Effekta MTD 700, MTD 1000, MTD 3000, MTD 1500, MTD 2000 Operating Manual

...
Uninterruptible Power Supply
MTD 700 / 1000 / 1500 / 2000 / 3000
Operating Manual V. 3.1
Article number: Tower housing MTD 700: ACX 11MSS70000000 MTD 1000: ACX 11MSS1K000000 MTD 1500: ACX 11MSS1K500000 MTD 2000: ACX 11MSS2K000000 MTD 3000: ACX 11MSS3K000000
19 " Rack mountable MTD 700RM: ACX 11MSR70000000 MTD 1000RM: ACX 11MSR1K000000 MTD 1500RM: ACX 11MSR1K500000 MTD 2000RM: ACX 11MSR2K000000
MTD 3000RM: ACX 11MSR3K000000
Translation of the original operating manual
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Legal Notice
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Legal Notice
by EFFEKTA Regeltechnik GmbH
EFFEKTA Regeltechnik GmbH, 78628 Rottweil, retains the copyright to this documentation.
This documentation is solely intended for the operator and his staff. The con­tent of this documentation (texts, figures, drawings, graphics, plans, etc.) may not be copied or distributed in part or in full without our consent in writing, nor can it be used without authorisation for competitive purposes or given or made accessible to third parties.
EFFEKTA Regeltechnik GmbH
Rheinwaldstraße 34 D – 78628 Rottweil
Phone: + 49 (0) 74 1 / /1 74 51 - 0 Fax: + 49 (0) 74 1 / /1 74 51 - 22 E-mail: ups@effekta.com Internet: www.effekta.com
Manual: Operating manual Language: English Release date: 03/2012
We reserve the right to make changes to the design and the system that will improve the system, the production process or the product.
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Table of Contents
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Table of Contents
1. Introduction ............................................................................................................. 5
1.1 Foreword ................................................................................................................... 5
1.2 Validity ...................................................................................................................... 6
1.3 Storage ..................................................................................................................... 6
1.4 Symbols in this Manual .............................................................................................. 6
1.5 Information Obligation ..............................................................................................10
1.6 Warranty Conditions ................................................................................................ .10
1.7 Transport and Storage ..............................................................................................12
1.8 Positioning................................................................................................................13
2. Safety Instructions .................................................................................................14
2.1 Introduction ..............................................................................................................14
2.2 Proper Use ...............................................................................................................14
2.3 Avoiding Personal Injury / Property Damage ............................................................15
2.4 Protecting the Environment ......................................................................................15
2.5 Connection ...............................................................................................................16
2.6 Operation .................................................................................................................17
2.7 Handling Accumulators .............................................................................................17
2.8 Maintenance, Service and Malfunctions ...................................................................18
3. Device Description of UPS .....................................................................................19
3.1 Device Elements on the Front ..................................................................................20
3.2 Device Elements on the Back ...................................................................................26
3.3 Acoustic Warnings of the UPS ..................................................................................34
4. Storage and Unpacking .........................................................................................35
4.1 Storage of the UPS ..................................................................................................35
4.2 Unpacking the Device...............................................................................................35
5. System Description ................................................................................................36
6. Installation and Connection of the UPS ................................................................37
6.1 Connection of the UPS .............................................................................................37
6.2 Communication Connection of the UPS ....................................................................38
6.3 Connection Sequence ................................................................ ..............................39
7. The Device and its Operation ................................................................................40
7.1 Operating the UPS ...................................................................................................40
7.2 Operating Manual for the UPS ..................................................................................45
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8. Starting up the UPS System .................................................................................. 49
9. Eliminating Errors .................................................................................................. 50
10. Software ................................................................................................................. 52
11. Maintenance and Service ...................................................................................... 53
11.1 Measurement of the Bridging Period (Support Period) ............................................. 53
11.2 Replacing the Accumulators .................................................................................... 54
11.3 Service Report ......................................................................................................... 55
11.4 Service Hotline......................................................................................................... 56
11.5 Maintenance and Service Contracts......................................................................... 56
12. Technical Data ....................................................................................................... 57
12.1 Device Specifications for Tower Housing ................................................................. 57
12.2 Device Specifications for Rack Mountable ............................................................... 59
12.3 Scope of Delivery / (Optional) Accessories .............................................................. 61
12.4 Wear Parts List ........................................................................................................ 63
13. Requirements from the Declaration of Conformity ............................................. 64
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Introduction
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1. Introduction
1.1 Foreword
Dear Operator, You are about to operate an uninterruptible power supply.
