Elite BK2080 User Manual

O w n e r ’s Manual

This Product is Brought to You by:

Thane International, Inc. La Quinta, CA 92253

Thane Direct Canada, Inc. Toronto, Ontario

Thane Direct UK Limited Admail ADM3996 London W1T 1ZU

www.thane.com

www.thanefitness.com

Making Fitness Fun!

OWNER’S MANUAL

IMPORTANT!

Please read all instructions carefully before using this product. Retain this manual for future reference.

TYPE:BK2080

(9/02)

Safety Notice..............2

Assembly & Usage 3-7

Exploded View ..........8

Parts List ..............9-10

Exercise Computer ..11

Thane International, Inc.

La Quinta, CA 92253

Thane Direct Canada, Inc.

Toronto, Ontario

Thane Direct UK Limited

Admail ADM3996 London W1T 1ZU

www.thane.com

Owner’s Manual

IMPORTANT SAFETY NOTICE

Note the following precaution before assembling or operating the machine.

1. THE MAXIMUM WEIGHT CAPACITY OF THE ORBITREK ELITE IS 275 LBS (125 kgs). Persons whose body weight exceeds this limit should NOT use this machine.

2. Keep children and pets away from the Orbitrek Elite at all times. DO NOT leave unattended children in the same room with the machine.

3. Handicapped or disabled persons should not use the Orbitrek Elite without the presence of a qualified health professional of a qualified health professional or physician.

4. If the user experiences dizziness, nausea, chest pain, or any other abnormal symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.

5. Before beginning training, remove all within a radius of 2 meters from the machine. DO NOT place any sharp objects around the Orbitrek Elite.

6. Position the Orbitrek Elite on a clear, level surface away from water and moisture. Place mat under the unit to help keep the machine stable and to protect flooring.

7. Use the Orbitrek Elite only for its intended use as described in this manual. DO NOT use any other accessories not recommended by the manufacturer.

8. Assemble the machine exactly as the descriptions in the instruction manual.

9. Check all bolts and other connections before using the machine for the first time and ensure that the trainer is in the safe condition.

10. Hold a routine inspection of the equipment.Pay special attention to components which are the most susceptible to wear off, i.e.connecting points and wheels. The defective components should be replaced immediately. The safety level of this equipment can only be maintained by doing so. Please don't use the Orbitrek Elite until it is repaired well.

11. NEVER operate the Orbitrek Elite if it is not functioning properly.

12. This machine can be used for only one person’s training at a time.

13. Do not use abrasive cleaning articles to clean the machine. Remove drops of sweat from the machine immediately after finishing training.

14. Always wear appropriate workout clothing when exercising. Running or aerobic shoes are also required.

15. Before exercising, always do stretching first.

16. The power of the machine increases with increasing the speed, and the reverse. The machine is equipped with adjustable knob, which can adjust the resistance.

WARNING: BEFORE BEGINNING THIS OR ANY EXERCISE PROGRAM, CONSULT YOUR PHYSICIAN F I R S T. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL INSTRUCTIONS BEFORE USING THE ORBITREK ELITE. THANE ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY DAMAGE SUSTA I N E D BY OR THROUGH THE USE OF THIS PRODUCT.

SAVE THESE INSTRUCTIONS

BEFORE you begin:

1. Locate a comfortable work site. Assemble your OrbiTrek Elite in an open space with adequate

ventilation and lighting. Because the OrbiTrek Elite is portable, to some extent, you need not assemble it exactly where it is to be used. For your convenience, however, you should avoid hauling the machine across excessive distances, through narrow passage ways or over staircases once its assembly is complete.

2. It’s a good idea to flatten out the shipping carton, and use it as a work surface when you

assemble the OrbiTrek Elite. Keep a few paper towels handy since some of the components are lightly pre-greased.

Notice:

Find your tools. You will need the following tools to assemble the Orbitrek Elite.

