Element Modore 75H Installation Manual

Installation manual (EN/UK)

Modore 75H

Leave these instructions as manual with the device

Warning: The combustion chamber of this stove should only be opened and serviced by a registered gas installer.

InstallatIon manual

1 CE declaration �� 4

1�1 Ceramic parts �� 4

1�2 Renovation/construction �� 4

2 Important safety information ��4

2.1 Using the replace the rst time �� 4

3 Remote control with full electronic ignition �� 5

3�1 Adjusting the communication code ��5

3�1�1 Igniting the pilot light ��5

3�1�2 Igniting the main burner� ��5

3.1.3 Switching off the replace ��5

4 Installation requirements �� 6

4�1 Distance between combustible materials �� 6

4.2 Important points - replace �� 6

4�3 Important points gas connection �� 6

4�4 Important points casing �� 6

4�5 Requirements for exhaust and outlets �� 6

5 Preparation and installation instructions �� 6

5�1 Gas connection �� 6

5�2 Fireplace �� 6

5�3 Assembly and placement of discharge material ��7

5�4 False chimney breast �� 7

5�4�1 Fireproof setup �� 7

5.5 Mounting and nishing �� 7

6 Electric connection ��7

6�1 Automation �� 7

6�2 Element4 ProControl App� ��7

7 Glass removal ��8

8 Installing the decorative material �� 9

9 Check installation and rst use �� 9

10 Important points installation �� 10

10.1 Installing ue ��10

10�1�1 Adapting the length of the chimney ��10

11 Calculate chimney ��10

11�1 Power-Fan ��10

11�2 Main chimney rules� ��10

11�2�1 Determining the chimney diameter ��10

11�2�2 Determining the maximum vertical length ��10

11�2�3 Determining the maximum horizontal length ��10

11�2�4 Calculating Total Vertical Part (TVP) �� 10

11�2�5 Calculating Total Horizontal Part (THP) �� 10

11�2�6 Flue gas restrictor �� 11

11�2�7 Calculation table horizontal outlet pipe diameter 200/130 ��12

11�2�8 Calculation table vertical outlet pipe diameter 200/130 ��13

12 Outlet location �� 14

12�1 Location at roof outlet �� 15

13 Technical data ��16

14 Instructions for use �� 17

14�1 Handover to customer �� 17

14�2 Maintenance instructions for installer �� 17

14.3 Anti-reective glass ��17

14�4 Replacement of parts ��17

15 Emergency repairs ��18

16 Packaging materials �� 20

17 Dimensional drawings ��20

17�1 Control hatch, BDLE4 �� 20

17�2 Modore 75H �� 21

18 Parts Ontop ue material ��22

19 Warranty conditions �� 28

Table of content

InstallatIon manual

1 CE declaration

We hereby declare that the design and construction of the gas decorative heating appliance by Element4 complies with the requirements of the Gas appliances directive� Product: gas decorative heating appliance Models: Modore 75H E4-19 Applicable EC-directives: 90/396/EEC Applied harmonised standards: NEN-EN-613 NEN-EN-613/A1

1.1 Ceramic parts

This device is equipped with a ceramic re bed with heatresistant ceramic bres, being articial vitreous silicate bres. Excessive exposure to this material can irritate

the eyes, skin and airways� Therefore, when dealing with these materials, we recommend that dust emissions be minimised as much as possible�

1.2 Renovation/construction

Discoloration of walls is a annoying problem and is

difcult to solve. As a replace is a heat source, air

circulation is created� Due to natural air circulation, moisture, cigarette smoke and not yet cured volatile components from paint, building materials and carpeted

oors and such are sucked in. These things can settle on

cold surfaces as soot�

With a newly plastered replace or after renovation, it is recommended to wait at least 6 weeks before ring. The

building moisture must be totally evaporated from walls,

oor and ceiling.

2 Important safety information

The replace may only be installed by a qualied

installer/dealer� Follow the installation manual� We urgently advise you to read the installation directions properly�

Check the replace for transport damage, report

any damage immediately to your supplier�

Check if the details on the name plate correspond with the local gas type and pressure�

The name plate is xed to the replace.

