Edwards SCU-750, SCU-800, SCU-1400, SCU-1500, SCU-1600 Instruction Manual

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Instruction Manual

Profibus Module for SCU-750/800/1400/1500/1600

D397-51-880

Issue E Original

Description Item Number

Profibus Module for SCU-750/800/1400/1500/1600 D397-51-500

Declaration of Conformity

We, Edwards Limited,

Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

Profibus Module for SCU-750/800/1400/1500/1600 0397-51-500

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61326-1:2013 Electrical equipment for measurement, control and laboratory (Class B Emissions, Use. EMC requirements. General requirements Industrial Immunity)

and fulfils all the relevant provisions of 2014/30/EU Electromagnetic Compatibility (EMC) Directive

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

16.07.2015, Eastbourne

Larry Marini, Senior Technical Manager Date and Place

This product has been manufactured under a quality management system certified to ISO 9001:2008

P200-02-300 Issue E

D397-51-880 Issue E

Section Page

1 INTRODUCTION .................................................... ................................ 1

1.1 Scope and definitions ................................................................................................... 1

1.2 Outline description ...................................................................................................... 2

1.3 Applicable SCU models .................................................................................................. 2

2 TECHNICAL DATA .................................................................................3

2.1 Mechanical data .......................................................................................................... 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Electrical data ............................................................................................................ 3

2.3.1 d.c. Power connector ................................................................................................... 3

2.3.2 Profibus connector ...................................................................................................... 4

2.3.3 RS232 Connector .........................................................................................................5

3 INSTALLATION ..................................................................................... 6

3.1 Unpack and inspect ...................................................................................................... 6

3.2 Fitting the module ....................................................................................................... 6

3.2.1 Rack mounting ........................................................................................................... 7

3.2.2 Panel mounting .......................................................................................................... 7

3.2.3 DIN rail mounting ........................................................................................................ 7

3.3 Electrical connections ................................................................................................... 8

3.4 Bus termination .......................................................................................................... 9

3.5 SCU-750 control unit set up ............................................................................................ 9

3.6 SCU-800/1400/1500/1600 control unit set up ......................................................................10

3.7 iX-455 control unit set up .............................................................................................10

Contents

4 OPERATION ...................................................................................... 11

4.1 Profibus system information ..........................................................................................11

4.2 Simple set up instructions .............................................................................................11

4.3 Front panel display .....................................................................................................11

4.4 Address set up ...........................................................................................................12

4.5 Baud rate .................................................................................................................14

4.6 Software format ........................................................................................................14

4.6.1 Parameterisation ........................................................................................................15

4.6.2 Configuration ............................................................................................................ 15

4.6.3 Configuration failure ...................................................................................................15

4.6.4 Diagnostics description ................................................................................................16

4.6.5 Data exchange values ..................................................................................................16

4.7 Software modules .......................................................................................................17

4.7.1 Module 01 - Pump Command ..........................................................................................17

4.7.2 Module 02 - Pump State ...............................................................................................18

4.7.3 Module 03 - Warning flags .............................................................................................18

4.7.4 Module 04 - Failure flags ..............................................................................................19

4.7.5 Module 05 - Pump Speed ...............................................................................................20

4.7.6 Module 06 - Motor Current ............................................................................................20

4.7.7 Module 07 - Motor Temperature ......................................................................................20

4.7.8 Module 08 - Control Unit Temperature ..............................................................................20

4.7.9 Module 09 - Supervisor software version ............................................................................20

4.7.10 Module 10 - Motor Drive software version ..........................................................................21

4.7.11 Module 11 - Active Magnetic Bearing software version ...........................................................21

4.7.12 Module 12 - Profibus software version ...............................................................................21

4.7.13 Module 13 - Pump Serial Number .....................................................................................21

gea/0033/11/08

4.7.14 Module 14 - Control Unit Serial Number ............................................................................21

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Contents

4.7.15 Module 15 - Pump Run Time ..........................................................................................21

4.7.16 Module 16 - Control Unit Run Time ..................................................................................21

4.7.17 Module 17 - Damage Limit counter ..................................................................................22

4.7.18 Module 18 - Speed Setpoint ...........................................................................................22

4.7.19 Module 19 - Xh Vibration ..............................................................................................22

4.7.20 Module 20 - Xb Vibration ..............................................................................................22

4.7.21 Module 21 - Z Vibration ................................................................................................22

4.7.22 Module 22 - Speed Demand ...........................................................................................23

5 MAINTENANCE ................................................................................... 24

5.1 Fault finding .............................................................................................................24

6 STORAGE AND DISPOSAL ....................................................................... 25

6.1 Storage ...................................................................................................................25

6.2 Disposal ...................................................................................................................25

7 SPARES AND ACCESSORIES ..................................................................... 26

7.1 Introduction .............................................................................................................26

7.2 Accessories ...............................................................................................................26

Index ........................................................... ................................... 27

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for the 2-way power connector .................................................................... 3

2 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

3 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

4 Dimensions of the Profibus module (mm) ............................................................................ 6

5 Panel mounting the module ............................................................................................ 7

6 DIN rail mounting the Module .......................................................................................... 8

7 Profibus module rear connections .................................................................................... 9

8 Profibus front panel display ...........................................................................................11

Tables

Table Page

1 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

2 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

3 Component checklist ....................................................................................................6

4 Serial interface cable ................................................................................................... 8

5 SCU-750 control unit command interface and communications parameters ................................... 9

6 Front panel symbols and their functions ............................................................................12

7 Address switch settings ................................................................................................12

8 Summary of software modules ........................................................................................17

9 Fault finding guide ......................................................................................................24

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-51-880 Issue E

CAUTION

WARNING

1 INTRODUCTION

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards SCU Series Profibus Module. The module must be used as specified in this manual.

