Elektra Beckum mig mag 232 ep, mig mag 302 ep, mig mag 502 ep, mig mag 402 ep Operating Instructions Manual
S0021IVZ.fm
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MIG MAG 232 EP
MIG MAG 302 EP
MIG MAG 402 EP
MIG MAG 502 EP
Betriebsanleitung. . . . . . . . . . . . . . . . . . . . .3
Operating Instruction . . . . . . . . . . . . . . . . .12
Instructions d’utilisation . . . . . . . . . . . . . . .20
Handleiding . . . . . . . . . . . . . . . . . . . . . . . .29
Manuale d’istruzioni. . . . . . . . . . . . . . . . . .38
Manual de uso. . . . . . . . . . . . . . . . . . . . . .47
115 167 6789 / 1701 - 1.1
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ÖRSÄ
U2S0021.fm
D DEUTSCH ENG ENGLISH
KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY
Wir erklären in alleiniger Verantwortlichkeit, dass dieses Produkt mit
den folgenden Normen übereinstimmt* gemäß den Bestimmungen der
Richtlinien**
F FRANÇAIS NL NEDERLANDS
DECLARATION DE CONFORMITE CONFORMITEITSVERKLARING
Nous déclarons, sous notre seule responsabilité, que ce produit est en
conformité avec les normes ou documents normatifs suivants* en vertu
des dispositions des directives **
IT ITALIANO ES ESPAÑOL
DICHIARAZIONE DI CONFORMITÀ DECLARACION DE CONFORMIDAD
Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente
prodotto è conforme alle seguenti norme* in conformità con le
disposizioni delle normative **
We herewith declare in our sole repsonsibility that this product
complies with the following standards* in accordance with the
regulations of the undermentioned Directives**
Wij verklaren als enige verantwoordelijke, dat dit product in
overeenstemming is met de volgende normen*
conform de bepalingen van de richtlijnen**
Declaramos bajo nuestra exclusiva responsabilidad, que el presente
producto cumple con las siguientes normas* de acuerdo a lo dispuesto
en las directrices**
PT PORTUGU
DECLARAÇÃO DE CONFORMIDADE
Declaramos sob nossa responsabilidade que este produto está de
acordo com as seguintes normas* de acordo com as directrizes dos
regulamentos **
FIN SUOMI NO NORGE
VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING
Vakuutamme, että tämä tuote vastaa seuraavia normeja* on
direktiivien määräysten mukainen**
DA DANSK POL POLSKI
OVERENSSTEMMELSESATTEST OŚWIADCZENIE O ZGODNOŚCI
Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens
ed følgende standarder* iht bestemmelserne i direktiverne**
EL ΕΛΛHNIKA HU MAGYAR
∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ MEGEGYEZŐSÉGI NYILATKOZAT
∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις
ακόλουθες προδιαγραφές*
σύµφωνα µε τις διατάξεις των οδηγιών**
S SV SVENSKA
KRAN OM ÖVERENSSTÄMMELSE
F
Vi försäkrar på eget ansvar att denna produkt överensstämmer med
följande standarder* enligt bestämmelserna i direktiven**
Vi erklærer under eget ansvar at dette produkt samsvarer med
følgende normer* henhold til bestemmelsene i direktiv**
Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt
odpowiada wymogom następujących norm* według ustaleń
wytycznych **
Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a
termék kielégíti az alábbi szabványokban lefektetett követelményeket*
megfelel az alábbi irányelvek előírásainak**
MIG MAG 232 EP, MIG MAG 302 EP, MIG MAG 402 EP, MIG MAG 502 EP
* EN 60974-1
** 98/37/EG, 73/23/EWG, 89/336/EWG, 93/68/EWG
Jürgen Kusserow
Vorstand
ELEKTRA BECKUM AG – Daimlerstraße 1 – 49716 Meppen
1001004/ 01
2
Xs0014e.fm Operating Instruction ENGLISH
ENGLISH
Table of Contents
1. Please Read First!.....................12
2. Safety .........................................12
2.1 Specified conditions of use .........12
3. Operating Elements..................13
3.1 Powerbox
(welding power source)...............13
3.2 SDV (separate wire feed unit).....13
3.3 SWK
(separate watercooling unit)........13
3.4 Control unit..................................13
3.5 Control unit for default
machine settings.........................14
4. Installation.................................14
5. Transport ...................................14
5.1 Crane hoisting.............................14
6. Preparing for Operation............14
6.1 Manual arc welding.....................14
6.2 Gas-shielded arc welding............14
6.3 Threading the electrode
wire in.............................. ... .........15
6.4 Connect the gas cylinder.............16
7. Default Machine Settings .........16
7.1 Control unit for default
machine settings.........................16
7.2 Charateristics curves...................16
7.3 Gas type......................................16
7.4 Pulsed MIG/MAG........................16
7.5 MIG/MAG....................................16
7.6 Manual arc welding.....................16
7.7 FBZ Burnback time .....................16
8. Operation...................................17
8.1 Control unit..................................17
8.2 Gas-shielded arc welding............17
8.3 Manual arc welding.....................17
8.4 Shutting down .............................17
9. Maintenance ..............................17
10. Available Accessories..............17
11. Repairs.......................................18
12. Environmental Protection ........18
13. Troubles.....................................18
13.1 Error messages...........................18
13.2 General faults..............................18
14. Technical Specifications..........19
15. Available Accessories..............59
1. Please Read First!
• Read these instructions before use.