Make sure this is reachable at all times�

The replace must never be used without a window or with a broken window, ue gases can then freely enter

the installation area�

The settings and the construction of the replace

may not be changed! Parts, if required, should only be replaced with original parts from the manufacturer�

Do not place additional imitation wood or glowing material on the burner or in the combustion chamber�

This unit is designed for use with natural gas or LPG� However, each unit is only suitable for the type of gas

that is specied at the time of the purchase. Please note: once a kind of gas is specied, the replace

cannot burn on another gas� The type of gas your

replace requires, is indicated on the name plate.

This unit has been developed as a heating device and all its parts, including the glass are therefore very hot during

use. (exceeding 100 degrees) never touch the replace

during use�

The heat coming from this unit, can affect materials in the immediate vicinity� Curtains should hang at least 50 centimetre away�

Floors, walls and covers (ceilings) should be non-

combustible in the area where a re hazard is present due

to heat radiation of the appliance and/or chimney�

2.1 Using the replace the rst time

Stoke the re the rst time for a few hours on the highest

setting, so the paint gets a chance to harden� Provide adequate ventilation, so any fumes being released can be discharged� We recommend being as little as possible present in the space during this process�

For information:

Combustible materials such as wood can catch re from

a temperature of 85 C� This can be within a few minutes (at high temperatures > 200 C) to within a few weeks (at low temperatures > 85 C)� An atmospheric unit can have a temperature on the outside that can be up to 150 C�

If you use insulation material in the construction, use white unbounded insulation wool, which is heat-resistant up to 1000 degrees C� Never use glass or mineral wool� These can release unpleasant odours with heat�

InstallatIon manual

3.1.3 Switching off the replace

You switch off the replace by pressing the on/off button,

this also turns off the pilot light!

For a detailed description of the E-save remote control, please refer to the E-save manual which is included with

the replace.

3 Remote control with full electronic ignition

The unit is operated using a remote control (g. 1). The ignition, regulating the ame height and switching off is done using the remote control, operating a receiver (g.

2) in the control box�

The receiver and the remote control is powered by batteries� 4 pen lite (type AA) batteries are required for the receiver; 2 penlight batteries (type AAA) for the remote control� The life of the batteries is about a year with normal use�

3.1 Adjusting the communication code

Before taking the appliance in use, a communication code must be set between the remote control and the receiver� The code is chosen at random from the 65000 available codes� Therefore the chances are small that other remotes in your area use the same code�

You must work as follows: Press the reset button on the receiver until you hear two beeps in succession� After the second, longer signal, let go of the reset button� Fig� 2 Within 20 seconds, press on the down arrow on the remote control until you

hear a sound signal. This is conrmation of the proper

communication�

3.1.1 Igniting the pilot light

Check that the control knob (A) is in the ON position� Fig 3� Press the button on/off button of your remote control and continue to hold down (3 to 5 sec�) until you hear two short peep tones� Flashing lines appear at the top of the

screen (g. 1) now release the button. The start procedure

is started�

NB: If the pilot light doesn't remain lit after 3 attempts you must turn off the gas tap and warn your installer.

3.1.2 Igniting the main burner.

After starting the pilot light, button B automatically switches counter clockwise and the main burner will start burning� Fig 3

Always wait 5 minutes after killing the pilot light before

you start the pilot ame again.

NB: The pilot light must ignite the main burner, evenly and without a thud, if it does thud, close the gas tap and warn your installer.

InstallatIon manual

4 Installation requirements

This device was developed, tested and approved in accordance with the applicable standards for use, the performance and safety of the product� The installation of your device must comply with current building codes� We therefore recommend you appoint an accredited gas installer for the installation� He can give you all the information about the safety limitations of the installation�

The installation must be carried out in accordance with the following regulations: The Building Regulations issued by the department of the environment, the Building Standards (Scotland), regulations issued by the Scottish Development Department�

BS 5440 part 1, BS 5871 part 2 and BS 6891

In the Republic of Ireland the installation must also conform to the relevant standards, particularly in regard

to ue sizing and ventilation. Refer to documents IS813,

ICP3, IS327 and any other rules in force�

4.1 Distance between combustible materials

It is important to work carefully according to the installation requirements� If the installation instructions

do not, or insufciently provide in the aspects of re

safety, than the instructions according to NPR 337820:2010 shall apply�

4.2 Important points - replace

This unit can be placed in a new or existing situation� This unit can be installed in a fully enclosed or mechanically ventilated room without extra ventilation�

4.3 Important points gas connection

The gas connection must comply with the applicable local standards�

4.4 Important points casing

The casing should be of non-combustible material� The casing ventilation shall comply with the applicable local Standards� The casing structure should not rest on the

mounting frame of the replace

4.5 Requirements for exhaust and outlets

The European CE mark for this unit applies exclusively

to the ue system specied by the supplier. The unit must therefore be installed with the stainless steel ue system

US of Metaloterm/On Top� The use of other concentric stainless steel systems is only permitted if it has the same

technical specications as the aforementioned system US.

