Electrolux EW30GC55GB2, EW30GC55GS2, EW30GC55GW2, EW30GC60IS2, EW36GC55GS2 Installation Guide

iNSTALLATiON AND SERVICE MUST BE PERFORMED BY A QUALiFiED iNSTALLER.

iMPORTANT: SAVE FOR LOCAL ELECTRICAL iNSPECTOR'S USE.

READ AND SAVE THESE iNSTRUCTiONS FOR FUTURE REFERENCE.

_r_ If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

FOR YOUR SAFETY:

-- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

-- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

-- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

30" Min. * (76.2 cm)

Gas Cooktop Dimensions

Gas Cooktop Cutout Dimensions

Figure I

All dimensions are stated in inches and (cm).

DimensionH includesa 5" (12.7 cm) spaceunderneaththe cooktop for connectionto gassupplyline.

NOTE: Wiring diagrams for this cooktop are enclosed in this booklet Printedin United States

318201472 (0812) Rev. E

English - pages 1-9

Espahol- p_iginas 10-17

Frangais - pages 18-26

Wiring Diagram 27-28

important Notes to the Installer

1. Read all instructions contained in these installation instructions before installing the cooktop.

2. Remove all packing material before connecting the electrical supply to the cooktop.

3. Observe all governing codesand ordinances.

4. Be sure to leavethese instructions with the consumer.

5. Note: For operation at 2000 ft. elevations above see level, appliance rating shall be reduced by 4 percent

for each additional 1000 ft.

important Note to the Consumer Keep these instructions with your Use and Care Guide for

future reference.

I RTANT SAFETY

INSTRUCTIONS

Installation of this cooktop must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54 in the United States, or in Canada, with the Canadian Fuel Gas Code, CAN/CGA

B149 and CAN/CGA B149.2.

• When installed in a manufactured (mobile) home

installation must conform with the Manufactured Home Construction and Safety Standard, title 24 CFR,part

3280 [Formerly the Federal Standard for Mobile Home Construction and Safety, title 24, HUD (part 280)] or, when such standard is not applicable, the Standard for

Manufactured Home Installation, ANSI/NCSBCS A225.1

or with local codes where applicable.

This cooktop has been design certified by CSA International. As with any appliance using gas and generating heat, there are certain safety precautions you

should follow. You will find them in the Use and Care Guide., read it carefully.

• Be sure your cooktop is installed and grounded properly by a qualified installer or service

technician.

• This cooktop must be electrically grounded in accordance with local codes or, in their absence, with the National Electrical Code ANSI/NFPA No.

70--latest edition in the United States, or in Canada, with the Canadian Electrical Code, CSA C22.1 Part 1.

• The burners can be lit manually during an electrical power outage. To light a burner, hold a lit match to the burner head, then slowly turn the

Surface Control knob to LITE. Use caution when lighting burners manually.

• Do not store items of interest to children in cabinets above the cooktop, Children could be

seriously burned climbing on the cooktop to reach items.

To eliminate the need to reach over the surface burners, cabinet storage space above the burners

should be avoided. Adjust surface burner flame size so it does not

extend beyond the edge of the cooking utensil.

Excessiveflame is hazardous.

Never use your cooktop for warming or heating the room, Prolonged use of the cooktop without adequate ventilation can be hazardous.

Do not store or use gasoline or other flammable vapors and liquids near this or any other appliance. Explosions or fires could result.

The electrical power to the cooktop

must be shut off while gas line connections are being made. Failure to do so could result in serious injury or death.

13"(33cm) Max.Depth

ForCabinet InstalledAbove

Cooktop.

18"Min.

(45.7cm)

4- A _I

B Minimum Distance Between RearEdge of Cutout and Nearest

Combustible Surface Above Countertop.

Clearance

30" (76.2 cm) Min. Clearance

Between the

Top of the

Cooking Platform and

Unprotected

Wood or Metal

Cabinet

_J__To eliminate the risk of burns or fire from

reaching over heated surfaces, cabinet storage space located above the cooktop should be avoided. If cabinet storage is provided, risk can be reduced by installing a range hood that projects horizontally a minimum of 5" (12.7 cm) beyond the

bottom of the cabinets.