Read this manual before installing and operating the module. Important safety information is highlighted as WARNING and CAUTION instructions; these instructions must be obeyed. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

INTRODUCTION

Throughout this manual, page, figure or title numbers are sequential. The following labels appear on the module:

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

D397-51-880 Issue E

WARNING

INTRODUCTION

1.2 Outline description

Edwards take no responsibility for damage or injury caused by improper use of the equipment.

This equipment provides remote control of an Edwards Turbo pump. Refer to the safety information in the turbo pump control unit manual.

This unit should not be relied upon for safety related functions.

The SCU Series Profibus Module provides a Prof ibus DP V0 slav e interfac e for the SCU turb omolecular pump control units listed in Section 1.3. The module communicates with the control unit using the RS232 interface. Commands received from the Profibus network are relayed to the control unit. Data from the control unit is stored in the module and transmitted over the Profibu s network when requested. The front panel of the module has four LE Ds which indicate the status of the module and the Profibus network. The Profibus slave address is set using rotary switches. The back panel of the module has a 9-way 'D' connector for the Profibus network, a 9-way 'D' connector for the RS232 link to the control unit and a power connector.

Refer to the product manuals listed in Section 1.3 for full operation of the turbo pump control units.

1.3 Applicable SCU models

The Large-Medium Series Profibus Module is for use with the following SCU models:

SCU Control Unit Product Manual

SCU-750 MT-56E-101 SCU-800 MT-49E-101 SCU-1400 MT-72E-101 SCU-1500 MT-59E-101 SCU-1600 MT-76E-101 STP-iX455 series control unit MT-64E-002

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2 TECHNICAL DATA

WARNING

2.1 Mechanical data

Weight 0.28 kg Dimensions 129 x 30.5 x 117 mm

Refer to Section 3.2 for installed dimensions and panel cut-out.

2.2 Operating and storage data

Ambient operating temperature 0°C to 40°C Humidity Max 90% RH non-condensing Maximum altitude 2000 m IP rating IP30 - indoor use only Ambient storage temperature -30°C to 70°C

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TECHNICAL DATA

2.3 Electrical data

Do not exceed the maximum supply voltage. Excessive supply voltage will cause permanent damage to the control electronics and may result in a mechanical hazard in some failure conditions.

Electrical supply 9 V d.c. to 52 V d.c. Power consumption 5 W max. Switch on surge 500 mA max. Fuse No internal fuse

2.3.1 d.c. Power connector

Connector type 2 Way Receptacle. Mating part is cable-mount

Terminal Block (supplied). Suitable parts include: Phoenix MSTB 2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2; IMO 21.950/2 (Refer to Figure 1).

Figure 1 - Pin connections for the 2-way power connector

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TECHNICAL DATA

2.3.2 Profibus connector

Connector type 9-way ‘D’ type socket (Refer to Figure 2) Profibus Data signals Electrically compliant with RS485 specification.

Profibus Power Supply 10 mA supply (protected) for external terminator

Chassis For Profibus cable screen connection Repeater control signal Digital signal, nominally 0-5 V but with series 340 ohm

Figure 2 - Pin connections for 9-way ‘D’ type socket

Isolated from chassis.

resistors if required.

resistor. High = module transmitting. Low = Receiving or Idle.

Table 1 - Pin connections for 9-way ‘D’ type socket

Pin Allocation

1 2 3 4 5 6 7 8 9

Shell

Chassis (box) Not connected Profibus Data + (B) Control Signal for Repeater Profibus Data reference (isolated) Profibus 5V output (isolated) Not connected Profibus Data - (A) Not connected Chassis (box)

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2.3.3 RS232 Connector

Connector type 9-way ‘D’ type plug (Refer to Figure 3)

For connection to serial comms port of SCU control unit only.

RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity

Figure 3 - Pin connections for 9-way ‘D’ type plug

Table 2 - Pin connections for 9-way ‘D’ type plug

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TECHNICAL DATA

Pin Allocation

1 2 3 4 5 6 7 8 9

Shell

Not connected RS232 receive RS232 transmit Not connected RS232 common Not connected Not connected Not connected Not connected Chassis (box)

D397-51-880 Issue E

CAUTION

INSTALLATION

3 INSTALLATION

3.1 Unpack and inspect

Remove all of the packaging material and check the module . If the module is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the module if it is damaged.

Check that the package contains the items that are listed in Table 3. If any of these items are missing , notify the supplier in writing within three days. If the module is not to be used immediately, store in suitable conditions as described in Section 6.1.

Table 3 - Component checklist

Quantity Description Check()

1Module  1 Instruction Manual  1 DC Power Connector  2DIN Rail clips  2 Mounting screws  4 Rubber feet  1 CD (includes GSD file)  1 RS-232 cable for SCU connection 

3.2 Fitting the module

The unit is IP30 rated. Please ensure that the unit is not installed where fluids can enter into the Module.

The module can be rack mounted, panel mounted, DIN rail mounted or free-standing. Sufficient space must be provided at the rear of the unit for the cables. If right-angled connectors are used additional space will be required.

If the unit is to be used free-standing it should be laid flat to ensure stability. The four self-adhesive rubber feet can be used to prevent sliding. Figure 4 shows the dimensions of the module with the rubber feet attached.

Figure 4 - Dimensions of the Profibus module (mm)

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D397-51-880 Issue E

3.2.1 Rack mounting

For Rack mounting the unit should be fitted in a space 6HP wide x 3U high, using the 2-off M2.5 screws provided.

