Effekta ES2200, ES3300, ES5000, ES4200 Operating Manual
Photovoltaic Solar Inverter Series ES
ES2200 / ES3300 / ES4200 / ES5000
Operating Manual V. 3.2
Article number: SLWRABSI2K0Wx000
SLWRABSI3K0Wx000
SLWRABSI4K0Wx000
SLWRABSI5K0Wx000
Translation of the original Operating Manual
Photovoltaic Solar Inverter Series ES
Legal notice
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Legal notice
by EFFEKTA Regeltechnik GmbH
EFFEKTA Regeltechnik GmbH, 78628 Rottweil, retains the copyright to this
documentation.
This documentation is solely intended for the operator and his staff. The
content of this documentation (texts, figures, drawings, graphics, plans, etc.)
may not be copied or distributed in part or in full without our consent in writing,
nor can it be used without authorisation for competitive purposes or given or
made accessible to third parties.
EFFEKTA Regeltechnik GmbH
Rheinwaldstraße 34
D – 78628 Rottweil
Phone: + 49 (0) 74 1 / /1 74 51 - 0
Fax: + 49 (0) 74 1 / /1 74 51 - 22
E-mail: ups@effekta.com
Internet: www.effekta.com
Manual: Operating manual
Language: English
Release date: 03/2011
We reserve the right to make changes to the design and the system that
will improve the system, the production process or the product.
Photovoltaic Solar Inverter Series ES
Contents
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Contents
1. Introduction ............................................................................................................. 5
1.1 Foreword ................................................................................................................... 5
1.2 Validity ...................................................................................................................... 6
1.3 Storage ..................................................................................................................... 6
1.4 Symbols in this Manual .............................................................................................. 6
1.5 Information Obligation ..............................................................................................10
1.6 Warranty Conditions .................................................................................................10
1.7 Transport and Storage ..............................................................................................12
1.8 Positioning................................................................................................................13
2. Safety Instructions .................................................................................................14
2.1 Introduction ..............................................................................................................14
2.2 Proper Use ...............................................................................................................14
2.3 Avoiding Personal Injury / Property Damage ............................................................15
2.4 Protecting the environment .......................................................................................15
2.5 Connection ...............................................................................................................16
2.6 Advice about specific dangers ..................................................................................17
2.7 Operation .................................................................................................................18
2.8 Working with PV modules .........................................................................................18
2.9 Maintenance, Service and Malfunctions ...................................................................19
2.10 Advice about connecting to the mains power ............................................................19
3. Device Description .................................................................................................20
3.1 Dimensions ..............................................................................................................20
3.2 Display and connections ...........................................................................................21
4. Assembly ................................................................................................................23
4.1 Assembly of the wall mounting .................................................................................23
4.2 Ambient conditions for assembly ..............................................................................25
4.3 Assembling photovoltaic solar inverters ....................................................................29
5. Electrical Installation ..............................................................................................31
5.1 Connecting AC power cable ..................................................................................... 32
5.2 Connecting PV module .............................................................................................36
6. Control Panel ..........................................................................................................41
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7. Commissioning ...................................................................................................... 43
7.1 Starting device for the first time ................................ ................................................ 44
7.2 Country settings, operating mode settings and ID settings ....................................... 45
7.3 Commissioning the photovoltaic solar inverter ......................................................... 47
7.4 Checking measurement readings and numbers ....................................................... 49
7.5 Operating states of the photovoltaic solar inverter .................................................... 52
8. Communication Interfaces .................................................................................... 54
8.1 Standard communication interface ........................................................................... 54
8.2 Solar-LogTM .............................................................................................................. 55
8.3 Optional data cards .................................................................................................. 55
9. Status Diagnosis and Troubleshooting ................................................................ 65
9.1 Error codes and explanations .................................................................................. 65
9.2 Mains error alarm codes and explanations ............................................................... 68
10. Service .................................................................................................................... 70
11. Technical Data ....................................................................................................... 71
11.1 Device specifications ............................................................................................... 71
11.2 ES2200 / ES3300 Block diagram ............................................................................. 74
11.3 ES4200 / ES5000 Block Diagram ............................................................................ 75
11.4 Scope of Delivery / (Optional) Accessories .............................................................. 76
12. Declaration of Conformity ..................................................................................... 80
Photovoltaic Solar Inverter Series ES
Introduction
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1. Introduction
1.1 Foreword
Dear Operator,
You are about to operate a photovoltaic solar inverter.