Allow a minimum of 61/2"(16.5cm) below the countertop for drawer. Make sure

there will be no interference with gas or electrical connection.

30" C00kt0p 30" (76.2 cm)

36" C00kt0p 36"(91.4 cm)

Figure 2 - CABINET DESIGN

2½" (6.4cm)

2SA''(7 cm)

9"(22.9 cm) 9"(22.9 cm)

Typical Under

Counter Installation of an Electric Built-in

Oven

All mounting hardware must be

used to secure the built-in oven to

the cabinets. Refer to the built-in

oven installation instructions.

208/240 Volt grounded junction

box for built-in oven.

with a Cooktop Mounted Above

Junction box must

be located approx. 3" to the left of

the built-in oven

cutout.

This cooktop may be installed over

certain built-in elec- tric oven models.

Side filler panels are necessary to iso-

late the unit from adjoining cabinets. Panel height should allow for installa-

tion of approved cooktop models. See

"Typical Gas Cooktop Installation Over

an Electric Built-in Oven Installed Un- der the Counter" on next page.

36"

(91.4 cm)

Min.

Cut an opening in wood base minimum 4" (10.2 cm) x 4" (10.2 cm) to route armored

cable to junction box.

If no cooktop is installed directly over the oven unit, 5" (12.7 cm) maximum is allowed.

Use 3/4" (1.9 cm)

plywood, installed on two runners, flush with toe plate. Basemust be

Unit will

overlap cutout

(minimum) edges by

1" (2.5cm)

CUTOUT DIMENSIONS(inches)

OVEN SIZE E F G

Min. Max. Min. Max.

30" 271/4" 281/4" 281/2" 29" 231/2"

(76.2 cm) (69.2 cm) - (71.8 cm) (72.4 cm) - (73.7 cm) (59.7 cm)

27" 271/4" 281/4" 247&" 251/4" 231/2"

(68.6 cm) (69.2 cm) - (71.8 cm) (63.2 cm) - (64.1 cm) (59.7 cm)

Figure 3

4 1/2" (11.4 cm)

Max.*

capable of supporting

150 pounds (68 kg) for 27" models and 200

pounds (90 kg) for 30"

models.

Typical Gas

Cooktop Installation Over

Wall

Electric Built-in

Flexible Connector

Oven Cabinet

Manifold Pi

Cabinet sides or

filler panel

Oven Installed Under the Counter

A__ I_l----- 18" (45.7 cm) Max.-----_

4" (10.2 cm)

120V/6OHz

Flare

Union

Grounded

Outlet

Pressure Regulator

Manual Shutoff Valve

(To be accessible for shut-off valve opera-

tion)

Right Side of

Cabinet

Cooktop

Wall Oven

Side view

Front

Figure 4

Wall Outlet Location

, 12,, --_

i _l

, _ iii

' ili i

I: Recommended area for |

120Vgrounded outlet |

I on rear wall.

CL_ 0 FRU_N_ET 22 "

: NOTE: if an outlet I is not available, I

'.have one installed by i a qualified technician. _,

OFUNiT

Figure 5

Cooktop Installation

1. Visually inspect the cooktop for damage.

2. Set the cooktop into the countertop cutout. NOTE: Do not use caulking compound; cooktop should

be removable for service when needed.

To clamp down, insert an angle bracket into the slot on each side of the unit as shown. Run thumb screw up through the bracket, up against the bottom of the counter. Tighten until the unit draws down and is secure.

Provide an Adequate Gas Supply This cooktop is designed to operate on natural gas at 4"

of manifold pressure only.

A pressure regulator is connected in series with the manifold on the cooktop and must remain in serieswith the supply line.

For proper operation, the maximum inlet pressure to the regulator must be no more than 14" of water column (W.C.) pressure.

For checking the regulator, the inlet pressure must be at least 1" (or 2.5 kPa) greater than the regulator manifold pressure setting. The regulator is set for 4" of manifold pressure, the inlet pressure must be at least 5".

The gas supply line to the range should be 1/2" or 3/4" pipe.