3.2.2 Panel mounting

For panel mounting cut the aperture in the panel using the dimensions shown in Figure 5. The module can be fixed into the panel with the 2-off M2.5 screws.

Figure 5 - Panel mounting the module

INSTALLATION

3.2.3 DIN rail mounting

For DIN rail mounting the 2 clips should be attached to the module using 2-off M3 screws provided (one in the centre of each clip), as shown in Figure 6. The clips should then be roughly aligned with the box sides. The clips can then be fitted to a suitable DIN-rail, as shown in Figure 6.

D397-51-880 Issue E

WARNING

INSTALLATION

It is recommended to use end stops on a DIN rail system.

Figure 6 - DIN rail mounting the Module

3.3 Electrical connections

If access to the DC power connector is restricted an additional isolation device should be provided which will be easily accessible by an operator.

1. A 2 m cable is supplied in the kit fitted with 4-40 UNC jack screws at both ends. Some of the SCU control units use M3 jack sockets, but if applicable, the cable supplied in the kit can be used. If not, please make up a cable according to the table below.

Table 4 - Serial interface cable

SCU Control Unit

9-way ‘D’ type plug

Pin 2 (Tx) ______________________ Pin 2 (Rx) Pin 3 (Rx) ______________________ Pin 3 (Tx) Pin 5 (GND) ______________________ Pin 5 (common)

Note 1: The cable must not connect to any of the other 6 pins of the 9-way D-type plug (SCU end). Note 2: It is recommended that the cable be screened with the screen connected to the backshell at each end.

2. C onnect the R S232 connec tor of the Profibus module to connector X3A of the SCU. Do not use connector X3B of the SCU.

Connection

Profibus Module

9-way ‘D’ type socket

3. Connect the Profibus network to the Profibus connector using standard Profibus cables. Refer to Section 3.4 for details of bus termination.

4. Connect a suitable power supply to the DC power connector using the mating cable-mount terminal block supplied.

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D397-51-880 Issue E

Figure 7 - Profibus module rear connections

Take care during cable installation that all electrical cables are safely secured and cannot present a trip hazard.

3.4 Bus termination

Bus termination is not supplied with the module, but must be used as for a normal Profibus DP system. Bus termination must be used at both end s of th e Prof ibus tr unk and not anywhere else. If the module is placed at one end of the trunk a connector containing the standard termination resistors should be used. The appropriate 5 V and 0 V signals are supplied on the standard pins for this purpose.

3.5 SCU-750 control unit set up

INSTALLATION

The control unit command interface and communication parameters must be set up. The procedure for how to do this is detailed below:

1. Ensure the small slide switch on the front of the control unit labelled "REMOTE" is set to the ON position.

2. Enter the "Parameter Set Mode" by pressing the SELECT and UP switches simultaneously.

3. For each menu item the options can be seen and changed by pushing the UP and DOWN buttons. W hen th e menu item parameter is set to the desired option press the ENTER button, which will temporarily set that parameter to the value selected and immediately move to the next parameter.

4. Follow this process for all 13 parameters as shown in Table 5.

Table 5 - SCU-750 control unit command interface and communications parameters

Parameter Value to set

1 Remote mode RS232/485 Com. Note: DO NOT SET RS232/485 Modbus or Lonworks

or I/O Remote. This is the only parameter which will not be at the factory default value.

2 Speed Setpoint Value in RPM. This must not be greater than the maximum value for

the pump. 3 TMS function Disable - unless the system has this additional hardware. 4 Inhibit Command Disable 5 Leak valve option Disable 6Second Damage limit Enable 7 Baud Rate 9600 8 Bit Length 8 9Stop bit 1 10 Parity None 11 Driver Type RS232 12 Node address Not important 13 Storage Yes - Read instructions below

D397-51-880 Issue E

INSTALLATION

5. When the Storage parameter is due to be set select Yes and then press ENTER to store the other 12 parameter values. Wait until the display shows "Storage OK" then press the SELECT switch to exit the parameter setting mode.

6. Note that if during the parameter setting process no switch is pressed for 1 minute, the parameter setting mode will end and all changes will be lost. In this event repeat the process.

3.6 SCU-800/1400/1500/1600 control unit set up

The control unit command interface and communication parameters must be set up. Either use the procedure below or refer to the control unit manual for the procedure to do this.

1. Ensure the small slide switch on the front of the control unit labelled “REMOTE” is set to the ON position.

2. Enter the “Parameter Set Mode” by pressing the SELECT and UP switches simultaneously.

3. F or each men u item th e value can be changed by usi ng the UP an d DOWN but tons. The ENTER button will allow access to sub-menus and temporarily set that parameter. The SELECT button generally has a “jump-over” function. Note if no switch is pressed for 1 minute, the parameter setting mode will end and all changes will be lost. In this event repeat the process.

4. 1st menu item is REMOTE MODE. Push ENTER and adjust setting (UP/DOWN buttons) until the value shown is COM1. Press ENTER to temporarily store.

5. 2nd menu item is Speed Setpoint. Push SELECT to leave unchanged.

6. 3rd menu item is TMS function. Push SELECT to leave unchanged.

7. 4th menu item is Inhibit Command. Push SELECT to leave unchanged.

8. 5th menu item is Leak Valve Option. Push SELECT to leave unchanged.

9. 6th menu item is Warning function. Push SELECT to leave this parameter unchanged.

10.7th menu item is COM1 Set. Push ENTER as this must be correct.

 Set Baud Rate to 9600 and push ENTER.  Set Bit length to 8 and push ENTER.  Set Stop bit to 1 and push ENTER>  Set Parity to None and push ENTER.  Set Driver type to RS232 and push ENTER.  RS485 ID push SELECT to leave unchanged.  Push SELECT to exit COM1 Menu.