This operating manual should provide you with support for working responsibly and give you basic information about the uninterruptible power supply, namely how it operates, its application and what you should do in the event of malfunc­tioning. Furthermore, this operating manual contains instructions for the transport and storage as well as the handling and installation of the uninter­ruptible power supply.
The plan guidelines in this operating manual only relate to special requirements for the uninterruptible power supply. During installation, make sure you follow the national and local requirements for electrical installations.
The content of this device description may change due to technological pro­gress. We have tried to present the content correctly and clearly. If, however, we have made errors, we would be grateful for information about this.
We are not liable for errors in this operating manual and the resulting conse­quences.
The uninterruptible power supply is intended to protect sensitive, electrical sys­tems against interruptions that can occur due to poor power quality or mains failures.
Please read this operating manual carefully and regard in particular the safety instructions!
If you have questions about the device, our technical supervisor or our em­ployees will be glad to help you.
Your EFFEKTA Regeltechnik GmbH
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Introduction
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1.2 Validity
The descriptions in this operating manual relate solely to the uninterruptible power supply defined in the
Technical Data
as a whole or they refer to modules, components and individual parts that were developed and built by EFFEKTA Regeltechnik GmbH.
12. Technical Data
1.3 Storage
This operating manual for the device must be stored in the vicinity of the device at all times so it is immediately available if need be.
1.4 Symbols in this Manual
The abbreviation UPS in this manual stands for the uninterruptible power sup­ply.
Read this documentation carefully and make yourself familiar with the
product before using it.
Store this operating manual in an easily accessible place to refer to it if
necessary.
Please pass this operating manual on to later users of the product.
1.4.1 Danger warning levels
Text that is marked with DANGER! provides a warning about dangers. If accident prevention measures are not taken, these dangers may result in serious (irreversible) injuries or even death!
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Introduction
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Text that is marked with WARNING! provides a warning about hazards. If accident prevention measures are not taken, these hazards may result in serious (irreversible) injuries or even death!
Text that is marked with CAUTION! provides a warning about hazards. If accident prevention measures are not taken, these dangerous situations can lead to slight or medium reversible injuries.
Text that is marked with ATTENTION! contains very important instruc­tions for situations that, if accident prevention measures are not taken, may result in damage to the product and / or its functions or an object in its vicinity.
This symbol indicates text that contains important instructions / comments or tips.
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Introduction
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1.4.2 Warning information
1.4.2.1 Warning about danger spots
General warning about danger spots!
1.4.2.2 Specific warning
Warning about dangerous electrical voltage!
Warning for handling accumulators!
1.4.3 Instruction symbols
Regard the provided documentation and/or instructions!
Disconnect before work!
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Introduction
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1.4.4 General symbols
This dot marks descriptions of activities that you should carry out.
This dash marks specifications.
This arrow marks a cross reference. If a cross reference to another chapter is necessary in the text, this is short-
ened for clarity. Example: OM, 2 Safety Instructions This means: See chapter 2 Safety Instructions. If the cross reference refers to a page, figure or position number, this infor-
mation is added at the end of the cross reference. Example: Fig. 4 - 4, Pos. 1 This means: See position number 1 in figure 4 (in chapter 4
of this manual).
(3)
Numbers in brackets refer to the positions in the figures.
Identifies instructions for recycling.
Identifies components that are subject to the Electronic Scrap Regulation.
Identifies components or parts that must be disposed. Do not throw these in the household waste.
