in combination with the following TIM units: C3, E73, SPI, TEL, LAM, HIT, MCM and also
pumps with no TIM unit fitted
to which this declaration relates is in conformity with the following standard(s) or other
normative document(s)
EN1012-2 (1997) Safety Requirements, Vacuum Pumps.
EN61010-1 (2001) Safety Requirements for Electrical Equipment for Measurement,
Control and Laboratory Use.
EN61326 (1998) Electrical Equipment for Measurement, Control and Laboratory
(Industrial location, Use – EMC Requirements
Class A Emissions)
UL61010A-1 Electrical Equipment for Laboratory Use; Part 1 – General
(First edition) Requirements
SEMI S2-0302 Product Safety Assessment
SEMI S8-0701 Ergonomic Assessment
SEMI F47-0200 Voltage Sag Immunity
Edwards and the Edwards logo are trademarks of Edwards Limited.
A419-00-880 Issue F
CAUTION
WARNING
1Introduction
1.1Scope and definitions
This manual provides installation, operation and maintenance instructions for the Edwards EPX HiVac Series of dry
vacuum pumps (these are abbreviated to ‘EPX pump’ for the remainder of this manual). You must use the EPX pump
as specified in this manual.
Read this manual before you install, operate, and maintain the EPX pump. Important safety information is highlighted
as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is
defined below.
Statements and instructions in the following manual that refer to the EPX variant pump are equally applicable to the
EPX Twin pump unless stated otherwise. Differences between the two pump variants are restricted to power
characteristics, external connections to the exhaust extraction system and external dimensions/appearance.
Warnings are given where failure to observe the instruction could result in injury or death to
people.
Introduction
Cautions are given where failure to observe the instruction could result in damage to the equipment, associated
equipment and process.
Throughout this manual, page, figure and table numbers are sequential.
The units used throughout this manual conform to the SI international system of units of measurement; US equivalent
units of measurement are also given.
The following IEC warning labels appear on the pump or in the manual:
Edwards take no responsibility for damage or injury caused by improper use of the equipment.
The EPX Dry Vacuum Pump must only be used for the applications depicted in Figure 1. Incorrect
use of the EPX system could invalidate your warranty. Contact your local Edwards representative
if you are unsure whether the EPX system is appropriate for your application.
The EPX pump should not be used to pump explosive mixtures or pyrophoric gases.
The EPX series of pumps are not suitable for pumping Xenon.
Edwards and the Edwards logo are trademarks of Edwards Limited.
A419-00-880 Issue F
The EPX pump system operates at pressures between atmospheric and ultimate vacuum, with no lubricating or
sealing fluid in the pumping chamber. This ensures a clean pumping system without back-migration of oil or fluid into
the system being evacuated.
Between 1 bar and 0.2 mbar, the EPX Twin pump offers a significant pumping performance advantage over the
standard EPX pump. As such, the EPX Twin pump is ideal for use on load lock applications, rapid cycling applications
etc.
The stator of the pump and the enclosed motor are cooled by an integrated water cooling circuit. The EPX pump is
therefore suitable for applications in cleanroom environments where fan cooling is unacceptable. The cooling water
supply and return pipelines are connected to the pump by water connectors (customer specified) (Figure 2, items 4
and 9). Cooling water must be provided commensurate with environmental conditions (humidity and temperature)
such that the dewpoint is not reached. Refer to Table 9 for the water supply specifications.
Refer to Figure 2 and 4. The pump incorporates an EMC supply filter and an inverter drive, which provides and
controls the electrical supply to the pump-motor. LEDs on the front cover identify the status of the EPX pump: (refer
to Figure 4, items 2, 3, 4, and 5 and Table 1). Motor speed depends on the pressure at the pump inlet. When the
pump is started with the inlet pressure at or close to atmospheric pressure, the motor accelerates to a speed which
is limited by the current which can be supplied by the inverter drive. As the pressure at the inlet is reduced, the
motor speed increases, until it eventually reaches its preset maximum speed. If the pressure at the inlet increases,
the motor will slow down again.
The EPX pump is supported by four vibration isolators (Figure 2, item 7).
Introduction
Pump protection sensors automatically shut down the pump if a fault condition arises: refer to Section 1.3.
The EPX pump is available in a number of different variants. The nomenclature is arranged to help identify which
variants are suitable for which applications, and which method of control is required for the pump. The four base
variants are described in more detail below:
1.2.1The EPX L
This pump is for use on clean duty applications pumping inert gas mixtures, such as loadlock, whereby control is
provided by the process tool interface. (Refer to Figure 2).
1.2.2The EPX LE
This pump is for use on clean duty applications such as loadlock, and is augmented with an End User Controller (EUC).