11.Next menu item is COM2 Set. Push SELECT to leave unchanged.

12.Next menu item is STORAGE. Select YES then push ENTER to start the storage process and wait until the display shows “Storage OK”. N.B. for successful storage the pump must be connected to the control unit.

13.After “Storage OK” message push ENTER.

14.The SCU then p rovides the opportunity to modify the date and time. Press SELECT to leave unchanged.

3.7 STP-iX455 series control unit set up

COM1 RS-232 settings need to be as factory default values (Baud Rate: 9,600 bps; Bit Length: 8 bit; Stop Bit: 1 bit; Parity: None; Drive Type: RS232).

In order to obtain control by Profibus the iX-455 control unit must also be set up for remote operation. See Section 9.2.4 of the control unit manual (“Input Operation Port Setting”) for instructions on how to do this.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-51-880 Issue E

4OPERATION

4.1 Profibus system information

The Profibus module is for connection to a Profibus DP network and operates as a V0 slave only. The Profibus master requires a GSD file for each slave. The GSD file for this slave is contained on the CD supplied

with the unit and has the file name "EDW0B32.GSD", which is registered with the Profibus Association. When configuring the system the "ID" number will be 0B32 and the unit's description will be

"STP series (except SCU-350)".

Note: The GSD file should not be altered.

4.2 Simple set up instructions

1. Install the module and connect the cables as described in Section 3.

2. Set up the STP pump and SCU control unit according to the instruction manuals.

3. Set the address switches on the Profibus module.

OPERATION

4. Ap ply power (or power cycle the Profibus module, for example by disconnecting then reconnecting the power connector).

5. Load the GSD file into the Profibus system configurator.

6. Select "STP series (except SCU-350)" as a slave and set the address to match the address switches.

7. Select Module 01 to provide on and off control of the turbo pump and select Module 02 to monitor turbo pump state. Add other Profibus software modules as required.

4.3 Front panel display

Figure 8 - Profibus front panel display

D397-51-880 Issue E

OPERATION

Symbol Name Function

Table 6 - Front panel symbols and their functions

Data exchange Module is in data exchange as defined by the Profibus standard.

Off-line Module is not in data exchange as defined by the Profibus standard.

Error ON at the same as Offline LED = Configuration or parameterisation

error: Flashing at 1 Hz = Invalid address selected.

Power Internal 5 V supply is operating.

Upper address

switch

Lower address

switch

Sets value of upper nibble of address (Hexadecimal).

Sets value of lower nibble of address (Hexadecimal).

4.4 Address set up

The module address can be set from 0 to 125 using the two hexadecimal rotary switches on the front panel. The lower switch defines the lower half of the address byte (nibble) and the uppe r switch defines the upper half of the address byte. Each node on a Profibus network must have a unique address. The address switches will only be read by the unit at power up. Any change of address setting after power up will be ignored until next power up.

The following table may assist.

Table 7 - Address switch settings

Address in

Decimal

Upper switch

setting

Lower switch

setting

Address in

Decimal

Upper switch

setting

Lower switch

setting

000633F 1016440 2026541 3036642 4046743 5056844 6066945 7077046 8087147

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Table 7 - Address switch settings (continued)

D397-51-880 Issue E

OPERATION

Upper switch

Address in

Decimal

9097248 10 0 A 73 4 9 11 0 B 74 4 A 12 0 C 75 4 B 13 0 D 76 4 C 14 0 E 77 4 D 150F784E 16 1 0 79 4 F 17 1 1 80 5 0 18 1 2 81 5 1 19 1 3 82 5 2 20 1 4 83 5 3 21 1 5 84 5 4 22 1 6 85 5 5 23 1 7 86 5 6 24 1 8 87 5 7 25 1 9 88 5 8 26 1 A 89 5 9 27 1 B 90 5 A 28 1 C 91 5 B 29 1 D 92 5 C 30 1 E 93 5 D 311F945E 32 2 0 95 5 F 33 2 1 96 6 0 34 2 2 97 6 1 35 2 3 98 6 2 36 2 4 99 6 3 37 2 5 100 6 4 38 2 6 101 6 5 39 2 7 102 6 6 40 2 8 103 6 7 41 2 9 104 6 8 42 2 A 105 6 9 43 2 B 106 6 A 44 2 C 107 6 B 45 2 D 108 6 C 46 2 E 109 6 D

setting

Lower switch

setting

Address in

Decimal

Upper switch

setting

Lower switch

setting

D397-51-880 Issue E

OPERATION

Table 7 - Address switch settings (continued)

Upper switch

Address in

Decimal

47 2 F 110 6 E 48 3 0 111 6 F 49 3 1 112 7 0 50 3 2 113 7 1 51 3 3 114 7 2 52 3 4 115 7 3 53 3 5 116 7 4 54 3 6 117 7 5 55 3 7 118 7 6 56 3 8 119 7 7 57 3 9 120 7 8 58 3 A 121 7 9 59 3 B 122 7 A 60 3 C 123 7 B 61 3 D 124 7 C 62 3 E 125 7 D

setting

Lower switch

setting

Address in

Decimal

Upper switch

setting

Lower switch

setting

Note: If the address is set to a value greater than 125 (decimal) the RED error LED will flash at around 1 Hz and

the module will go on-line. If this occurs, either change the address and cycle the power or remove power and change the address.

4.5 Baud rate

All 10 standard DP baud rates are supported. Thes e are: 9.6Kbd; 1 9.2Kbd; 45.45K bd; 93.75Kbd; 18 7.5Kbd; 500K bd;

1.5Mbd; 3Mbd; 6Mbd; 12Mbd. The unit has no facility for adjusting baud rate as detection is automatic and will therefore respond to the baud rate chosen by the master.