Only when using these materials can Element4 guarantee a safe and proper working�

This warranty is void if the apparatus is installed (fully or partly) with other materials than with the described above�

5 Preparation and installation instructions

5.1 Gas connection

Calculate the diameter of the gas pipe in such a way that there is no pressure loss in the pipe� Place a shut-off valve in the proximity of the unit, position the gas connection so that it is easily accessible for service purposes�

Place the control block and the receiver in the appropriate openings of the control hatch� Make sure the regulator and the receiver is properly accessible for service purposes� Fig� 4

5.2 Fireplace

Place the replace on a sufciently strong oor, for example concrete, so that no ammable materials are present around the device or ue.

There must always be at least 50 mm space between the appliance and the casing for convection�

see g. 6 for the minimum distances

A = 50 mm D = 500 mm

Minimale afstand boezem

InstallatIon manual

5.3 Assembly and placement of discharge material

The combined supply and discharge can go both through the sides (C11) and the roof (C31)� Verify that the desired outlet position complies with local regulations regarding pollution and ventilation openings� (see page 12 and 13)

For the proper functioning, the mouth must be at least 0�5 m away from:

• Corners of the building�

• Roof overhangs and balconies�

• Roof edges� (except the roof ridge)

A screen may be required if the mouth is within two metres above the ground�

5.4 False chimney breast

Before the breast is tted, we advise you to carry out a functional test with the gas replace.

Good ventilation prevents too high a temperature of the gas regulator and its electronics and also limit the temperature of the convection air� That's why grills must

be tted and have a ventilating control hatch. Ventilation should be so that the outowing air remains under the

80grd�

To do this, use for instance the ventilation grills CVRE4 and the control hatch (BDLE4) of Element4, see dimensional drawing page 22�

Place the ventilation grills 300 mm below the ceiling� Place a screen plate made of non-combustible material in the casing directly above the grates�

5.4.1 Fireproof setup

Construct the casing of non-combustible material and use

metal proles. When you use masonry bricks/concrete

bricks always use a lintel or grid iron� The structure may

not be positioned on the replace.

5.5 Mounting and nishing

Never attach the replace to the installation frame

because it will expand during heating up� This allows cracks to form in the casing material�

NB: make sure that the window and the mouldings can be removed after installation in the casing.

Make sure the recess is sufciently large.

Take care with the choice of materials and the radiant

heat in zone D g. 6

6 Electric connection

The standard replace is battery-controlled. As an option,

a special mains power adapter can be supplied� Type G60-ZMA

6.1 Automation

The receiver offers the possibility to be connected on a home automation system� A special connection cable can be supplied for this purpose� Type: G60- ZCE

6.2 Element4 ProControl App.

It is possible to operate your appliance via Smartphone

or Tablet. Fit the replace with a dedicated receiver and

control box�

Your dealer will provide you with all the information the App and the electric connections�

InstallatIon manual

7 Glass removal

Before you start:

Prepare a safe place to store the glass plate and use the suction cup to remove the glass�

Take the following steps to remove the glass:

Remove the edge strips 1, 2 and 3. g. 7.1, Position the suction cup on the glass sheet. g. 7.2, Remove the glass cords from the grooves g 7.3, Move the glass up to

the bottom of the groove� Then remove the glass in one smooth movement from below forward� Fig� 7�4

Replacing the glass and the mouldings are in reverse order�

NB: Thoroughly clean the glass before you replace it! Fingerprints will burn into the glass and can't be removed again.

See chapter 15 for maintenance�

7�1

7�2

7�3

7�4

InstallatIon manual

8 Installing the decorative material

Make sure that the grid is placed rmly at the bottom

of the burner chamber and that the long groove in the middle of the grid lies in one line parallel with the burner pipe� The pilot light must be visible through the grid and the

cut-out in the ame protection.