The End User Controller enables local control for stand-alone use as well as the ability to connect to a fab-wide
network for remote control and monitoring. A Pump Display Terminal (PDT) may also be used with the End User
Controller to facilitate local control. (Refer to Figure 5).
1.2.3The EPX N
This is fitted with a gas module that supplies nitrogen purge gas to the shaft seal and pump mechanism areas to
provide dilution of process gases for the light duty applications specified in Figure 1. (Refer to Figure 5, Table 5 and
Section 3.6 for further information).
1.2.4The EPX NE
This system is a light process application pump with network and local control capability through the EUC as described
in Section 1.2.2. (Refer to Figure 5).
The four base variants, the L, LE, N and NE are also available in two capacities, 180 m
with 180 for example EPX180LE) and 500 m3/hr (letter designation prefixed with 500 for example EPX500N).
The EPX pump can also be specified as either 200/208 V or 400 V compatible and a choice of either
1/4 inch BSP, 3/8 inch BSP, 9/16 inch BSP quick connect water fittings or no quick connects.
The EPX pump is fitted with a Tool Interface Module (TIM), which allows ‘plug and play’ connection with all major
process tools. This communication includes control and monitoring of the EPX by the tool for example Run, Stop,
Alarm.
A number of different tool interface options (TIMs) can be specified when the pump is first ordered: SPI, C3, TEL,
E73, MCM or HIT.
Note:The LE and NE versions of the EPX pump can be operated via the end user controller and so do not require
a TIM for operation.
The illustrations throughout this manual show the E73 variant of the TIM.
1.3Pump protection sensors
For EPX N-series pumps, if the pump has been fitted with a C3 or E73 tool interface, there is no
provision for warnings, generated by the pump, to be passed onto the tool. The installer must fit
suitable monitoring equipment to check the nitrogen purge flow, as detailed in Section 3.
For EPX N-series pumps, the nitrogen purge flow switch in the Gas Module is set to 12 slm. The
flow switch provides an indication that a flow in excess of 12 slm is present, but gives no guarantee
that there is sufficient flow to meet the process requirements. The flow switch is not a guaranteed
safety interlock.
When the pump protection sensor operates, only the electrical supply of the pump-motor is
switched off; the EPX is not isolated from the electrical supply.
A thermal snap-switch located within the pump, monitors the temperature of the body of the EPX pump. When the
temperature of the body exceeds a preset limit, the snap-switch operates, generating an alarm and causing the pump
to stop.
When the EPX pump is automatically shut down by a pump protection sensor, the Alarm LED is lit (Figure 4, item 5).
On the EPX N series of pumps, a nitrogen purge flow switch is fitted to the Gas Module to monitor the total purge
flow to the pump. If the purge flow drops below 12 slm, the warning LED on the front panel (or EUC if fitted), will
light (Figure 4, item 4). The pump will continue to run.
Edwards and the Edwards logo are trademarks of Edwards Limited.
A419-00-880 Issue F
Table 3 - EPX L pump labelling information (Refer to Figure 4)
NumberLabel NameDescription
1Pump detailsThis provides specific information about the pump including: pump
type; code number; serial number; pump weight; year of
manufacture; and name and address of the manufacturer. It also
includes electrical supply requirements, and compliance marks.
2PowerThe power LED. See Ta bl e 1 for details.
3RunThe run LED. See Ta bl e 1 for details.
4WarningThe warning LED. See Ta bl e 1 for details.
5AlarmThe alarm LED. See Ta bl e 1 for details.
6Warning - risk of electric
shock
7Warning - risk of electric
shock
8Status LED labelStatus LED label.
9 and 10Lifting pointThe pump must be lifted using the eyebolts on the pump and
11Warning - risk of high
temperature
12Direction of rotationArrow shows the correct direction of rotation of the rotor.
13Warning - danger of injury
from rotating parts
14Water inThe cooling water supply pipeline connects to the pump at this
15Protective earth studThis equipment must have a second protective earth. See
16Pump interfaceTool Interface Module (TIM) fits in this position. The pump may be
17Warning - risk of electric
shock
18Warning - risk of electric
shock
19Warning - thermal shockIf the pump has overheated or the cooling water has failed,
20Water outThe cooling water return pipeline connects to the pump at this
21Product labelProduct name.
Do not remove cover until 4 minutes after disconnection of the
power.
Do not remove cover until 4 minutes after disconnection of the
power.
suitable lifting equipment.
o
Surface temperatures can exceed 65
Turn off and lock-out all power prior to servicing.
location.
Section 3.10.
controlled through this. See Section 3.11.
Do not remove cover until 4 minutes after disconnection of the
power.