4.6 Software format

The slave software is based upon a modu lar configurable architecture so the user has considerable control of the contents of the data exchange messages.

The software modules (defined in the GSD files) relate to the control unit serial communications objects. When the unit is linked onto the Profibus it will be parameterised and then configured before entering data exchange.

The parameterisation and configuration choices are in the GSD file and its comments describe the data content of the input, output and parameterisation bytes. These choices will often be made using a third party configurator such as SyCon that presents a user-friendlier interface.

16-bit valves are transmitted with the MSB first and the LSB last.

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D397-51-880 Issue E

4.6.1 Parameterisation

Parameterisation is used for control values which are only to be changed occasionally. These values are only transmitted at the start of data exchange. The only value used as a parameter in these units is speed setpoint. This is included with module18. See Section 4.7.18 for deta ils. If module18 is not s elected as part of the data exchange configuration the existing value of speed setpoint will be used, as this is retained following a power down.

4.6.2 Configuration

During configuration the user can define what modules are required and in which order the data is transferred. The unit simply adds the input and output data bytes to the message maps in the order that they are defined in the configuration message.

Example: Module = Mod_A 3 bytes in (Ai1, Ai2, Ai3), 1 byte out (Ao1) Module = Mod_B 2 bytes in (Bi1, Bi2), 2 bytes out (Bo1, Bo2)

A) Configure Mod_A, Mod_B gives Output map: -

Byte1 Byte2 Byte3

Ao1 Bo1 B02

OPERATION

Input map:-

Byte1 Byte2 Byte3 Byte4 Byte5

Ai1 Ai2 Ai3 Bi1 Bi2

B) Configure Mod_B, Mod_A gives Output map:-

Byte1 Byte2 Byte3

Bo1 Bo2 Ao1

Input map:-

Byte1 Byte2 Byte3 Byte4 Byte5

Bi1 Bi2 Ai1 Ai2 Ai3

Data is always referred to the Master so output is Control data from Master to Slave and Input data is feedback from Slave to Master. There are many software modules a nd many bytes of da ta. Care must be tak en in correctly selecting and aligning the data into the system.

4.6.3 Configuration failure

Most of the software modules can be configured with most of the turb o pump control units but there are some exceptions. Which SCU’s can be used with which Profibus software modules is shown in Section 4.7.

If one of these modules is inappropriately configured the unit will not enter data exchange. Instead the number of the first failed module will be placed in the extended diagnostics. Additionally the unit’s front panel error LED (red) will be illuminated.

D397-51-880 Issue E

OPERATION

4.6.4 Diagnostics description

The modules use extended diagnostics in the format below. Max_Diag_Data_Len = 12

Bytes 1-6 7 8 and 8 10 and 11 12

Mandatory No of bytes of

Description

Loss of serial comms may be due to the SCU being turned off or the RS232 cable being disconnected. It will take up to 9 seconds to detect. If this occurs the Slave will signal the Master with a ‘Data High’ flag in the Frame Control byte but will continue to be in Data Exchange with the data values all set to zero. The extended diagnostics message will be available to the Master.

If RS232 communications are restored the Slave will again signal the Master with a ‘Data High’ flag in the Frame Control byte and will return to ‘good’ Data Exchange values. Again the extended diagnostics message will be available to the Master.

extended diagnostics (6)

4.6.5 Data exchange values

Module failed parameterisation, MSB in 8, LSB in 9

Module failed configuration, MSB in 10, LSB in 11

Serial comms lost (0=OK, 1=lost)

Data update rate (latency) is fixed and not affected by which software modules are included in the Data Exchange message. The update rate is not the same for all parameters and will be up to 9 seconds for some parameters.

At the beginning of Data Exchange, particularly but not o nly, when Data Exchange has started du e to power up of either the Turbo control unit or the Profibus Module or due to RS-232 cable reconnection, the data values will either be old or zero. These values will be successively corrected over the first few seconds of Data Exchange. For some parameters this process will take up to 9 seconds.

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4.7 Software modules

Table 8 - Summary of software modules

D397-51-880 Issue E

OPERATION

Module No Module description

No of

output

bytes

No of input bytes

SCU configuration

applicability

01 Pump Command 1 0 All 02 Pump State 0 1 All 03 Warning Flags 0 2 Not SCU-750 04 Failure Flags 0 16 All 05 Pump Speed 0 2 All 06 Motor Current 0 1 All 07 Motor Temperature 0 2 All 08 Control Unit Temperature 0 2 Not SCU-750 or 1400 09 Supervisor Software Version 0 16 All 10 Motor Drive Software Version 0 4 All 11 AMB Software Version 0 4 All 12 Profibus Software Version 0 2 All 13 Pump Serial Number 0 10 All 14 Control Unit Serial Number 0 10 All 15 Pump Run Time 0 4 All 16 Control Unit Run Time 0 4 All 17 Damage Limit Counter 0 2 A ll 18 Speed Setpoint 0 2 All 19 Xh Vibration 0 2 All 20 Xb Vibration 0 2 All 21 Z Vibration 0 2 Only SCU-500 and 1600 22 Speed Demand 2 2 All

All models listed in Section 1.3.

†

Module 18 also includes 4 bytes of Parameterisation data.

‡

Although configuration of this module is possible with STP-iX455 control unit, data will always be zero as function not used internally.