Requirement that must be fulfilled: The DC circuit breaker is on "OFF."
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Introduction
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1.5 Information Obligation
This operating manual must be read, understood and all its points regarded by all persons that are responsible for the
operation cleaning and disposal
of the device.
EFFEKTA Regeltechnik GmbH is not liable for damage incurred or caused by not or insufficiently trained staff!
1.6 Warranty Conditions
The receipt of delivery is considered as the record for the initial purchase and should be stored in a good place. It will be necessary for making use of the warranty. If the product is passed on to another user, he has the right to the warranty for the remainder of the warranty period. The purchase receipt as well as this declaration should also be given to the new owner if the device is passed on.
We guarantee that this device, upon delivery, is in a functional state and tech­nically conforms to the descriptions in the appended documentation.
The warranty period for special devices corresponds to the minimum periods stipulated by law.
The warranty ceases to apply in the following cases: In the event of defects from: freight damage, accident, natural catastrophes,
misuse, vandalism, improper use, defective maintenance or incorrect repair by third parties.
In the event of changes, unauthorised intervention, incorrect operation, an-
other device or accessories, false installation or other modifications not ap­proved by us.
Improper use such as plugging the device into unsuitable energy sources,
attempts to overload the UPS, use in an unsuitable environment, etc.
In the event of failure to follow instructions in the provided documentation. In the event that the product is incompatible due to possible technical inno-
vations or regulations that occur after the purchase.
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Introduction
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In the event of incompatibility or malfunctioning that was caused by product
components we did not install.
In the event of developments that are related to the normal aging process
of the product (wear parts).
In the event of defects that were caused by external fixtures.
The warranty period for replaced and/or repaired parts as part of this warranty expires together with the original warranty for the product.
Devices that are sent in without accessories are replaced without accessories. The return of the device is only accepted if this is done in the original packag­ing.
Incurred transport costs are generally not included in the warranty. You shall bear the cost of repair and exchange, and the company is not liable
for damage, whether directly, unintentionally, specifically, or for subsequent damage, even if it was caused by negligence or other errors.
EFFEKTA Regeltechnik GmbH does not provide either explicit or implicit war­ranties related to this device and its quality, performance, saleability or suitabil­ity for a certain purpose. In some countries, the exclusion of implicit warranties is not permitted by law. In this case, the validity of all explicit and implicit war­ranties is limited to the warranty period. With the expiration of these periods, all warranties lose their validity. In some countries, a limitation of the validity period of implicit warranties is not permitted by law so that the aforementioned limitation does not take effect.
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Introduction
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1.6.1 Limitation of Liability
Claims to damage compensation are excluded unless they involve intent or gross negligence by EFFEKTA Regeltechnik GmbH or its employees. This does not affect liability according to the Product Liability Act. Under no circum­stances are we liable for:
claims that third parties make against you due to losses or damage. loss of or damage to your drawings or data or the costs of recovering this
data.
economic subsequent damage (including lost profits or savings) or con-
comitant damage, including in the event that we were informed of the pos­sibility of such damage.
Under no circumstances is EFFEKTA Regeltechnik GmbH responsible for any accidental, indirect, specific, subsequent or other damage of any kind (in­cluding, without any limitation, damage related to a loss of profits, interruption of business, loss of business information, or any other losses) that results from use of the device or is connected with the device whether it is based on the contract, damage compensation, negligence, strict liability or other claims, even if EFFEKTA Regeltechnik GmbH was informed about the possibility of such damage in advance. This exemption also includes any liability that can result from the claims of third parties against the initial purchaser.
In some countries, the exemption or the limitation of concomitant or subse­quent damage is not permitted by law so that the aforementioned declaration does not enter into force.
1.7 Transport and Storage
The UPS may only be transported to the intended location in the original pack­aging. The same applies to moves or returns.
The packaging plays no role as fall protection, so all fallen devices must be checked by EFFEKTA Regeltechnik GmbH before commissioning.
The device may not be transported or stored on its head.