This operating manual should provide you with support for working responsibly
and basic information about the photovoltaic solar inverter, namely how it
operates, its application and what you should do in the event of malfunctioning.
Furthermore, this operating manual contains instructions for the transport and
storage as well as the handling and installation of the photovoltaic solar
inverter.
The plan guidelines in this operating manual only relate to special requirements
for the photovoltaic solar inverter. During installation, make sure you follow the
national and local requirements for electrical installations.
The content of this device description may change due to technological
progress. We have tried to present the content correctly and clearly. If,
however, we have made errors, we would be grateful for information about this.
The photovoltaic solar inverter is intended to convert the energy generated
by solar modules into 230 VAC and to feed it into the power grid.
Please read this operating manual carefully and take note particularly of
the safety instructions.
If you have questions about the device, the technical supervisor in your
company or our employees will be glad to help you.
Your
EFFEKTA Regeltechnik GmbH
Photovoltaic Solar Inverter Series ES
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1.2 Validity
The descriptions in this operating manual relate solely to the
Photovoltaic solar inverter
defined in the technical data as a whole or as it refers to modules, components
and individual parts that were developed and built by EFFEKTA Regeltechnik
GmbH.
11. Technical Data
1.3 Storage
This operating manual for the device must be stored in the vicinity of the device
at all times so it is immediately available if need be.
1.4 Symbols in this Manual
The abbreviation PV in this manual stands for photovoltaic.
Read this documentation carefully and make yourself familiar with the
product before using it.
Store this operating manual in an easily accessible place to refer to it if
necessary.
Please pass this operating manual on to later users of the product.
1.4.1 Danger warning levels
Text that is marked with DANGER! provides a warning about dangers. If
accident prevention measures are not taken, these dangers may result in
serious (irreversible) injuries or even death!
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Text that is marked with WARNING! provides a warning about hazards. If
accident prevention measures are not taken, these hazards may result in
serious (irreversible) injuries or even death!
Text that is marked with CAUTION! provides a warning about hazards. If
accident prevention measures are not taken, these dangerous situations
can lead to slight or medium reversible injuries.
Text that is marked with ATTENTION! contains very important
instructions for situations that, if accident prevention measures are not
taken, may result in damage to the product and / or its functions or an
object in its vicinity.
This symbol indicates text that contains important instructions / comments or
tips.
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1.4.2 Warning information
1.4.2.1 Warning about danger spots
General warning about danger spots!
1.4.2.2 Specific warning
Warning about dangerous electrical voltage!
1.4.3 Instruction symbols
Take note of the provided documentation and/or instructions!
Disconnect before work!
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1.4.4 General symbols
●
This dot marks descriptions of activities that you should carry out.
–
This dash marks specifications.
This arrow marks a cross reference.
If a cross reference to another chapter is necessary in the text, this is
shortened for clarity.
Example: OM, 2 Safety Instructions
This means: See Operating Manual, Chapter 2 Safety
Instructions.
If the cross reference refers to a page, figure or position number, this
information is added at the end of the cross reference.
Example: Fig. 4 - 4, Pos. 1
This means: See position number 1 in figure 4 in Chapter 4
of this manual.
(3)
Numbers in brackets refer to the positions in the figures.
Identifies instructions for recycling.
Identifies components that are subject to the Electronic Scrap Regulation.
Identifies components or parts that must be disposed of. Do not throw these
in the household waste.
Requirement that must be fulfilled:
The DC circuit breaker is on "OFF."
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1.5 Information Obligation
This operating manual must be read, understood and all its points must be
taken note of by all persons that are responsible for the
– Operation
– Cleaning and
– Disposal
of the device.
EFFEKTA Regeltechnik GmbH is not liable for damage incurred or caused
by staff who have not been trained or who have been insufficiently
trained!
1.6 Warranty Conditions
The receipt of delivery is considered as the record for the initial purchase and
should be kept in a safe place. It will be necessary for making use of the
warranty. If the product is passed on to another user, he has the right to the
warranty for the remainder of the warranty period. The purchase receipt as well
as this declaration should also be given to the new owner if the device is
passed on.
We guarantee that this device, upon delivery, is in a functional state and
technically conforms to the descriptions in the appended documentation.
The warranty period for special devices corresponds to the minimum periods
stipulated by law.
