Elenberg 1403 Schematic

31003336

ELENBERG 1403 
(K14SA208A)

K14SA208AASSEMBLY

4

Spare Parts List ELENBERG 1403 (K14SA208A)

№ Part Number Description

1 12001175 *DEGAUSSING COILBKK37B-40T4D0.44-1065/A
2 26000092 CRT CONNECTOR ZJ101802-0D1
3 26000314 FOUR-PIN CONNECTOR 11-4T04/T00-410
4 26000383 TWO-PIN CONNECTOR 02-2T01/T00-487(280)
5 26004354 TWO-PIN CONNECTOR 02-2T01/T00-360
6 28000094 *SHRINK PLASTIC SLEEVEΦ3.5-125℃BLA/U.C
7 29000871 SPEAKER YDT310N-4B-16Ω/3W
8 31003336 *CRT-37SX110Y22-DC15(A)-X-01-CAIHONG/A

9 33000365 BATTERY RO3P-AAA-10.2X44.5 1.5V
10 36000720 *BRACKET 229*371501-01 T3731E1
11 36002115 *RUBBER PAD 334*371601-01
12 36003210 *WIRE TIE 680*101261-01R
13 36003213 *WIRE TIE 680*125503-01R
14 36003216 *SEPARATE RING 680*392101-00
15 36004141 *FELT PAPER 531-150010-05
16 36006216 *WASHER KK8.942.010-Φ8.2×Φ22×2.3
17 36014984 *AC LINE CORE CLIP 254*000210/00-F
18 36021313 BRACKET229*K147310/100C
19 36022688 * PLATE384*T29SK06810/01
20 36023711 *LENS 263*K140820/101J
21 36025334 *STUD 250*T2563E11/100G
22 36031552 FRONT CABINET 200*K140810/109A
23 36031554 *PVC PLATE 388*K140810/103
24 36031555 *POWER BUTTON 292*K140810/103D
25 36031556 *FUNCTION PRESSBUTTON 291*K140810/104D
26 36031557 *LENS 263*K140810/103D
27 36032463 BACK CABINET 202*K140712/101B
28 36034473 PLATE384*K14SA208A10/00
29 37000403 *WIRE CLIP 451*701201-01
30 37000425 *SWITCH SPRING 477*212802-01
31 37000441 *CRT SPRING 477*371601-01
32 37011010 NAME PLATE 401*15寸Elenberg10/02
33 38000081 *TAPPING SCREW P-ST3×10-Zn-FT-H 优
34 38000098 *TAPPING SCREW P-ST3×12-Zn-C
35 38000174 *TAPPING SCREW B-ST4×20-O-FT-H
36 38000190 *TAPPING SCREW B-ST4×25-O-FT-H
37 38000197 *TAPPING SCREW W-ST3×8-Zn-FT
38 38000218 *TAPPING SCREW W-ST3×10-Zn-C
39 38000252 *TAPPING SCREW B-ST5×30-Zn-C-H
40 39000255 *POLYBAG 310*280-K180-0.04/2
41 39002596 *BIG BUBBLE SHEET W 1M，1ROLL=45M
42 39005395 PACKING BAG310*800-K800-0.04/4
43 39009009 *CARDBOARD512*350-340-双
44 39012459 *CARTON BOX 510*K147330/00
45 39012460 *CARTON BOX 510*K147340/00
46 39021190 *POLYFOAM300*SKD33024510/01
47 39022214 CARTON BOX 510*140310/01-ELENBERG
48 39022215 MANUAL570*1403/01-ELENBERG二合一
49 39022305 WARRANTY CARD 901*157010/01-ELENBERG
50 41000086 *QC LABEL 569*018101-10
51 41001864 *SERIAL LABEL 569*380501-06
52 41003843 *SERIAL BAR CODE LABEL 569*2004001/01
53 41005756 *LABEL 569*装箱清单10/03
54 K14SA208ASKD-00K14SA208A CHASSIS ASSEMBLY GENERAL
55 K14SA208AZZ-00 K14SA208A ASSEMBLY PARTS GENERAL
56 K14SA208AZZ-04 K14SA208A ASSEMBLY PARTS SPECICAL
57 K14SA208AZZ-RUK14SA208A ASSEMBLY PARTS GENERAL
58 KK-Y294F REMOTE HANDSET KK-Y294F

KONKA GROUP CO, LTD

Process Document

Volume One

Total Volumes: One

Total Pages: 23

Product Name 14”Color Television Set

Product Model K14SA208A

Contents: Final Assemble

Approved by : chenguojing

Year Month Date

2007.01.04

KONKA GROUP CO, LTD
Process Document

Process Document Contents

Serial No.