* *

* * * *

* * * * * * * * *

*†

* *

‡

4.7.1 Module 01 - Pump Command

Applicability: All control units covered by this manual. Output bytes: 1 byte which determines pump state with data values as show in the table below:

V alue Command state

0x01 Start pump 0x02 Stop pump 0x04 Failure reset

Input bytes: None

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OPERATION

4.7.2 Module 02 - Pump State

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 1 byte which indicates pump state with data values as shown in the table below:

V alue Command state

0x01 Levitation 0x02 No levitation 0x03 Acceleration 0x04 Normal 0x05 Deceleration (Braking) 0x06 Autotest 0x07 Tuning 0x08 Tuning Complete

4.7.3 Module 03 - W arning flags

Applicability: SCU-800/1400/1500/1600. SCU-750 will re ject this module and lead to a configuration failure. Output bytes: None Input bytes: 2 bytes which represent warning flags from pump. Each warning is represented by a single bit in

the message as shown in the table below. Value = 0 if warning not detected, value = 1 if warning detected.

Bit No. Warning indicated

0Bad pump transmit 1 2nd damage limit 2 1st damage limit 3Imbalance Xh 4Imbalance Xb 5Imbalance Z 6Pump run time over 7Pump overload 8 Pump record error

9 PCB record error 10 Low RTC battery 11 Clock data lost 12 Recover by aux data

13-15 Reserved

These flags are treated as a 16-bit number so the MSB byte is transmitted first.

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D397-51-880 Issue E

4.7.4 Module 04 - Failure flags

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 16 separate bytes which represent failure flags from pump. Each warning is represented by a

single bit in the message as shown in the table below. Value = 0 if warning not detected, value = 1 if warning detected.

Byte Value Meaning Value Meaning

1 bit 0 RAM error bit 4 TMS Overheat

bit 1 EEPROM error bit 5 Mains Failure bit 2 TMS Higher Temp bit 6 Power Supply Failure bit 3 TMS Breaker Trip bit 7 Overspeed 1

2 bit 0 Driver Overvoltage bit 4 Driver Overload

bit 1 CAUTION: CNT heat 1 bit 5 Disturbance X_H bit 2 CNT Overheat 1 bit 6 Disturbance Y_H bit 3 Driver Overcurrent bit 7 Disturbance X_B

3 bit 0 Disturbance Y_B bit 4 CNT Overheat 2

bit 1 Disturbance Z bit 5 T.Cable Disconnected bit 2 Motor Overheat bit 6 P.Cable Disconnected bit 3 CAUTION: CNT Heat 2 bit 7 E.Valve Disconnect

4 bit 0 Driver Com. Failure bit 4 Speed Pulse Lost

bit 1 First Damage Limit bit 5 Overspeed 2 bit 2 Second Damage Limit bit 6 Overspeed 3 bit 3 START NOT ALLOWED bit 7 M_Temp Sensor Lost

5 bit 0 TMS Lower temp bit 4 Tuning Error 1

bit 1 AMB Com. Failure bit 5 Tuning Error 2 bit 2 PCB->DSP Com Fail bit 6 Tuning Error 3 bit 3 TMS Sensor Lost bit 7 Tuning Error 4

6 bit 0 Tuning Error 5 bit 4 Imbalance X_B

bit 1 ATMP Failure bit 5 Imbalance Z bit 2 RTMP Failure bit 6 Tuning Error 6 bit 3 Imbalance X_H bit 7 Tuning Error 7

7 bit 0 Tuning Error 8 bit 4 Motor Resistor Lost

bit 1 Tuning Error 9 bit 5 Driver PWM Trouble bit 2 Driver Failure bit 6 Driver FAN Failure bit 3 R-Unit Failure bit 7 Driver CPU Error

8 bit 0 R-Unit Com. Failure bit 4 Pump Record Failure

bit 1 Amp Overcurrent bit 5 PCB Record Failure bit 2 DSP Initialize Fail bit 6 Tuning Error 10 bit 3 Accel Malfunction b it 7 Tuning Error 11

OPERATION

D397-51-880 Issue E

OPERATION

Byte Value Meaning Value Meaning

9 bit 0 Tuning Error 12 bit 4 Tuning Error 16

bit 1 Tuning Error 13 bit 5 Tuning Error 17 bit 2 Tuning Error 14 bit 6 Tuning Error 18 bit 3 Tuning Error 15 bit 7 Tuning Error 19

10 bit 0 Aberrant Brake bit 4 Inordinate Current

bit 1 Aberrant Accel bit 5 FAN trouble bit 2 TMS Voltage Mismatch bit 6 Serial Com. Fail bit 3 Insufficient Supply bit 7 Reserved

11 to 16 All bits reserved

Unlike the warning flags these are treated as 16 separate bytes so byte 1 is transmitted first.

4.7.5 Module 05 - Pump Speed

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes are a 16-bit unsigned number which is the pump speed in Hz.

4.7.6 Module 06 - Motor Current

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 1 byte which is the motor current in tenths of an Amp. For example, 0xFF represents 25.5A.

4.7.7 Module 07 - Motor Temperature

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes are a 16-bit signed number which is the motor temperature in °C.

4.7.8 Module 08 - Control Unit Temperature

Applicability: SCU-800/1500 and 1600 only. SCU-750 and SCU-1 400 will reject this module. Output bytes: None Input bytes: 2 bytes are a 16-bit signed number which is the control unit temperature in °C.

4.7.9 Module 09 - Supervisor software version

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 16 bytes are 16 ASCII characters i.e. an ASCII text string. For example, should start with characters

‘56’ for P056 (SCU-750) or ‘59’ for P059 (SCU-1500).

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D397-51-880 Issue E

4.7.10 Module 10 - Motor Drive software version

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 4 bytes are 4 ASCII characters i.e. an ASCII text string.

4.7.11 Module 11 - Active Magnetic Bearing software version

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 4 bytes are 4 ASCII characters i.e. an ASCII text string.