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Introduction
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1.8 Positioning
Do not install in an area in which combustible vapours result e.g. from petrol tanks, engine compartments, etc.
The UPS is designed for operation in ventilated rooms with a surrounding tem­perature of 0 ° to 40 °C.
If the UPS is exposed to severe and quick temperature changes, there is dan­ger of condensation. Before you take additional steps, an acclimatisation peri­od of at least 2 hours is to be observed.
Never place or operate the device in a moist environment. Keep liquids away from the device.
The UPS may not be placed in the vicinity of heat sources. It is to be placed in a horizontal position. Ensure that the rear side and the front side of the device are at least 10 cm
from other objects for ventilation in order to prevent trapped air and too much warming. Ensure that the air openings cannot be covered, e.g. through drawn­in paper, fabric, etc.
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Safety Instructions
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2. Safety Instructions
2.1 Introduction
The UPS is a device produced for uninterruptible power supply in accord­ance with the technology rules and requirements. The device and its related components, modules and parts meet individ­ually and in their entirety the currently valid safety standards as well as the standards of the EC Machinery Directive 2006/42/EC.
The device is safe when used properly and under consideration of the safety requirements and instructions provided in this operating manual.
2.2 Proper Use
The UPS and its related components may only be used for purposes in accordance with its design - for the short-term supply of electrical devic­es (230 V AC) that do not exceed the nominal performance in its entirety.
Any other use is considered improper and can lead to personal injury or damage to the device!
Improper use: The device is not designed for use
in explosive, dusty, radioactive or biologically or chemically contaminated atmospheres!
This is class A equipment. This equipment can cause radio interference in residential areas. In this case, operator may be requested to pursue appropriate measures!
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Safety Instructions
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2.3 Avoiding Personal Injury / Property Damage
Please read this operating manual carefully to familiarise yourself with the
device.
In particular, heed the information regarding the installation and commis-
sioning of the device.
Only operate the product in an appropriate and proper way and within the
parameters stated in the Technical Data.
Only perform maintenance and service work that is described in the docu-
mentation. Observe the required steps. Only use original replacement parts from EFFEKTA Regeltechnik GmbH.
2.4 Protecting the Environment
Send the product back to EFFEKTA Regeltechnik GmbH after the end of
its use. We will ensure environmentally friendly disposal.
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Safety Instructions
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2.5 Connection
Only connect the UPS to an earthed electric safety socket or be sure to connect it to the protective conductor in the event of a connecting termi­nal. Under no circumstances may the device may be operated without a protective conductor.
The socket for home installation must be easily accessible and in the vicinity of the UPS. Be sure to have the shortest possible cable lengths for fixed connections.
When operating with a generator, you must ensure the correct polarity of the connection for the UPS.
To connect the UPS to the socket of the home installation, only use a VDE tested and CE labelled mains cable. For a fixed connection, an ap­propriate cable is to be used.
To connect the loads to the UPS, only use a VDE-tested and CE-labelled cable. For a permanent connection of the loads, an appropriate cable is to be used.
The protection of the loads must always take place directly on a load, never centrally at the UPS.
Do not operate any household or craftsman tools such as fan heaters, vacuum cleaners, drills, hair dryers, toasters, etc. with the UPS.
Do not connect any loads to the UPS, which could overload the device (e.g. laser printer).
The total earth leakage currents of all the loads connected to the UPS may not exceed 3.5 mA.
Keep cables as short as possible and always lay them correctly. Dangers such as stumbling, squeezing, clipping, etc. are to be avoided with the cables.
To connect the loads to the UPS, only use a VDE-tested and CE-labelled pow­er cables with the appropriate cable diameter. The protection of the loads must always take place directly on a load, never centrally at the UPS. Do not con­nect any loads to the UPS, which could overload the device (regard the high starting currents).
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Safety Instructions
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2.6 Operation
Before the loads are connected on the output, the basic configuration must be set. The output voltage in relation to the loads is Very Important.
The UPS system includes energy storage (accumulators). As a result, the out­put can carry power even if the UPS is not connected on the mains input side.