1 Process Document Contents 1

2 Process Flow Diagram 1

3 Apparatuses and Meters List 1

4 Tools and Implements List 1

5 Auxiliary Materials Consumption Quota Summary Sheet 1

6 Complete Machine Assembly 10

7 Inspection Process Card 3

8 Complete Machine Adjustment Process Card 5

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Document Name

Changing
Sheet No.

Signature Date Approved by

Product Name 14”Color Television Set

Product Type K14SA208A

Page

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4 Edition 0

2007-1-5

Remarks

K14SA208A-G

MX

Page 1
Total Pages 1

KONKA GROUP CO, LTD

Process Document

Product Name 14”Color Television Set

Product Type K14SA208A

(Final Assemble) Process Flow Diagram

1（1－5） 2（1、4－7） 2（8－13）

Front Cabinet

Assembly

2（2）

Speaker Parts and

Components

Complete Machine

Assembly

SKD Parts and

Components

Complete Machine

Assembly

Complete Machine

Inspection

2（16）

Complete Machine

Assembly

High-voltage Test

Manuals and

Antennas

Complete Machine

Packaging

4（1）

5（1）

5（2－8）

2（3）

CRT Parts and

Components

3（3－8） 3（9）

Complete Machine

Adjusting

2（14、15）

Back Cabinet Parts

& Components

4（2－4）

4（7）

Appearance Repair

4（8）

Appearance

Inspection

Automatic

Degaussing

3（9）

Complete

Machine Repair

TV Performance

Inspection

3（2）

Repair

3（1）

Initial White

Balance Adjustment

Normal Temperature

Aging

4（5、6）

AV Performance

Inspection

2（17）

Complete Machine

Assembly

In-warehousing

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Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4 Edition 0

2007-1-5

K14SA208A-G

LC

Page 1
Total Pages 1

KONKA GROUP CO, LTD

. Serial No.

Process Document

Apparatuses and Meters List

Product Name 14”Color Television Set

Product Type K14SA208A

Name and Model Number Purpose Quanti

1 TV Signal Generator PM5418 AV INPUT

2 Isolation Tester TOS5050 Isolation Test

3

4 White Balance Adjust Computer LEGEND Adjustment

5 TV Colour Analyzer CA-100 Adjustment 1

6 Degaussing Machine D08-2 Adjustment 1

7

Digital Voltmeter

TV Signal Generator

RM13-74 Adjustment

FLUKE-54
200

Adjustment

ty

2

1

2

1

1

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Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4 Edition 0

2007-1-5

Remarks

K14SA208A-G

YM

Page 1
Total Pages 1

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Tools and Implements List

Serial No. Name and Model Quantity Remarks

1 60W Electric Soldering Iron 2

2 40W Electric Soldering Iron 2

3 Pneumatic Screwdriver 4

4 Adhesive Tape Set 1

5

6

7

Packaging Stapler

Multi-meter 3

Screwdriver 3

1

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Signature Date Approved by

Andy 2007-1-4

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hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4 Edition 0

2007-1-5

K14SA208A-G

Page 1
Total Pages 1

GM

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Auxiliary Materials Process Consumption Quota Summary Sheet

Serial
No.

1 Nitryl Lacquer 40000022 Reinforcement of

2 Stationery Adhesive

3 Pakaging Adhesive

4 Water-Resist and

5 Red Glue 40000016 Reinforcement for

6

7 Radiator Cooling

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Name Serial

No.:(P/M)

40000030 Manual and AC

Tape

40001090 Carton M 1.58

Tape

40000981
Insulating Silicon
Grease

Gray Silica Gel

Glue

40000011 Reinforcement for

40000013 Cooling Fin G 0.5

Changing
Sheet No.

Purpose Unit Consumption/Set Consumption/Th

ousand Sets

Accelerate &
Focus Electrodes

Line Cord

G 0.2

M 0.24

Hi-Volt Mouth

CRT Nut

Big Capacity

G 0.6

G 0.3

G 1

Andy 2007-1-4

Signature Date Approved by

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4 Edition 0

2007-1-5

K14SA208A-G

Page 1
Total Pages 1

Remarks

FH

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 Front Cabinet
2 Nameplate
3 Lens
4

Tapping Screw 38000218 1
5 Switch Spring
6 Power Buttons

7
8
9

10

Power Lens

Tapping Screw

PVC plate

Black Glue

36031552 1
37011010 1
36023711 1

37000425 1
36031555 1
36031557 1
38000081 2
36031554 1
1g

Procedure
Name
Procedure No. 1

Whole Machine Assembly

1、 Fix Lens into the front cabinet with

tapping screw 38000218.