The warranty ceases to apply in the following cases:
In the event of defects caused by: freight damage, accident, natural
catastrophies, misuse, vandalism, improper use, defective maintenance or
incorrect repair by third parties.
– In the event of changes, unauthorised intervention, incorrect operation,
another device or accessories, false installation or other modifications not
approved by us.
– Improper use such as plugging the device into unsuitable energy sources,
attempts to overload the photovoltaic solar inverter, use in an unsuitable
environment, etc.
– In the event of failure to follow instructions in the provided documentation.
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– In the event that the product is incompatible due to possible technical
innovations or regulations that occur after the purchase.
– In the event of incompatibility or malfunctioning that was caused by product
components we did not install.
– In the event of developments that are related to the normal aging process
of the product (wear parts).
– In the event of defects that were caused by external fixtures.
The warranty period for replaced and/or repaired parts as part of this warranty
expires together with the original warranty for the product.
Devices that are supplied without accessories are replaced without
accessories. The return of the device is only accepted if this is done in the
original packaging.
Incurred transport costs are generally not included in the warranty.
You shall bear the cost of repair and exchange, and EFFEKTA Regeltechnik
GmbH is not liable for damage, whether directly, unintentionally, specifically, or
for subsequent damage, even if it was caused by negligence or other errors.
EFFEKTA Regeltechnik GmbH does not provide either explicit or implicit
warranties related to this device and its quality, performance, saleability or
suitability for a certain purpose. In some countries, the exclusion of implicit
warranties is not permitted by law. In this case, the validity of all explicit and
implicit warranties is limited to the warranty period. With the expiration of these
periods, all warranties lose their validity. In some countries, a limitation of the
validity period of implicit warranties is not permitted by law so that the
aforementioned limitation does not take effect.
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Introduction
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1.6.1 Limitation of liability
Claims to damage compensation are excluded unless they involve intent or
gross negligence by EFFEKTA Regeltechnik GmbH or its employees. This
does not affect liability according to the Product Liability Act. Under no
circumstances are we liable for:
– Claims that third parties make against you due to losses or damage.
– Loss or damage of your records or data or the costs of recovering this
data.
– Economic subsequent damage (including lost profits or savings) or
concomitant damage, including in the event that we were informed of the
possibility of such damage.
Under no circumstances is EFFEKTA Regeltechnik GmbH responsible for
any accidental, indirect, specific, subsequent or other damage of any kind
(including, without any limitation, damage related to a loss of profits,
interruption of business, loss of business information, or any other losses) that
result from use of the device or are connected with the device whether they are
based on the contract, damage compensation, negligence, strict liability or
other claims, even if EFFEKTA Regeltechnik GmbH was informed about the
possibility of such damage in advance. This exemption also includes any
liability that can result from the claims of third parties against the initial
purchaser.
In some countries, the exemption or the limitation of concomitant or
subsequent damage is not permitted by law so that the aforementioned
declaration does not enter into force.
1.7 Transport and Storage
The photovoltaic solar inverter may only be transported to the intended location
in the original packaging. The same applies to moves or returns.
The packaging plays no role as fall protection, so all fallen devices must be
checked by EFFEKTA Regeltechnik GmbH before commissioning.
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1.8 Positioning
Do not install in an area in which combustible vapours result e.g. from
petrol tanks, engine compartments, etc.
The photo voltaic solar inverter is designed for operation in ventilated rooms
with an ambient temperature of 0° to 40°C.
If the photovoltaic solar inverter is exposed to severe and quick temperature
changes, there is danger of condensation. Before you take additional steps, an
acclimatisation period of at least 2 hours is to be observed.
Never place or operate the device in a moist environment. Keep liquids away
from the device.
The photovoltaic solar inverter may not be placed in the vicinity of heat
sources.
It is to be placed in a horizontal position.
Ensure that the external side and the front side of the device are at least 20 cm
from other objects for ventilation in order to prevent trapped air and too much
warming. Make sure that the air openings cannot be covered, e.g. through
sucked-in paper, material, etc.
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Safety Instructions
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2. Safety Instructions
2.1 Introduction
The photovoltaic solar inverter is a device that has been produced
according to the rules and regulations of technology for the generation of
230 VAC from a solar module. The device and its related components,
modules and parts meet individually and in their entirety the currently
valid safety standards.
The device is safe when used properly and under consideration of the
safety requirements and instructions provided in this operating manual.