4.7.12 Module 12 - Profibus software version

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes are 2 ASCII characters. The first character represents software type, which can be a

number or a letter. The second character is the revision letter.

OPERATION

4.7.13 Module 13 - Pump Serial Number

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 10 bytes are 10 ASCII characters.

4.7.14 Module 14 - Control Unit Serial Number

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 10 bytes are 10 ASCII characters.

4.7.15 Module 15 - Pump Run Time

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 4 bytes form a 32-bit unsigned number which is the pump running counter in minutes.

4.7.16 Module 16 - Control Unit Run Time

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 4 bytes form a 32-bit unsigned number which is the pump running counter in minutes.

D397-51-880 Issue E

OPERATION

4.7.17 Module 17 - Damage Limit counter

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes form a 16-bit unsigned number which is the pump damage limit counter.

4.7.18 Module 18 - Speed Setpoint

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes form a 16-bit unsigned number which is the speed setpoint in Hz. This module also allows the speed setpoint to be chan ge d through th e parameterisation process. The selected value

for setpoint will be written to the pump prior to Data Exchange if this module is selected for Data Exchange. There are 4 bytes of parameterisation data. The first 2 bytes are a 26-bit number which must always be 18

i.e. 0x00, 0x12. The 3rd and 4th bytes form a 16-bit unsigned number which is the speed setpoint in Hz. The allowable range for the Profibus Module is 100 Hz (6,000 rpm) to 1000 Hz (60,000 rpm) with a default value of 1000 Hz (60,000 rpm). However, this range may not be acceptable to all combinations of pumps and control units.

Note: If the demand speed setpoint is greater than maximum allowed by the pump and control unit combination

then the setpoint will be set to the maximum allowed. Similarly if the demanded speed setpoint is less than minimum allowed by the pump and control unit combination then the setpoint will be set to the minimum allowed.

4.7.19 Module 19 - Xh Vibration

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes form a 16-bit unsigned number which is the Xh vibration in µm.

4.7.20 Module 20 - Xb Vibration

Applicability: All control units covered by this manual. Output bytes: None Input bytes: 2 bytes form a 16-bit unsigned number which is the Xb vibration in µm.

4.7.21 Module 21 - Z Vibration

Applicability: SCU-800 and 1600 only. SCU-750/1400/1500 will reject this module. For STP-iX455 control unit - this module can be configured but data will always be zero as function not used by control unit.

Output bytes: None Input bytes: 2 bytes for a 16-bit unsigned number which is the axial vibration in µm.

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D397-51-880 Issue E

CAUTION

4.7.22 Module 22 - Speed Demand

Applicability: All control units covered by this manual. Output bytes: 2 bytes form a 16-bit unsigned number which is the speed setpoint in Hz (decimal). Input bytes: 2 bytes form a 16-bit unsigned number which is the speed setpoint in Hz (decimal). This module allows speed setpoint to be changed (and read) during data exchange, unlike module 18 which writes

setpoint only during pa rameterisati on (at the start of Data Exchange). Setpoint is written to control unit only at start of data exchange and on change of value.

Setpoint is written to control unit EEPROM. To avoid early control unit failure this value should not be changed more than twice per hour on average.

The maximum and minimum values allowe d for set poin t depend on pump type - refer to pump manual for allowable value range. If setpoint demand value is greater t han pump’s m aximum the setpoint will b e set to maximu m allowed for that pump. Similarly if setpoint demand value is less than pump’s minimum the setpoint will be set to minimum allowed for that pump.

OPERATION

D397-51-880 Issue E

MAINTENANCE

5 MAINTENANCE

5.1 Fault finding

In the event of a Profibus module failing to respond check the following:

Table 9 - Fault finding guide

Symptom Fault

Power LED not lit No DC supply or internal regulator faulty. Off-line not lit and Error LED flashing. Address selection is above 125, correct the

Off-line LED is lit and Error LED is lit. Unsuitable parameterisation or configuration,

Off-line LED is lit and Error LED is not lit. Check unit’s address matches that being used

Power LED is lit and all other LED’s are not lit. Serial connection to control unit disconnected

Data exchange LED is lit but data is not changing.

address and re-power unit.

check extended diagnostics for module number.

by the master. Check Profibus cable connected. Check Profibus ma ster is on-line.

or faulty or control unit not powered on. Serial connection has become faulty after

entering data exchange. Check extended diagnostics for serial comms lost indication.

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D397-51-880 Issue E

WARNING

6 STORAGE AND DISPOSAL

6.1 Storage

Store the module in clean dry conditions until required. When required for use, install the module as described in

Section 3.

6.2 Disposal

Dispose of the module and any components safely in accordance with all local and national safety and environmental requirements.

Alternatively, you may be able to recycle the module and/or cables; contact Edwards or your supplier for advice (also see below).

The module and associated cables are within the scope of the European Directive on Waste Electrical and Electronic Equipment, 2002/96/EC. Edw ards of fe r Euro pe an custo me rs a recyclin g servi ce for th e mod ule/ cable s at the e nd of the product’s life. Edwards' Registration Number as a UK producer of electrical and electronic products is WEE/BF0054TQ. Contact Edwards for advice on how to return the module/cables for recycling.

STORAGE AND DISPOSAL

Do not incinerate the module. If the module is heated to very high temperatures, dangerous gases may be emitted and internal components may explode.

D397-51-880 Issue E

SPARES AND ACCESSORIES

7 SPARES AND ACCESSORIES

7.1 Introduction

Edwards products, spares and accessories are available from Edwards companies in Belgium, Brazil, China, France, Germany, Israel, Italy, Japan, Korea, Singapore, United Kingdom, U.S.A. and a world-wide network of distributors. The majority of these centres employ Service Engineers who have undergone comprehensive Edwards training courses.