Ruler with both metric and English measurements Allen wrench (6# and 8#) Spanner

Before assembling please check whether all needed parts are available (at the above of this instruction sheet you will you will find an exploded drawing with all single parts (marked with numbers) which this item consist of.

Identify your hardware:

Organize your bolts and nuts before assembly. Nuts are identified by the diameter of the cavities. For more information, refer to exploded view diagram and parts list on pages 8-10 of this manual.

ASSEMBLY INSTRUCTIONS

NO.1 LEFT HINGE BOLT

NO.6 SPRING WASHER (1/2”)

NO.7 LEFT LOCK NUT (1/2”)

NO.9 CARRIAGE BOLT (M8*60)

NO.11 ARC WASHER (Ø8) NO.12 DOMED NUT (M8)

NO.13 NUT (M8)

NO.14 FLAT WASHER (Ø8)

NO.20 BOLT (M8*45)

NO.31 HINGE SCREW (3/8”*20)

NO.32 SPRING WASHER ( 10)

NO. 33 D SHAPER WASHER

NO.93 ARC WASHER (dl=16 D=26 s=0.3)

NO.34 LOCKING KNOB

NO.38 SPINDLE BAR NO.89 RIGHT LOCK NUT (1/2”)

NO.42 RIGHT HINGE BOLT

ALLEN WRENCH 8#

ALLEN WRENCH 6#

SPANNER

Owner’s Manual

Step 2: Attaching the Spindle Bar

Insert the Spindle Bar (No. 38) through the Right Connecting Tube (No. 55) into the main frame, into Left Connecting Tube (No. 24). Put a D Shaper Washer (No. 33) and a Spring Washer (No. 32) on either side of the Spindle Bar and tighten both ends using the Hinge Screws (No. 31).

2 – “D” Shaped Washers (No. 33) 2 – Spring Washers (No. 32) 2 – Hinge Screws (No. 31)

Insert the Right Hinge Bolt (No. 42) with the Arc Washer (No. 93) through the Pedal Post (No. 19 for the right side). Put Spring Washer (No. 6) on the bolt, then pass the Right Hinge Bolt (No. 42) through the Crank (No. 91) and secure the bolt with the Right Lock Nut (No. 89).

1 – Right Hinge Bolt (No. 42) 1 – Left Hinge Bolt (No. 1) 2 – Arch Washer (No. 93) 2 – Spring Washer (No. 6) 1 – Right Lock Nut (No. 89) 1 – Left Lock Nut (No. 7)

Repeat this procedure for the left side.

Owner’s Manual

Attach the Front Stabilizer (No.

23) and the Rear Stabilizer (No.

10) to the main frame using:

4 – Carriage Bolt (No. 9) 4 – Arc Washers (No. 11) 4 – Domed Nuts (No. 12)

Place the Front Stabilizer (No.

23) against the main frame and

be sure the holes line up. Take two of the Carriage Bolts (No. 9) and pass them through the tube supports located on the unit. Slip the two Arc Washers (No. 11) over the threaded portions of the carriage bolts. Place the two Domed Nuts (No. 12) over the Arc Washers (No. 11) and firmly tighten down the Domed Nuts (No. 12) using the wrench provided.

Notice: The Front Stabilizer (No. 23) has wheels for moving your Orbitrek Elite.

Follow the same procedure for attaching rear stabilizer.

Step 1: Attaching front and rear stabilizers

ATTENTION:

The Right and Left Hinge Bolt (No. 42 & No. 1) must fully penetrate the nylon ring inside the Connecting Tube (No. 5) and the Right and Left Crank (No. 91 & No. 83). This will ensure the stability and durability of you Orbitrek Elite.

In order to install hinge bolt properly, keep it perfectly straight as the bolt goes through the pedal tubing and the crankshaft. If the hinge bolt is connected to the crankshaft at an angle, damage to both the hinge and the crankshaft may occur.

#1: LEFT #42: RIGHT

CORRECT

INCORRECT

Fig. 1

Fig. 2

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