Do not remove cover until 4 minutes after disconnection of the
power.
connecting cooling water to a hot pump will cause severe damage to
the pump.
Always allow the pump to cool for at least 20 minutes before
connecting cooling water.
Edwards and the Edwards logo are trademarks of Edwards Limited.
Figure 6 - EPX N series dry pump
A419-00-880 Issue F
Introduction
Table 5 - EPX N (Refer to Figure 6)
NumberDescription
1Pipe fitting - Nitrogen supply to the seal purge.
2Label - Warning; If the pump has overheated or the cooling water has failed, connecting
cooling water to a hot pump will cause severe damage to the pump.
Always allow the pump to cool for at least 20 minutes before connecting the cooling water.
3Label - Warning; do not remove cover until 4 minutes after disconnecting power from the
pump.
4Gas supply fitting - Connect the gas supply to this connection. This compression fitting accepts
1/4 inch (6.35 mm) diameter tube. Ensure that the tube used is suitable for your application.
5Label - Gas Module identifier.
6Pipe fitting - Nitrogen supply to the gas ballast.
The EPX L and N series of pumps cannot be manually operated; they must be controlled and monitored by external
control equipment, which must be connected to the EPX pump through the TIM (Figure 2, item 5).
The EPX E series of pumps can be manually operated using the EUC local display and keypad, or remotely using a PDT,
if fitted; it can also be controlled and monitored over the network, which connects to the EPX pump through the
Network connector (Figure 5, item 2). When the EPX ‘E’ series of pumps is controlled via the TIM, the EUC simply
monitors the status of the pump.
Edwards and the Edwards logo are trademarks of Edwards Limited.
A419-00-880 Issue F
1.8End user controller
The End User Controller (EUC) allows manual control of the EPX pump and also displays the pump status. Refer to
Figure 7 which shows the front panel of the EUC display.
Use the run button (Figure 7, item 1) to start the EPX pump. The run button has an LED which is on when the EPX
pump is running. Use the stop button (Figure 7, item 10) to stop the pump.
The display (Figure 7, item 2) shows two l i n e s o f t e x t ; e a c h l ine is 16 characters long. In normal operation, the Normal
display is shown; the Normal display has two pages, and each has two lines. Each page of the Normal display shows
the status of one or more EPX EUC sensors or internal clocks and counters. As supplied, the first page of Normal
display shows the pump serial number and pump current. It is possible to change the information shown on the Normal
display.
At any time, press one of the four menu buttons (Figure 7, item 7) to select a new menu. Then use the up (Figure 7,
item 5), down (Figure 7, item 3), ENTER (Figure 7, item 6) and CANCEL (Figure 7, item 4) buttons to move through
the menu. The appropriate menu selected LED (Figure 7, item 8) is on when the corresponding menu is in use.
Use the menu (Figure 7, item 7), up (Figure 7, item 5), down (Figure 7, item 3), CANCEL (Figure 7, item 4) and ENTER
(Figure 7, item 6) buttons as described below. Refer to Section 4 for a full definition of the menu structures and the
display formats.
Status: Press this button to select the Status menu. This menu displays the current pump status.
Introduction
Normal: Press this button to select the Normal display.
Control: Press this button to select the Control menu, then take control or release control of the pumping system
(refer to Section 4).
Setup: Press this button to select the Setup menu. In this menu it is possible to display parameters (such as the
pressure units used when pressures are displayed).
Enter (6): Use this button to select a currently displayed menu option or to enter a currently displayed parameter.
Cancel (4): Use this button to cancel the currently displayed menu or option and return to the previous menu or
option.
Up (5)/Down (3): Use these buttons to move up or down menu options or to increase or decrease a displayed
parameter.
The status LEDs (Figure 7, item 9) show the current status of the EPX system.
Alarm: This LED shows when an alarm condition exists.
Warning: This LED shows when a warning condition exists.
Local control: This LED is on when the EUC has control of the EPX system.
The ALARM and WARNING LEDs flash when the corresponding alarm or warning condition first occurs. When
acknowledging the condition, the corresponding LED goes on permanently. For most alarms and warnings, if the
condition clears (that is, the fault which caused the condition is no longer present), the corresponding LED goes off
once the condition has been acknowledged.
Parallel pump interfaceAs per TIM interface supplied (refer to Section 3.11)
Nominal voltage rating24 V
Shut-down thermal snap-switch
Opening temperature70
Closing temperature59 oC, 138 oF
*
Maximum recommended fuse rating; requires a multipole isolator with a minimum contact gap of 3 mm.
The mains disconnect device AIC (Amperes Interrupting Capacity) must be rated to at least 10 000 A.
See clause 13 of SEMI S2 - 0200 and SEMI S8 for further details.