Order spare parts and accesso ries f rom the n eares t Edwar ds compa ny or distrib utor. Wh en orde ring, stat e for e ach part required:

 Model and Item Number of the equipment  Serial number  Item Number and description of the part.

7.2 Accessories

PROFIBUS UPGRADE CABLE (2 m) D397-50-836

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Index

D397-51-880 Issue E

Index

Address set-up ........................................... 12

Bus termination ............................................9

Component checklist ......................................6

Configuration Configuration failure

............................................. 15

.................................... 15

D.C. Power connector ....................................3

Data exchange values Diagnostics description

Dimensions of the Profibus module (mm) .............6

DIN rail mounting ..........................................7

................................... 16

.................................16

Electrical connections ....................................8

Electrical data .............................................3

Fault finding .............................................. 24

Fitting the module ........................................6

Front panel display

...................................... 11

INSTALLATION ..............................................6

Introduction

................................................1

MAINTENANCE ............................................ 24

Mechanical data

Module 01 - Pump Command .......................... 17

Module 02 - Pump State ................................ 18

Module 04 - Failure flags

Module 05 - Pump Speed ............................... 20

Module 06 - Motor Current .............................20

Module 07 - Motor Temperature

Module 08 - Control Unit Temperature .............. 20

Module 09 - Supervisor sof tware version ............ 20

Module 10 - Motor Drive software version Module 11 - Active Magnetic Bearing software version 21 Module 12 - Profibus software version

Module 13 - Pump Serial Number ..................... 21

Module 14 - Control Unit Serial Number ............. 21

Module 15 - Pump Run Time

Module 16 - Control Unit Run Time ................... 21

Module 17 - Damage Limit counter

Module 18 - Speed Setpoint ............................ 22

...........................................3

............................... 19

...................... 20

........... 21

............... 21

...........................21

................... 22

Module 19 - Xh Vibration

Module 20 - Xb Vibration ............................... 22

Module 21 - Z Vibration ................................ 22

Module 22 - Speed Demand

............................... 22

............................ 23

Operating and storage data .............................3

OPERATION

Outline description .......................................2

............................................... 11

Panel mounting ............................................7

Panel mounting the Module Parameterisation

Pin connections for 9-way ‘D’ type plug ...............5

Pin connections for 9-way ‘D’ type socket Profibus connector

Profibus module rear connections ......................9

Profibus system information ........................... 11

........................................ 15

........................................4

..............................7

............4

Rack mounting .............................................7

RS232 Connector ..........................................5

SCU-750 control unit command interface and commu-

nications parameters .....................................9

SCU-750 control unit set-up

SCU-800/1400/1500/1600 co ntrol unit set-up ...... 10

Serial interface cable Software format

Software modules ....................................... 17

SPARES AND ACCESSORIES STORAGE AND DISPOSAL

......................................... 14

.............................9

.....................................8

.............................. 26

................................ 25

TECHNICAL DATA ..........................................3

Unpack and inspect .......................................6

User facilities ............................................ 14

D397-51-880 Issue E

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Edwards SCU-750, SCU-800, SCU-1400, SCU-1500, SCU-1600 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

1 INTRODUCTION

1.1 Scope and definitions

1.2 Outline description

1.3 Applicable SCU models

2 TECHNICAL DATA

2.1 Mechanical data

2.2 Operating and storage data

2.3 Electrical data

2.3.1 d.c. Power connector

2.3.2 Profibus connector

2.3.3 RS232 Connector

3 INSTALLATION

3.1 Unpack and inspect

3.2 Fitting the module

3.2.1 Rack mounting

3.2.2 Panel mounting

3.2.3 DIN rail mounting

3.3 Electrical connections

3.4 Bus termination

3.5 SCU-750 control unit set up

3.6 SCU-800/1400/1500/1600 control unit set up

3.7 STP-iX455 series control unit set up

4OPERATION

4.1 Profibus system information

4.2 Simple set up instructions

4.3 Front panel display

4.4 Address set up

4.5 Baud rate

4.6 Software format

4.6.1 Parameterisation

4.6.2 Configuration

4.6.3 Configuration failure

4.6.4 Diagnostics description

4.6.5 Data exchange values

4.7 Software modules

4.7.1 Module 01 - Pump Command

4.7.2 Module 02 - Pump State

4.7.3 Module 03 - W arning flags

4.7.4 Module 04 - Failure flags

4.7.5 Module 05 - Pump Speed

4.7.6 Module 06 - Motor Current

4.7.7 Module 07 - Motor Temperature

4.7.8 Module 08 - Control Unit Temperature

4.7.9 Module 09 - Supervisor software version

4.7.10 Module 10 - Motor Drive software version

4.7.11 Module 11 - Active Magnetic Bearing software version

4.7.12 Module 12 - Profibus software version

4.7.13 Module 13 - Pump Serial Number

4.7.14 Module 14 - Control Unit Serial Number

4.7.15 Module 15 - Pump Run Time

4.7.16 Module 16 - Control Unit Run Time

4.7.17 Module 17 - Damage Limit counter

4.7.18 Module 18 - Speed Setpoint

4.7.19 Module 19 - Xh Vibration

4.7.20 Module 20 - Xb Vibration

4.7.21 Module 21 - Z Vibration

4.7.22 Module 22 - Speed Demand

5 MAINTENANCE

5.1 Fault finding

6 STORAGE AND DISPOSAL

6.1 Storage

6.2 Disposal

7 SPARES AND ACCESSORIES

7.1 Introduction

7.2 Accessories

Index