Pay special attention to the safety
information.
• If you notice transport damage while
unpacking, notify your supplier
immediately. Do not operate the
machine!
• Dispose of the packing in an environmentally friendly manner. Take
to a proper collecting point.
• Keep these instructions for reference on any issues you may be
uncertain about.
• If you lend or sell this machine be
sure to have the instructions go with
it.
2. Safety
All legal regulations pertaining to the
operation of electric arc welding
machines must be observed.
The following information should be
observed as well for a safe and risk-free
handling of the welding machine!
Danger! Electric potential!
− Use the machine indoors and in dry
environment only.
− Connect the machine only to an
properly earthed out.
If in doubt check with a qualified
electrician!
Danger! Electric potential!
Service and repairs to the machines
must only be made by qualified electricians.
Unplug before removing the machine’s
cover.
Danger!
Wear sufficient protective clothing when
welding.
Always use a welding visor and welder’s
gloves to protect against flying sparks
and arc radiation.
Danger!
All metal fumes are detrimental to
health!
When working indoors ensure sufficient
ventilation and extraction in order to not
exceed the max. permissible workplace
pollutant concentration.
Fumes of lead, cadmium, copper, zinc
and beryllium are especially harmful!
Caution!
Never weld earthed metal.
Welding earthed metal may cause possible damage to the protective earth conductors by stray currents.
Caution!
Always attach the earth cable directly to
the weld metal and as close as possible
to the welding spot.
Caution!
Special care is required when working
near computers, electronically controlled
equipment or in the proximity of magnetic data media (sound recording
tapes, floppy disks, data recording
tapes, credit cards, etc.).
The arc start can cause misfunction of
this type of equipment or data loss.
2.1 Specified conditions of
use
The following components
− Powerbox (welding power source)
− SDV (separate wire feed unit)
− SWK (separate watercooling unit,
optional available for models 232/
302 EP at extra cost)
together constitute are complete welding
machine for professional and industrial
use.
Note:
The componenents, connected to
each other and ready to run are referred
to as "welding machine" in these instructions.
Their most important features:
− Secondary-switched inverter for
gas-shielded arc welding
− Integrated manual arc welding mode
− Gas-shielded arc welding with pre-
programmed charateristics curves
− Integrated charateristics curve for
MIG brazing
− 4-roller drive with tachometer-controlled motor for precise and reliable
wire feed
− Integrated softstart for operating
modes MIG/MAG and pulsed MIG/
MAG
− Water cooling for high shielding gas
welding power.
This welding machine is intended for
welding FE-metals, alloyed steels, nonferrous heavy metals and aluminium.
It conforms to all relevant regulations at
the time of delivery.
This welding machine is intended for
operation by professional arc weldors or
specialists with similar qualification.
Permissible welding processes:
− MIG and pulsed MIG (Metal-InertGas),
for aluminium and aluminium alloys
− MAG and pulsed MAG (MetalActive-Gas)
for steel or stainless steel
− Manual arc welding
for steel
− MIG brazing
for electro-galvanized steel plates.
For TIG welding it must be ensured that
the shielding gas cover is not blown
away by air draft.
12
ENGLISH
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For machine performance see "Technical Specifications".
Any other use is not as specified and
prohibited.
The manufacturer is not liable for any
damage caused by unspecified use.
3. Operating Elements
3.1 Powerbox
(welding power source)
6 Power cable
SDV motor. When using a SWK the
power supply cable is connected to
the SWK. The SDV then automatically controls the water cooling
when welding.
7 Welding cable
with cable connector (+ pole).
8 Connection (rear) for earth cable
(- pole).
9 Power supply cable
with CEE plug.
3.2 SDV (separate wire feed
unit)
14
15 Connection for shielding gas
line
16 Connector socket for exteral
programming
17 Connector socket for power sup-
ply
18 Connector plug for welding cur-
rent supply
19 Connection for coolant runback
into SWK.
20 Connection for coolant feed from
SWK.
21 Connector socket for pilot lead
3.3 SWK (separate watercooling unit)
1
2
1 Connection (front) for earth
cable (- Pole).
2 Main switch
switches the Powerbox and all
devices connected to it ON or OFF.
3
4
13
12
11
10
The SWK is automatically controlled by
the Powerbox.
10 Euro connector socket for weld-
ing gun
for connection of all commercially
available welding guns.
11 Connection for coolant runback
from welding gun.
Note:
Instructions on how to connect
and operate the SWK are given in the
separate instructions supplied with the
device.
12 Connection for coolant feed to
5
welding gun.
13 Connector socket for pilot lead
of external devices.
14 Control unit.
6
7
Selection, display and setting of the
operating parameters.
The control unit for the machine’s
default settings is located inside the
SDV.
3.4 Control unit
22
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25
23
24
26
98
3 Power supply outlet for addi-
tional devices
Rating: 10 A / 230 V.
4 Bracket with chain
secures the gas cylinder against
turning over.
5 Pilot lead
for SDV.
21
20
19
15
16
17
18
27
28
22 Parameter selection (momen-
tary contact switch)
for selection of the parameter to be
displayed and/or adjusted.
The LEDs [
selected parameter.
23-26] indicate the
23 LED wire feed [m/min]
24 LED welding current [A]
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