LP/Propane Gas Conversion This appliance can be used with Natural gas or LP/

Propane gas. It is shipped from the factory for use with natural gas.

A kit for converting to LPgas is supplied with your cooktop. The kit is marked "FOR LP/PROPANEGAS

CONVERSION".

Granite countertop Installation Kit

A Granite Countertop Installation kit # 903103-9010 can be ordered through a Service Center or by phone at 1-877-

ELECTROI_UX(1-877-435-3287).

Clamp Down Information Once the cooktop is installed in the counter opening, you

must clamp the unit down as shown.

Seal

Cooktop

.... Countertop

Angle Bracket _-_

Thumb

Screw

Figure 6

The conversion must be performed by a qualified service technician in accordance with the kit instructions and all

local codes and requirements. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion.

Failure to make the appropriate

conversion can result in serious personal injury and property damage.

Important: Remove all packing material and literature from cooktop before connecting gas and electrical supply

to cooktop.

Install Pressure Regulator Install the pressure regulator with the arrow on the

regulator pointing up toward the unit in a position where you can reach the access cap.

Do not make the connection too tight.

The regulator is die cast. Overtightening may crack the regulator resulting in a gas leak and possible fire or explosion.

Manual GAS FLOW Pressure Shutoff Flare _ Flare Regulator

Valve Union Union ,_

on, t t

',_ Nipple Flexible Nipple

Off Connector

All connections must be wrench-tightened

Figure 7

Assemble the flexible connector from the gas supply pipe to the pressure regulator in the following order:

1. manual shutoff valve

2. 1/2" (1.3 cm) nipple

3. 1/2" (1.3 cm) flare union adapter

4. flexible connector

5. 1/2" (1.3 cm) flare union adapter

6. 1/2" (1.3 cm) nipple

7. pressure regulator Use pipe-joint compound made for use with Natural and

LP/Propane gas to seal all gas connections. If flexible connectors are used, be certain connectors are not

kinked. The supply line must be equipped with an approved

manual shutoff valve. This valve should be located in the same room as the cooktop and should be in a location

that allows ease of opening and closing. Do not block access to the shutoff valve. The valve is for turning on or shutting off gas to the appliance.

Access

Cap

Once regulator is in place, open the shutoff valve in the gas supply line. Wait a few minutes for gas to move through the gas line.

Check for leaks. After connecting the cooktop to the gas supply, check the system for leaks with a

manometer. If a manometer is not available, turn on the gas supply and use a liquid leak detector (or soap and

water) at all joints and connections to check for leaks.

Do not use a flame to check for leaks

from gas connections. Checking for leaks with a flame may result in afire or explosion.

Tighten all connections if necessary to prevent gas leakage in the cooktop or supply line.

Check alignment of control knob valves after connecting the cooktop to the gas supply to be sure the cooktop manifold pipe has not moved. A misalignment could cause the valve stems to rub on the control panel, resulting in a gas leak at the valve.

Disconnect this cooktop and its individual manual shutoff valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa or 14" water column).

Isolate the cooktop from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig

(3.5 kPa or 14" water column).

Electrical Requirements

120 volt, 60 Hertz, properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse. Do not use an extension cord with this cooktop.

Grounding Instructions IMPORTANT Please read carefully.

For personal safety, this appliance must be properly grounded.

Shutoff Valve -

Open position

Figure 8

The power cord of this appliance isequipped with a 3- prong (grounding) plug which mates with astandard 3- prong grounding wall receptacle (see Figure 9) to minimize the possibility of electric shock hazard from the appliance.

The wall receptacle and circuit should be checked by a qualified electrician to make sure the receptacle is properly grounded.

Where a standard 2-prong wall receptacle is installed, it is the personal responsibility and obligation of the consumer to have it replaced by a properly grounded 3- prong wall receptacle.

Donot,underanycircumstances,cutor removethe third (ground)prongfrom thepowercord,

Disconnectelectricalsupplycordfrom

wallreceptaclebeforeservicingcooktop.

Preferred Method

Check Operation Refer to the Use and Care Guide packaged with the

cooktop for operating instructions and for care and cleaning of your cooktop.

Do not touch the burners. They may be hot enough to cause burns.

Grounding type wall receptacle

Model and Serial Number Location The serial plate is located on the underside of the

cooktop (see Figure 10). When ordering parts for or making inquires about your

range, always be sure to include the model and serial numbers and a lot number or letter from the serial plate of your cooktop.

Your serial plate also tells you the rating of the burners, the type of fuel and the pressure the cooktop was adjusted for when it left the factory.

not, under any

circumstances, cut, remove, or bypass

the grounding prong,

Power supply cord with 3- prong grounding plug.

Figure 9

Install Burner Caps and Triple burner head This cooktop is equipped with sealed burners. A. Unpack the burner grates. B. Regular Burners: Burner heads and burner caps

are already on the surface. Remove all tapes from burner caps and verify if they are correctly place on the burner heads.

C. Triple Burner (if equipped): Remove all tapes

from burner cap. Remove the burner cap and head. Remove and discard the packaging material. Replace head and cap on the triple burner. Be careful not to damage the electrode while placing the head over the orifice. Make sure electrode fits correctly into slot in burner head (see Figure 11).

D. Be sure that all the burner caps and the triple

burner head are correctly placed BEFOREusing your cooktop.

Serial plate is

located under the

burner box.

Figure 10

Figure 11

NOTE: There are no burner adjustments necessary on this cooktop.

2. Turn on Electrical Power and Open Main Shutoff

Gas Valve

Check the Igniters Operation of electric igniters should be checked after

cooktop and supply line connectors have been carefully checked for leaks and the cooktop has been connected to electric power. To operate the surface burner:

A. Push in and turn a surface burner knob to the

LITE position. You will hear a small ticking noise; this is the sound of the electric ignitor which lights the burner.

B. After the burner lights, turn to the desired flame

size. The controls do not have to be set at a particular mark. Usethe marks as a guide and

adjust the flame as needed.

4, Adjust the "low" setting for regular surface burner valves (Figure 12)

Be careful when performing this operation.

a. Push in and turn control to LITEuntil burner ignites. b. Quickly turn knob to LOWEST POSITION. c. If burner goes out, reset control to OFF.

d. Remove the surface burner control knob. e. Insert a thin-bladed screwdriver into the hollow valve

stem and engage the slotted screw inside. Flame size can be increased or decreased with the turn of the

screw. Turn counterclockwise to increase flame size. Turn clockwise to decrease flame size. Adjust flame

until you can quickly turn knob from LITEto LOWEST POSITIONwithout extinguishing the flame. Flame

should be as small as possible without going out.

Note: Air mixture adjustment is not required on surface burners.

_ Clockwise

Counterdo_

Hollow

Valve

Stem

Regular Burner

Valve

Figure 12

Dual

Valve

When All Hookups are Complete

Make sure all controls are left in the OFFposition. Make sure the flow of combustion and ventilation air to

the cooktop is unobstructed.

5. Adjust the "LOW" Setting of the Dual Burner Surface Valve (Figure 12) Note: On the dual valve the low setting of each portion should be adjusted individually. a. Push in and turn control to LITEuntil the rear portion

of the bridge burner ignites only. b. Quickly turn knob to LOWEST POSITION. c. If burner goes out, reset control to OFF.

d. Remove the surface burner control knob. e. The rear or outer portion of the burner flame size can

be increased or decreased with the turn of the screw

A. Use screw B to adjust the flame size of the center

portion of the burner. Turn counterclockwise the

screw to increase flame size. Turn clockwise the

screw to decrease flame size. Adjust flame until you

can quickly turn knob from LITEto LOWEST POSITION

without extinguishing the flame. Flame should be as

small as possible without going out. Note: Air mixture adjustment is not required on surface

burners.

Before You Call for Service

Read the Before You Call for Service Checklist and operating instructions in your Use and Care Guide. It

may save you time and expense. The list includes common occurrences that are not the result of defective

workmanship or materials in this appliance.

Refer to the warranty in your Use and Care Guide for our service phone number and address. Pleasecall or write if you have inquiries about your product and/or need to order parts.

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