2、 Assemble power buttons, switch

spring and power lens then fix it into
the front cabinet.

3、 Spread nameplate with black glue

then mount nameplate onto the
specific location of the front cabinet
fixedly and evenly, no deflection
allowed.

Frock and Tools

Prepared by

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Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 1
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 Front Cabinet

2

Remote Control

Receiving Board
3 Key Board Ass'y
4 Function Button
5

Power Switch Ass'y 1
6 Aside AV Board

7

Aside AV Plate

1
35007055 1

35007075 1
36031556 2

35006818 1
36022688 1

Procedure
Name
Procedure No. 2

10 Tapping Screw 38000218 10

Whole Machine Assembly

1. Fix Function Button with tapping
screw 38000081.

2. Fix Control Board and Key Board
Ass’y with tapping screw 38000201.

3. Fix Power Switch Ass'y with tapping
screw 38000201.

4. Assemble aside AV board and bracket
and adhibit aside AV plate then mount
their ass'y into the specific locations
of the front cabinet and fix with
tapping screw 38000201.

Torque force of screw >0. 5N.m.

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 2
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set
Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 F/C Ass’y
2 Speaker Ass’y
3 Tapping Screw
4 Shrinkable Tube
5 Wire clip
6 BRACKET 36021313 2

1
1
38000218 12
28000094 8cm
37000403 2

Procedure Name Complete Machine Assembly
Procedure No. 3

1. Mount the speaker parts and
components on the left and right
side of the front cabinet. Install
wire clip at the screws on lower
inner corners, and tight up the
screws.

2. Fix Bracket at the bottom of the
front cabinet with tapping screw.

Torque force of screw﹥0.6N.m

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

One Pneumatic Screwdriver

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

Work-type

K14SA208A-GZ
P

Edition 0

Page 3
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 CRT 31003336 1

2 CRT CONNECTOR 26000092 1

3 CRT SPRING 37000441 1

Procedure Name Complete Machine Assembly
Procedure No. 4

1、 Put CRT on a flat-form;
2、 Suspend one side of CRT Connector

from a metal ear of CRT upside and
suspend the other side from CRT
spring, which hook the hole of that
diagonal metal ear of the CRT.

Frock and Tools

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Checked by

Standardized by

Changing Marks Quantity

One Air Pressure Gun

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

Work-type

K14SA208A-GZ
P

Edition 0

Page 4
Total Pages 10

KONKA GROUP CO, LTD

Set

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 FRONT CABINET 1

Procedure
Name
Procedure No. 5

2 WASHER 36006216 4
3 CRT GOUPWARE 1
4 BRACKET 36000720 4
5 DEGAUSSING COIL 12001175 1
6 TAPPING SCREW 38000252 4

Whole Machine Assembly

1. Set the washer on the front cabinet;

2. Put CRT in the front cabinet;
bracket on the four ears of the CRT;

3. Keep bracket clip the degaussing coil
and Fix CRT parts and Components
with tapping screw onto the front
cabinet.

Torque force of screw >2.0N.m.

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 5
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No.(P/N) Quantity Location Procedure Contents and Requirements

1 FRONT CABINET 1
2 FOUR-PIN

CONNECTOR

3 CHASSIS

GROUPWARE
4 SEPARATE RING 36003216 1
5 STUD 36030817 1

26000314 1

1

Procedure Name Complete Machine Assembly
Procedure No. 6

1、 Solder the four-pin connector to

the DY;

2、 Insert the stud to the designed hole

of main PCB board bottom;

3、 Dust and dirt around high-voltage

cap and high-voltage nozzle should
be blown off with air blower.； Set

separate ring at proper position

of the high voltage cable to keep
the high voltage cable away from
DY coil.

4、 Insert the CRT connector to XS501

and fix it with gray glue; Insert
CRT board into the CRT.

Frock and Tools

Prepared by

Checked by

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Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 6
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set

Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No.(P/N) Quantity Location Procedure Contents and Requirements

1 FRONT CABINET 1
2 WIRE TIE 36003210 3

Procedure Name Complete Machine Assembly
Procedure No. 7

1、 Insert DY coil plug into XS401.
2、 Insert speaker connector into

XS203 and XS204, earphone
wire into XS201.