To completely switch off the UPS, disconnect the mains connector and then press the "OFF" key for more than 3 seconds, wait until the UPS is switched off and then disconnect the mains connection (remove the mains power cable from the device). Make sure that no liquids or foreign bodies enter the UPS. To protect the UPS, you should avoid a constant load at the output of over 80 %. The display of the output load is only to be viewed as a reference value. To de­termine the exact output load, separate measurements are required.
2.7 Handling Accumulators
Attention – Danger of electric shocks and burns. Accumulators can cause electric shocks and produce high short circuit
currents that can in turn lead to burns. Unauthorised staff are to stay away from accumulators. Do not bring accumulators into contact with heat sources or throw them
in the fire. There is an explosion danger! Do not open or destroy accumulators. The released electrolyte is very
dangerous for people and the environment (searing danger for skin and eyes, poisonous).
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Safety Instructions
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Defective accumulators must be disposed in an environmentally
friendly way. Do not throw accumulators in household trash under any circumstances. Local disposal requirements are to be regarded.
2.8 Maintenance, Service and Malfunctions
Attention – Danger of electric shocks. Even after switching off the device with the power switch or disconnect-
ing the battery supply, parts of the UPS can produce high voltage.
Work on accumulators is only to be conducted and monitored by staff with appropriate knowledge of the required safety rules.
Unauthorised staff are to be kept away from accumulators. When working on the UPS and the accumulators, the following precau-
tions are to be taken:
Wristwatches, rings and other metal objects are to be removed, Only use tools insulated in accordance with electrotechnical rules. Wear protective gear (safety glasses, gloves, face mask, etc.), The UPS may not be disassembled.
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Device Description of UPS
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3. Device Description of UPS
This manual is intended to provide basic information about single-phase offline UPS systems, namely how they function, the application of different functions and what you should do in the event of malfunctioning.
Furthermore, this manual contains instructions for the transport and storage as well as the handling and installation of the UPS system.
The plan guidelines in this manual only relate to special requirements for the UPS systems. During installation, make sure you follow the national and local requirements for electrical installations.
The content of this device description may change due to technological pro­gress. We have tried to present the content correctly and clearly. If, however, we have made errors, we would be grateful for information about this.
We are not liable for errors in this description and the resulting consequences. The UPS system (uninterruptible power supply system) is intended to protect
sensitive, electrical systems such as computers, work stations, electronic cash registers, critical instruments for operation, telecommunication systems, pro­cess controls, etc. against interruptions that can occur due to poor power quali­ty or mains failures. Sensitive systems of this kind require complete protection against electrical disturbances. These may involve external disturbances (such as thunderstorms, operational disturbances) or disturbances from adjacent de­vices (such as engines, air conditioners, processing machines, welding equip­ment, etc.).
The mains disturbances can be summarised as follows:
quick and slow mains voltage peaks, fluctuations; mains failure; quick and slow frequency peaks, fluctuations; mains interference or transients
The UPS system monitors the aforementioned mains parameters and protects the connected loads by taking appropriate countermeasures (e.g. switching to support operation in the event of temporary over- or under-voltage in the mains in order to protect the end devices).
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Device Description of UPS
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3.1 Device Elements on the Front
The front of the device contains all the operating and display elements required for normal operation.
1 LED display "FAULT" 2 LED display "WARNING" 3 LCD display 4 LED display "NORMAL" 5 Key "Menu selection" 6 Key "Menu decrease" 7 Key "Menu increase"
Fig. 3-1 - 1 Front view of MTD 700, 1000, 1500, 2000
UPS MTD 700 / 1000 / 1500 / 2000 / 3000
Device Description of UPS
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1 LED display "FAULT" 2 LED display "WARNING" 3 LCD display 4 LED display "NORMAL" 5 Key "Menu selection" 6 Key "Menu decrease" 7 Key "Menu increase" 8 Pedestal
Abb. 3-1 - 2 Front view of MTD 3000
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