2.2 Proper Use
The photovoltaic solar inverter and its related components may only be
used for purposes in accordance with its design - for the generation of
230 VAC from a solar module.
Any other use is considered improper and can lead to personal injury or
damage to the device!
Improper use:
The device is not designed for use in
– explosive,
– dusty,
– radioactive or
– biologically or chemically contaminated atmospheres!
This is equipment of class A. This equipment can cause radio
interference in residential areas. In this case, the operating company may
be requested to take appropriate measures!
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2.3 Avoiding Personal Injury / Property Damage
Please read this operating manual carefully to familiarise yourself with the
device.
In particular, take note of the information regarding the installation and
commissioning of the device.
Only operate the product in an appropriate and proper way and within the
parameters stated in the technical data.
Only perform maintenance and service work that is described in the
documentation. Observe the required steps. Only use original replacement
parts from EFFEKTA Regeltechnik GmbH.
2.4 Protecting the environment
Send the product back to EFFEKTA Regeltechnik GmbH after the end of
its use. We will ensure environmentally friendly disposal.
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2.5 Connection
Before connecting, always compare the indicated voltages of the
photovoltaic solar inverter. These values must match.
Before connecting your PV modules to the photovoltaic solar inverter,
check whether this is suitable for operation with your PV modules.
When reading off the values, note that PV modules achieve a higher open
circuit voltage at lower temperatures and unchanged solar radiation.
The EFFEKTA Regeltechnik GmbH Company is not liable for damage
caused by this to the PV modules and to the photovoltaic solar inverter.
2.8 Working with PV modules
Wrongly polarised connections cause the fuses in the photovoltaic solar
inverter to blow out and can result in longterm damage to the device.
Our warranty does not cover damage that is caused by reverse polarity.
Make sure that all connections are firmly in place, since loose
connections overheat and represent a potential danger.
The operation of the photovoltaic solar inverter without a correct
grounded contact can cause electrical safety hazards.
The requirements for the earthing vary depending on the country and the
application. All installations must meet the requirements of the applicable
national regulations.
You must use suitable power cables, e.g. cable diameter, insulation, VDEapproved and CE-labelled, with appropriate cable ends for the connection
of the photovoltaic solar inverter to the PV modules.
Use only a VDE-approved and CE-labelled power cable with the appropriate
cable diameter to connect the PV modules to the photovoltaic solar inverter. Do
not connect any PV modules to the photovoltaic solar inverter, which could
overload the device (take note of the high starting currents).
Dangers such as stumbling, squeezing, clipping, etc. are to be avoided with the
cables.
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2.6 Advice about specific dangers
2.6.1 Danger from electrical energy
There is risk of receiving a life-threatening electric shock if you touch live
components.
Only authorised electricians may work on electrical components or
equipment in accordance with electrotechnical rules
Covers of live components may not be removed.
In the case of faults in the supply of electrical energy to the device
and the ancillary devices, switch off immediately at the main
switch(es) and/or separate the device from the power supply.
Check the electrical equipment of the device and the ancillary devices
regularly. In the case of damage to the electrical equipment of the
device and the ancillary devices, switch off immediately at the main
switch(es) Have any loose connections and/or burnt/damaged cables
rectified immediately.
If there is a risk of an electric shock, switch the device and the
ancillary devices off.
Secure the device and the ancillary devices against being started up
again, e.g. by posting corresponding signs / notices and/or by
cordoning off the area of risk with a coloured safety chain or tape. If
required, ask for assistance.
Even after the separating the device from the power supply, there is still
life-threatening current present through the charged capacitors.
Make sure no voltages are still present before starting work on electrical
components.
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2.7 Operation
When the supply voltage is applied, the photovoltaic solar inverter is ready for
operation mode straight away.
2.8 Working with PV modules
Before connecting your PV modules to the photovoltaic solar inverter,
check whether this is suitable for operation with your PV modules.
When reading off the values, note that the PV modules achieve a higher
open circuit voltage at lower temperatures and unchanged solar
radiation.
The EFFEKTA Regeltechnik GmbH Company is not liable for damage
caused by this to the PV modules and to the photovoltaic solar inverter.
At -20°C, the open circuit voltage of the PV modules may not be above
500 V. To determine the theoretical open circuit voltage at -20°C, use the
temperature factors in the data sheet of the PV modules.
If the PV module open circuit voltage is above 500 V, the PV modules
may not be connected as this will cause damage to the photovoltaic solar
inverter.
The PV solar inverter contains a monitoring unit for fault currents in
accordance with VDE 0126-1-1. This unit measures the ground current of
the PV modules and prevents the feeding into the mains in the event of
an earthing fault.
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2.9 Maintenance, Service and Malfunctions
There is risk of receiving a life-threatening electric shock if you touch live
components.
Even after separating the device from the power supply, parts of the
photovoltaic solar inverter can still have high voltages.
2.10 Advice about connecting to the mains power
The photovoltaic solar inverter may only be connected to the mains by
appropriately licensed customers.
Please contact your regional energy supplier with regard to special
requirements.
Permission from the energy supplier must be present for connection of the
photovoltaic solar inverter.
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3. Device Description
3.1 Dimensions
ES2200 / ES3300
ES4200 / ES5000
H (Height)
[mm]
430
510
W (Width)
[mm]
455
455
D (Depth)
[mm]
190
190
Fig. 3-1 - 1 Dimensions of the photovoltaic solar inverter
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3.2 Display and connections
3.2.1 Display and connections ES2200 / ES3300
1 Front panel with LCD display and LED displays
Operation and display of the operating state of the photovoltaic solar
inverter
2 Data transmission interface to (option)
USB, RS485, floating contact, TCP/IP
3 AC output terminal
AC output for power supply connection
4 Data transmission interface (standard)
RS232
5 Interface for emergency shutdown
EPO
6 Feed for PV module
Plug and holders for the connection of the solar module:
ES2200: 3 connections (1 MPPT)
ES3300: 3 connections (1 MPPT)
Fig. 3-2 - 1 Display and connections ES2200 / ES3300
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3.2.2 Display and connections ES4200 / ES5000
1 Front panel with LCD display and LED displays
Operation and display of the operating state of the photovoltaic solar
inverter
2 Data transmission interface (option)
USB, RS485, floating contact, TCP/IP
3 AC output terminal
AC output for power supply connection
4 Data transmission interface (standard)
RS232
5 Interface for emergency shutdown
EPO
6 Feed for PV module
Plug and holders for the connection of the solar module:
ES4200: 3 connections (2 MPPT)
ES5000: 3 connections (2 MPPT)
Fig. 3-2 - 2 Display and connections ES4200 / ES5000
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4. Assembly
Before starting the assembly of the photovoltaic solar inverter, take note
of Chapter 2, Safety instructions.
4.1 Assembly of the wall mounting
Before starting the assembly of the photovoltaic solar inverter, take note
of load bearing capacity of the wall.
There is a requirement for a load bearing capacity of at least 300 kg/m3.
Plasterboard or metal stud partition walls are not sufficient.
Dimensions for wall mounting
Fig. 4-1 - 1 Wall mounting for photovoltaic solar inverter ES2200 / ES3300
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Assembly
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Fig. 4-1 - 2 Wall mounting for photovoltaic solar inverter ES4200 / ES5000
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Assembly
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4.2 Ambient conditions for assembly
To guarantee perfect operation and a long service life, assemble the
photovoltaic solar inverter in accordance with the following requirements.
Select the coolest possible location for assembly.
High temperatures hamper the effectiveness and shorten the service
life of the photovoltaic solar inverter. If need be, install an additional
cooling system in the room in which the photovoltaic solar inverter is
assembled.
When assembling the photovoltaic solar inverter, the ambient
temperature must be in the range from - 25 °C to + 50 °C.
1 – 25 °C
2 + 50 °C
Fig. 4-2 - 1 Ambient conditions for assembly (temperature)
Relative humidity 0 % to 90 % (without condensation)
The photovoltaic solar inverter may not be exposed to any direct
solar radiation.
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The photovoltaic solar inverter is constructed for vertical assembly.
Never assemble the photovoltaic solar inverter in a horizontal
position and make sure it does not tilt forward if assembled outdoors.
Fig. 4-2 - 2 Ambient conditions for assembly (positioning)
When selecting the assembly location for the photovoltaic solar
inverter, you must ensure that there is sufficient heat dissipation.
The following minimum amounts of free space around the
photovoltaic solar inverter must be maintained:
1 Spacing of at least 20 cm
2 Spacing of at least 5 cm
Fig. 4-2 - 3 Ambient conditions for assembly (spacings)
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