3、 Insert degaussing coil connector

into XS902;.

4、 Insert key board connector、side

AV wire connector;

5、 Tie the wires proportionally.

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

One Electric Soldering Iron

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

Work-type

K14SA208A-GZ
P

Edition 0

Page 7
Total Pages 10

KONKA GROUP CO, LTD
Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 BACK CABINET 36032463 1
2 FELT PAPER 36004141 8
3 BRACKET 36021313 2
4 TAPPING SCREW 38000218 2
5 MODEL PLATE 1
6 PLATE 36034473 1

Product Name 14”Color Television Set

Product Type K14SA208A

Procedure Name Whole Machine Assembly

Procedure No. 8

1、 Stick the felt paper on the edge of the

back cabinet；

2、 Mount the bracket in the designated

position of the back cabinet;

3、 Stick plate.

Frock and Tools

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Checked by

Standardized by

Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 8
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set
Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 FRONT CABINET 1

2 AC LINE CORE CLIP 36014984 1

3 BACK CABINET 1

4 TAPPING SCREW 38000190 2 top
5 TAPPING SCREW 38000174 2 bottom
6 TAPPING SCREW 38000098 2

7 QC LABEL 41000086 1

Procedure Name Complete Machine Packaging
Procedure No. 9

1、 Mount the back cabinet onto the front

cabinet; clip the power cord with clip
36014984;

2、 Fix the cabinet with tapping screw

38000190 and 38000174; fix the back
terminal with the tapping screw
38000098;

3、 Stick the labels or plates on the

designated position;

4、 Fold the AC line core then pack it.

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 9
Total Pages 10

KONKA GROUP CO, LTD

Product Name 14”Color Television Set
Product Type K14SA208A

Process Document

Assembly Process Card (1)

No. Material Name Serial No. (P/N) Quantity Location Procedure Contents and Requirements

1 POLYBAG 39000255 1

2 WARRANTY CARD 39022305 1

3 REMOTE HANDSET KK-Y294F 1

4 MANUAL 39022215 1

5 BATTERY 33000365 2

6 CARTON BOX 39022214 1

7

8 TV 1

9 PACKINGBAG 39005395 1

10

11 POLYFOAM

12

POLYFOAM（UP）

（DOWN）

1

1

Procedure Name Complete Machine Packaging
Procedure No. 10

1. Put warranty card, remote handset and
manual and battery etc into plastic bag;

2. Shape the carton; package the TV with
the packing bag and carton box;

3. Stick carton label and bar code label on
the proper location of the carton.

Frock and Tools

Prepared by

Checked by

Standardized by

Changing Marks Quantity

Work-type

Man-hour

Changing
Sheet No.

Signature Date Approved by

Andy 2007-1-4

Pengxiao
hua
Chenzaiz
ai
Chenguo
jing

2007-1-4

2007-1-4

2007-1-5

K14SA208A-GZ
P

Edition 0

Page 10
Total Pages 10

KONKA GROUP CO, LTD

Product Name

14”Color Television Set

Process Document

Adjustment Process Card

Adjustment Items

Power Supply and Voltage adjustment

1. Check AC voltage is normal or not, AC220V，50Hz.

2. Receive Television broadcast signal, adjust Brightness and
Contrast until the standard picture is obtained.

3. Adjust RP950 until voltage between cathode of VD950 and GND
of chassis is 108V±0.5V。( Detail voltage please see B/M )
High Voltage check
Connect normal AC voltmeter between R406 (the side to CRT) and
GND, and measure the filament voltage may be 6.3V±0.25V(refer
to the BOM for the voltage range of the special CRT) .

Power Supply and filament voltage
adjustment

Product Type

Procedure
Name

Chart No.

Oscillogram and meter connection

K14SA208A

Chassis Adjustment

K14SA208A-TS

Apparatus
and Tools

GDM-8145 Digital voltmeter×1 , DC Power Supplier X2,

Adjustment Screwdriver X1, PHILIP Pattern Signal Generator（5820）

Changing
Marks

Quanti
ty

Changing
Sheet No.

Signature Date Approved

Prepared
by
Checked by Pengxiaohua 2007-1-4

Standardize
d by

by

Andy 2007-1-4

Chenzaizai 2007-1-4 Version

Chenguojin
g

2007-1-5

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