Replace the decorative material according to drawing 8�1 or use the instruction card included�

Take note of the following: Make sure gaps remain open in different places of the grid. That the pilot light and thermocouple is away from decorative material. Fig. 8.2

Sprinkle the included ash on the wood blocks and black

chips. Check that the pilot ame is free and the ignition

works before the window is replaced�

Too many chips or decorative material not inserted

properly will negatively affect the re effect and the replace can ignite with a "thud"!

9 Check installation and rst use

Remove the glass sheet from the appliance if necessary and use the pre-pressure measuring nipple on the gas

regulator to bleed the gas pipe! g 9.1 and 9.2.

A= Burner pressure B= Pre-pressure

• Make sure the ignition cables hang loosely below the device, this is necessary for proper ignition�

• Remove the cable ties�

• Make sure the pilot light and thermo couple (g. 8.2 )

are free of decorative material�

• Start the pilot light and check the proper ignition of the main burner�

• Check seals of all gas connections on the device�

8�1 9�1

8�2 9�2

InstallatIon manual

10 Important points installation

To guarantee re safety around ue material, a casing is

necessary� Use heat resistant sheet materials� Do not insulate a vent shaft, it must be ventilated! so that hot air can be removed�

Make the transit of the ue gas system by a partitioning, wall, ceiling, oor or roof sheathing, so thermal insulation and re resistance is guaranteed according to

the building Act�

10.1 Installing ue

• Drill a hole of 160 mm for the wall or roof transit with a 150 mm diameter ue connection, and 210 mm with a ue with a diameter of 200 m.

• Keep a distance of at least 50 mm between the

outside of the concentric pipes and the wall or

ceiling. - Provide a (re) safe transit construction in wall, oor or roof sheeting

• Build the system from the replace.

• Assemble pipes in the correct direction! The inner

pipe goes into and the outer pipe goes over the

replace connection.

• Make sure the tubes are sufciently braced, so the

weight of the tubes are not supported on the hearth�

• The concentric pipes could come loose due to expansion and cooling down� It is recommended that a chuck parker be used in places that are inaccessible after installation�

• The horizontal drain portion must be tted sloping to

the hearth�

10.1.1 Adapting the length of the chimney

Not all parts can be adjusted!

• To t the drainage system correctly, you are to use an adjustable tting.

• You can use an adjustable concentric pipe, wall or roof tting. To get a sealed ue gas connection, the

inner pipe must always be 2 cm longer than the outer pipe�

• Always attach adjustable parts with a chuck�

11 Calculate chimney

For proper operation of the replace it is important that the ue pipe meets the requirements. Do determine this,

we prepared a calculation chart� (See page� 13)

11.1 Power-Fan

For chimney congurations that are not functioning on a

natural draught, the Power Fan can be used, a maximum chimney length of 36 metres horizontally and vertically combined is then possible� For detailed installation instructions and operation of the Power Fan we refer to the Power Fan manual�

11.2 Main chimney rules.

11.2.1 Determining the chimney diameter

The main rule is that the chimney must always be 200/130 in diameter�

Exception is:

• If your chimney only moves upward, then you may change the replace to a diameter 150/100.

11.2.2 Determining the maximum vertical length

If you have changed your chimney according to the above exception scheme to a diameter of 150/100, the total maximum vertical length of your chimney is 11 meters� If you use a diameter of 200/130, your maximum total vertical length is 22 meters�

11.2.3 Determining the maximum horizontal length

To see if your intended chimney will work properly, check the calculation models in the annex�

Every annex has two Tables

1� A table for 200/130mm horizontal outlet� 2� A table for 200/130mm vertical outlet�

You use the table that applies to you� You calculate your total vertical part� (TVP) and your total horizontal part (THP)� In the table you can read the advice where TVP lies on the vertical axis, and THP on the horizontal axis�

11.2.4 Calculating Total Vertical Part (TVP)

You calculate the Total Vertical Part by adding all vertical rises in the chimney pipe�

11.2.5 Calculating Total Horizontal Part (THP)

You calculate the Total Horizontal Part by adding all horizontal rises in the chimney pipe�

+ 22 hidden pages

Element Modore 75H Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual