Effekta MTD-XL, MTD1000XL, ACX11MST1K0000XL, MTD1500XL, ACX11MST1K5000XL Operating Manual
...
UPS
Uninterruptible Power Supply
MTD-XL
Operating Manual V. 1.4
Article number: MTD1000XL ACX11MST1K0000XL
MTD1500XL ACX11MST1K5000XL
MTD2000XL ACX11MST2K0000XL
MTD3000XL ACX11MST3K0000XL
Translation of the original Operating Manual
UPS MTD-XL
Legal notice
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Legal notice
by EFFEKTA Regeltechnik GmbH
EFFEKTA Regeltechnik GmbH, 78628 Rottweil, retains the copyright to this
documentation.
This documentation is solely intended for the operator and his staff. The content of this documentation (texts, figures, drawings, graphics, plans, etc.) may
not be copied or distributed in part or in full without our consent in writing, nor
can it be used without authorisation for competitive purposes or given or made
accessible to third parties.
EFFEKTA Regeltechnik GmbH
Rheinwaldstraße 34
D – 78628 Rottweil
Germany
Phone: + 49 (0) 74 1 / /1 74 51 - 0
Fax: + 49 (0) 74 1 / /1 74 51 - 22
E-mail: ups@effekta.com
Internet: www.effekta.com
Manual: Operating manual
Language: English
Release date: 02/2013
We reserve the right to make changes to the design and the system that will
improve the system, the production process or the product
UPS MTD-XL
Table of Contents
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Table of Contents
1. Introduction ............................................................................................................... 5
1.1 Introduction ............................................................................................................... 5
1.2 Validity ...................................................................................................................... 6
1.3 Storage ..................................................................................................................... 6
1.4 Symbols in this Manual .............................................................................................. 6
1.5 Information Obligation ..............................................................................................11
1.6 Warranty Conditions .................................................................................................11
1.7 Transport and Storage ..............................................................................................13
1.8 Positioning................................................................................................................14
2. Safety Instructions ...................................................................................................15
2.1 Introduction ..............................................................................................................15
2.2 Proper Use ...............................................................................................................15
2.3 Avoiding Personal Injury / Property Damage ............................................................16
2.4 Protecting the Environment ......................................................................................16
2.5 Connection ...............................................................................................................17
2.6 Operation .................................................................................................................18
2.7 Working with Accumulators ......................................................................................18
2.8 Maintenance, Service and Malfunctions ...................................................................19
3. UPS Device Description ...........................................................................................21
3.1 Elements on the front of the device ..........................................................................23
3.2 Elements on the back of the device ..........................................................................27
3.3 Device Modification ..................................................................................................35
3.4 Connection of the Accumulator Modules ..................................................................44
4. Storage and Unpacking ...........................................................................................50
4.1 Storage of the UPS ..................................................................................................50
4.2 Unpacking of the device ...........................................................................................50
5. System Description ..................................................................................................51
6. UPS Installation and Connection ............................................................................53
6.1 Connecting the UPS .................................................................................................53
6.2 UPS communication port ................................................................ .......................... 55
6.3 Connection sequence ...............................................................................................57
7. Operation ..................................................................................................................58
7.1 Operation of the UPS ...............................................................................................58
8. Commissioning of the UPS-system ........................................................................64
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9. Troubleshooting ...................................................................................................... 65
10. Software ................................ ................................................................ ................. 67
11. Maintenance and Service ................................ ...................................................... 68
11.1 Measuring the backup-time (support time) ............................................................... 68
11.2 Replacing the accumulators ..................................................................................... 69
11.3 Service-Log ............................................................................................................. 70
11.4 Service-Hotline ........................................................................................................ 71
11.5 Maintenance and service contracts .......................................................................... 71
12. Technical Data ....................................................................................................... 72
12.1 Specifications of the device ...................................................................................... 72
12.2 Scope of Delivery / (Optional) Accessories .............................................................. 74
12.3 Wearing parts list ..................................................................................................... 75
13. Requirements of the Conformity Declaration ...................................................... 76
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Introduction
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1. Introduction
1.1 Introduction
Dear Operator,
You are about to operate an uninterruptible power supply.
This operating manual should provide you with support for working responsibly
and basic information about the uninterruptible power supply, namely how it
operates, its application and what you should do in the event of malfunctioning.
Furthermore, this operating manual contains instructions for the transport and
storage as well as the handling and installation of the uninterruptible power
supply.
The plan guidelines in this operating manual only relate to special requirements
for the uninterruptible power supply. During installation, make sure you follow
the national and local requirements for electrical installations.
The content of this device description may change due to technological progress. We have tried to present the content correctly and clearly. If, however,
we have made errors, we would be grateful for information about this.
We do not assume any liability for errors in this operating manual or any consequences resulting thereof.
The uninterruptible power supply is intended to protect sensitive electronic systems from interferences that could occur due to bad electric quality or grid failures.
Please read this operating manual carefully and take note particularly of
the safety instructions!
If you have questions about the device, the technical supervisor in your company or our employees will be glad to help you.
Your
EFFEKTA Regeltechnik GmbH
UPS MTD-XL
Introduction
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1.2 Validity
The descriptions in this operating manual relate solely to the
uninterruptible power supply
defined in the technical data as a whole or as it refers to modules, components
and individual parts that were developed and built by EFFEKTA Regeltechnik
GmbH.
12. Technical Data
1.3 Storage
This operating manual for the device must be stored in the vicinity of the device
at all times so it is immediately available if need be.
1.4 Symbols in this Manual
The abbreviation UPS in this manual stands for uninterruptible power supply.
Read this documentation carefully and make yourself familiar with the
product before using it.
Store this operating manual in an easily accessible place to refer to it if
necessary.
Please pass this operating manual on to later users of the product.
1.4.1 Danger warning levels
Text that is marked with DANGER! provides a warning about dangers. If
accident prevention measures are not taken, these dangers may result in
serious (irreversible) injuries or even death!
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Introduction
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UPS MTD-XL
Introduction
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Text that is marked with WARNING! provides a warning about hazards. If
accident prevention measures are not taken, these hazards may result in
serious (irreversible) injuries or even death!
Text that is marked with CAUTION! provides a warning about hazards. If
accident prevention measures are not taken, these dangerous situations
can lead to slight or medium reversible injuries.
Text that is marked with ATTENTION! contains very important instructions for situations that, if accident prevention measures are not taken,
may result in damage to the product and / or its functions or an object in
its vicinity.
This symbol indicates text that contains important instructions / comments or
tips.
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Introduction
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1.4.2 Warning information
1.4.2.1 Warning about danger spots
General warning about danger spots!
1.4.2.2 Specific warning
Warning about dangerous electrical voltage!
Warning about proper handling of accumulators!
1.4.3 Instruction symbols
Take note of the provided documentation and/or instructions!
Disconnect before work!
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Introduction
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1.4.4 General symbols
●
This dot marks descriptions of activities that you should carry out.
–
This dash marks specification lists.
This arrow marks a cross reference.
If a cross reference to another chapter is necessary in the text, this is short-
ened for clarity.
Example: OM, 2 Safety Instructions
This means: See Operating Manual,
Chapter 2 Safety Instructions.
If the cross reference refers to a page, figure or position number, this infor-
mation is added at the end of the cross reference.
Example: Fig. 4 - 4, Pos. 1
This means: See position number 1 in figure 4
in Chapter 4 of this manual.
(3)
Numbers in brackets refer to the positions in the figures.
Identifies instructions for recycling.
Identifies components that are subject to the Electronic Scrap Regulation.
Identifies components or parts that must be disposed of. Do not throw these
into the household waste.
Requirement that must be fulfilled:
The DC circuit breaker is on "OFF".
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Introduction
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1.5 Information Obligation
This operating manual must be read, understood and all its points must be
taken note of by all persons that are responsible for the
– Operation
– Cleaning and
– Disposal
of this device.
EFFEKTA Regeltechnik GmbH is not liable for damage incurred or caused
by staff who have not been trained or who have been insufficiently
trained!
1.6 Warranty Conditions
The receipt of delivery is considered as the record for the initial purchase and
should be kept in a safe place. It will be necessary for making use of the warranty. If the product is passed on to another user, he has the right to the warranty for the remainder of the warranty period. The purchase receipt as well as
this declaration should also be given to the new owner if the device is passed
on.
We guarantee that this device, upon delivery, is in a functional state and technically conforms to the descriptions in the appended documentation.
The warranty period for special devices corresponds to the minimum periods
stipulated by law.
The warranty ceases to apply in the following cases:
In the event of defects caused by: freight damage, accident, natural catastro-
phes, misuse, vandalism, improper use, defective maintenance or incorrect repair by third parties.
– In the event of changes, unauthorised intervention, incorrect operation, an-
other device or accessories, false installation or other modifications not approved by us.
– Improper use such as plugging the device into unsuitable energy sources,
attempts to overload the UPS, use in an unsuitable environment, etc.
– In the event of failure to follow instructions in the provided documentation.
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Introduction
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– In the event that the product is incompatible due to possible technical inno-
vations or regulations that occur after the purchase.
– In the event of incompatibility or malfunctioning that was caused by product
components we did not install.
– In the event of developments that are related to the normal ageing process
of the product (wear parts).
– In the event of defects that were caused by external fixtures.
The warranty period for replaced and/or repaired parts as part of this warranty
expires together with the original warranty for the product.
Devices that are supplied without accessories are replaced without accessories. The return of the device is only accepted if this is done in the original
packaging.
Incurred transport costs are generally not included in the warranty.
You shall bear the cost of repair and exchange, and the company is not liable
for damage, whether directly, unintentionally, specifically, or for subsequent
damage, even if it was caused by negligence or other errors.
EFFEKTA Regeltechnik GmbH does not provide either explicit or implicit warranties related to this device and its quality, performance, saleability or suitability for a certain purpose. In some countries, the exclusion of implicit warranties
is not permitted by law. In this case, the validity of all explicit and implicit warranties is limited to the warranty period. With the expiration of these periods, all
warranties lose their validity. In some countries, a limitation of the validity period of implicit warranties is not permitted by law so that the aforementioned
limitation does not take effect.
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Introduction
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1.6.1 Limitation of liability
Claims to damage compensation are excluded unless they involve intent or
gross negligence by EFFEKTA Regeltechnik GmbH or its employees. This
does not affect liability according to the Product Liability Act. Under no circumstances are we liable for:
– Claims that third parties make against you due to losses or damage.
– Loss or damage of your records or data or the costs of recovering this
data.
– Economic subsequent damage (including lost profits or savings) or con-
comitant damage, including in the event that we were informed of the possibility of such damage.
Under no circumstances is EFFEKTA Regeltechnik GmbH responsible for
any accidental, indirect, specific, subsequent or other damage of any kind (including, without any limitation, damage related to a loss of profits, interruption
of business, loss of business information, or any other losses) that result from
use of the device or are connected with the device whether they are based on
the contract, damage compensation, negligence, strict liability or other claims,
even if EFFEKTA Regeltechnik GmbH was informed about the possibility of
such damage in advance. This exemption also includes any liability that can
result from the claims of third parties against the initial purchaser.
In some countries, the exemption or the limitation of concomitant or subsequent damage is not permitted by law so that the aforementioned declaration
does not enter into force.
1.7 Transport and Storage
The UPS may only be transported to the intended location in the original packaging. The same applies to moves or returns.
The packaging plays no role as fall protection, so all fallen devices must be
checked by EFFEKTA Regeltechnik GmbH before commissioning.
The device may not be transported or stored upside-down.
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Introduction
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1.8 Positioning
Do not install in an area in which combustible vapours arise e.g. from
petrol tanks, engine compartments, etc.
The UPS is designed for operation in ventilated rooms with an ambient temperature of 0° to 40°C.
If the UPS is exposed to severe and quick temperature changes, there is danger of condensation. Before you take additional steps, an acclimatization period of at least 2 hours is to be observed.
Never place or operate the device in a moist environment. Keep liquids away
from the device.
The UPS may not be placed in the vicinity of heat sources.
The horizontal positioning is to be observed.
Ensure that the back side and the front side of the device are at least 10 cm
from other objects for ventilation in order to prevent trapped air and too much
warming. Make sure that the air openings cannot be covered, e. .g. through
sucked-in paper, material, etc.
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Safety Instructions
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2. Safety Instructions
2.1 Introduction
The UPS is a device that has been produced according to the rules and
regulations of technology for an uninterruptible power supply.
The device and related components, modules and units comply as a
whole, as well as in individual parts, with the legal safety standards and
conform with the EC-Machinery Directive 2006/42/EG.
The device is safe when used properly and under consideration of the
safety requirements and instructions provided in this operating manual.
2.2 Proper Use
The UPS and its related components may only be used for purposes in
accordance with its design – to provide a short-term supply for electrical
devices (230 V AC) with the nominal power not exceeding the total.
Any other use is considered improper and can lead to personal injury or
damage to the device!
Improper Use:
The device is not designed for use in
– explosive,
– dusty,
– radioactive or
– biologically or chemically contaminated atmospheres!
This class A equipment. This equipment can cause radio interference in
residential areas. In this case, the operating company may be requested
to take appropriate measures!
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Safety Instructions
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2.3 Avoiding Personal Injury / Property Damage
Please read this operating manual carefully to familiarise yourself with the
device.
In particular, take note of the information regarding the installation and
commissioning of the device.
Only operate the product in an appropriate and proper way and within the
parameters stated in the technical data.
Only perform maintenance and service work that is described in the docu-
mentation. Observe the required steps. Only use original replacement parts
from EFFEKTA Regeltechnik GmbH
2.4 Protecting the Environment
Send the product back to EFFEKTA Regeltechnik GmbH after the end of
its service life. We will ensure environmentally friendly disposal.
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Safety Instructions
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2.5 Connection
The UPS may only be connected to a grounded isolated ground receptacle or if connected via terminals, the protective earth conductor must be
connected without fail. The device may not be used without the PE under
any circumstances.
The socket for the domestic installation must be easily accessible and
in proximity to the UPS. Keep the cable length as short as possible in the
case of permanent wiring.
During generator operations the pole-correct connection of the UPS must
be ensured.
For the connection of the UPS to the socket of the domestic installation,
only a power cable that is VDE-approved and labelled CE may be used. In
the case of permanent wiring, an appropriate cable has to be used.
For the connection of the appliances with the UPS only a power cable
that is VDE-approved and labelled CE may be used. In the case of permanent wiring of the appliances, an appropriate cable has to be used.
The safeguarding of any appliance must always be immediately in front of
an appliance and may never be done centrally in front of the UPS.
Never operate any household devices or tools like e. g. fan heaters, vacuum cleaners, electric drills, toasters, etc. with the UPS.
Do not connect any appliance to the UPS that could overload the device
(e.g. laser printer).
The sum total of the earth fault currents of all appliances connected to
the UPS may not exceed 3.5 mA.
Keep the connecting cables as short as possible and always install them
correctly. Avoid hazards to the cable like tripping, crushing, clipping etc.
For the connection of the appliances with the UPS only a power cable that is
VDE-approved and labelled CE, with an appropriate cable cross-section may
be used. The safeguarding of any appliance must always be immediately in
front of an appliance and may never be done centrally in front of the UPS. Do
not connect any appliance to the UPS that could overload the device. (Bear in
mind the high start-up currents).
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Safety Instructions
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2.6 Operation
Before the appliances are connected to the outlet, the basic configuration must
be completed. Especially the output voltage is of high importance regarding the
appliances.
The UPS-system contains an energy storage (accumulators). This means that
the outlet can be current-carrying even when the UPS is not connected to the
mains input terminal.
To completely shut-down the UPS, first disconnect the mains connection and
then hold the "OFF" button pressed for more than 3 seconds. Wait for the UPS
to turn off, before disconnecting the power connection (feeder cable between
the UPS and the appliance). Ensure that no liquids or foreign matter enter the
UPS. Avoid a constant load of more than 80% on the output to protect the
UPS. The displayed output load should only be taken as a reference point,
separate measuring is necessary to determine the exact output load.
2.7 Working with Accumulators
Attention – Danger of electric shocks and burns
Accumulators can cause electric shocks and have a high short-circuit
current, which can cause burns.
Unauthorized persons should not have access to the accumulators.
Do not place accumulators in the vicinity of heat sources and do not
throw them into a fire. Explosion hazard!
Do not open or destroy accumulators. The released electrolyte presents a
great danger to health and the environment (chemical burns to skin and
eyes, toxic).
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Safety Instructions
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Defective accumulators have to be disposed of in an environmentally
compatible manner.
Never dispose of accumulators with regular household waste.
Local disposal regulations must be observed.
2.8 Maintenance, Service and Malfunctions
Attention – Danger of electric shocks.
Even after switching off the supply with the power button or after discon-
necting the accumulator feed respectively, parts of the UPS can still carry
high voltages.
Only trained electricians with sufficient knowledge of the required safety
regulations may perform work on accumulators or supervise such work
tasks.
Unauthorized persons should not have access to the accumulators.
The following precautions must be taken, when working on the UPS or
the accumulators:
– Remove wrist watches, rings and other metallic objects;
– Use only isolated tools that comply with electrotechnical regulations;
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Safety Instructions
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– Wear personal protective equipment (safety glasses, gloves, face
shield, etc.);
– The UPS may not be disassembled.
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UPS Device Description
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3. UPS Device Description
This manual shall provide basic information about one-phase line-interactive
UPS-systems, like the mode of operation, utilization of the different functions
and what to do in case of malfunctions.
In addition, this manual contains instructions for the proper transportation and
storage, as well as for the handling and installation of the UPS-equipment.
The planning guidelines in this manual refer only to the specific requirements of
UPS-systems. National and regional regulations for electrical installations have
to be adhered to, when installing the system.
The content of this device description may change due to technological progress. We have tried to present the content correctly and clearly. In case of any
errors, we are grateful for advice and suggestions.
We do not assume any liability for any errors in this manual or any consequences resulting thereof.
The UPS-system (uninterruptible power supply) is designed to protect sensitive
electronic equipment like computers, work stations, electronic cash registers,
operations critical instruments, telecommunication systems, process controllers, etc. from interferences that can result from poor power quality or mains
failures. Sensitive equipment of this sort needs comprehensive protection from
all electrical interference. These may either be external interferences (like e.g.
lightning, disruption of operations) or interferences from other devices in its vicinity (e.g. engines, air-conditioning, processing machines, welding facilities, or
the like).
Power interferences can be summarized as follows:
– rapid or slow voltage peaks or fluctuations;
– mains failure;
– rapid or slow frequency peaks or fluctuations;
– power overlaps or transients
The UPS-system monitors the above mentioned grid parameters and protects
all connected appliances through appropriate countermeasures (e. g. switching
to bypass mode when temporary over- or under-voltage of the grid is detected,
to protect the end device).
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UPS Device Description
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The uninterruptible power supply units of the MTD-XL series to not have internal accumulators. These are available as separate units.
Depending on the field of application, accumulator modules of up to a total
power of maximum 100 AH can be connected to the device.
Please see the technical specifications for details ( 12 Technical Data).
1 Unit
2 Accumulator module
Fig. 3 - 1 Frontal view MTD-XL
The procedure for the connection of the accumulator modules is described in
chapter 3.4 Connection of the Accumulator Modules.
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UPS Device Description
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3.1 Elements on the front of the device
On the front side of the device are all operating and display elements necessary for the normal operation of the UPS.
1 LCD-display
2 "Enter" button
3 "Select" button
4 "Alarm" button
5 "ON/ OFF"-button
Fig. 3-1 - 1 Frontal view MTD-XL
1
5 4 3 2
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3.1.1 LCD-display
The LCD-Display shows the operating mode and a variety of status values.
The following views can be selected with the help of the up and down buttons:
Display
Description
Function
Input frequency and
voltage
Shows the input frequency and
voltage.
Display input connector
Lights up when the input voltage is
faultless.
Output frequency and
voltage
Shows the output frequency and
voltage.
Display output connector
The UPS has two groups of outputs. The display lights up, when
the output voltage is correct.
UPS status / user settings / display
Abbreviation for the UPS status.
Abbreviation for the user settings.
Warning
Lights up, when a fault or warning
has been detected in the UPS.
Settings
Lights up when the UPS is in
settings mode.
Battery charging volume
display
Shows the current charging volume of a battery.
Each displayed segment represents 20% of the charging volume.
Battery load capacity
display.
Shows the part of the load capacity.
Each displayed segment represents 20% of the load capacity.
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