Edwards D-397-54-000, D-397-55-000 Instruction Manual

Instruction Manual

TIC and Scientific Profibus Module

D397-54-880

Issue A Original

Description

TIC Profibus Module D397-54-000 Scientific Profibus Module D397-55-000

Item

Number

Original Instructions

Description

Item

Number

This product has been manufactured under a quality management system certified to ISO 9001:2008

P200-03-180 Issue F

Declaration of Conformity

We, Edwards,

Innovation Drive, Burgess Hill, West Sussex, RH15 9TW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

TIC Profibus Module D397-54-000 Scientific Profibus Module D397-55-000

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61326-1:2013 Electrical equipment for measurement, control and laboratory (Class B Emissions, Use. EMC requirements. General requirements Industrial Immunity)

and fulfils all the relevant provisions of 2014/30/EU Electromagnetic Compatibility (EMC) Directive

2012/19/EU Waste from Electrical and Electronic Equipment (WEEE) Directive 2011/65/EU Restriction of Certain Hazardous Substances (RoHS) Directive

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

06.07.2017, Eastbou r n e

Larry Marini, Senior Technical Manager Date and Place

P200-10-088

This product cont ain s h azardous substance s in at

26572 as detailed in t h e declaration table b elow.

材料成分声明

Hazardous Substance s

(Cr VI)

(PBDE)

Assembly (PCA)

Cable/wire/connector

Mechanical Components

this part is above th e l imit requirement of GB/T26572.

Lead

lead

Lead

lead

Lead

Cadmium

Lead

Issue B

Material Declaration

In accordance with the requirements of the Chinese regulatory requirement on the Management Methods for the Restriction of the U se of Hazardous Substances in Electric al and Electronic Product s Order N o. 32 (also known as ‘China RoHS2’) and SJ/T 11364 Marking for the R estrict ed Use of Hazard ous Subst ance s in Ele ctronic an d Elect rical Products:

Product Product Label Meaning

least one of the hom ogeneous materials used

D39754000 TIC Profibus Module D39755000 Scientific Profibus Module

Materials Content Declaration

which are above the limit requirement in GB/T

These parts can safe ly b e used for the

environmental protection use per iod as

indicated.

有害物质

部件名称

Part name

印刷电路组件 (PCA)

Printed Circuit

电缆/电线/连接器

机械部件

铅

Lead

(Pb)

汞

Mercury

(Hg)

Cadmium

X O X

X O

镉

(Cd)

O O O O

六价铬

Hexavalent

Chromium

多溴联苯

Polybrominated biphenyls (PBB)

O O O

多溴二苯醚

Polybrominated diphenyl ethers

O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。 O: Indicates that the hazardous substance contained in all of the homog eneous materials for this part is below the limit requirement in GB/T 26572. X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。 X: Indicates that the hazardou s substance cont ained in at least one of th e homogeneou s materials use d for

NOTE: These products are EU RoHS compliant, the following Exemptions apply:

6(b)

as an alloying element in aluminium containing up to 0.4% by weight 6(c) Copper alloy containing up to 4% 7(a)

in in high melting temperature type solder (i.e. lead based alloys containing 85% by or more)

7(b)

in solders for servers, storage and storage array systems, network infrastructure equipment for switching, signalling,

by weight

transmission, and network management for telecommunications

7(c) I Electrical and electronic components containing

in a glass or ceramic other than dielectric ceramic in capacitors, e.g.

piezoelectronic devices, or in a glass or ceramic matrix compound

7(c) II

in dielectric ceramic in capacitors for a rated voltage of 125 V AC or 250 V DC or higher 8(b) 15

and its compounds in electrical contacts

in solders to complete a viable electrical connection between semiconductor die and carrier within integrated circuit flip

chip packages

in cermet-based trimmer potentiometer elements

This page has been intentionally left blank.

D397-54-880 Issue B

Section Page

1 Introduction ....................................................................................... 1

1.1 Scope and definitions ................................................................................................... 1

1.2 Product description ...................................................................................................... 2

2 Technical data .................................................................................... 3

2.1 Electrical data ............................................................................................................ 3

2.2 Operating and storage data ............................................................................................ 4

2.3 Mechanical data .......................................................................................................... 4

2.4 Connections ............................................................................................................... 4

2.4.1 Profibus connector ...................................................................................................... 4

2.4.2 D.C. Power connector ................................................................................................... 5

2.4.3 RS232 Connector (TIC Version only) .................................................................................. 5

2.4.4 DX/nEXT/nXDS Pump Connector (Scientific version only) ......................................................... 6

2.4.5 Front panel USB connector ............................................................................................. 7

Contents

3 Installation ........................................................................................ 9

3.1 Unpack and inspect ...................................................................................................... 9

3.2 Fitting the Module ....................................................................................................... 9

3.2.1 Rack mounting .......................................................................................................... 10

3.2.2 Panel mounting ......................................................................................................... 11

3.2.3 DIN rail mounting .......................................................................................................11

3.3 Electrical connections ..................................................................................................12

3.3.1 TIC Profibus module rear connections ............................................................................... 12

3.3.2 Scientific Profibus module rear connections .......................................................................12

3.4 Bus termination .........................................................................................................12

4 Operation ........................................................................................ 13

4.1 Profibus system information ..........................................................................................13

4.2 Start up sequence ...................................................................................................... 13

4.2.1 Simple set up instructions for the TIC version .....................................................................14

4.2.2 Simple set up instructions for the Scientific version ..............................................................14

4.3 Front panel display .....................................................................................................15

4.4 Address set-up ........................................................................................................... 16

4.5 Baud-rate ................................................................................................................18

4.6 Software format ........................................................................................................18

4.6.1 Parameterisation ........................................................................................................18

4.6.2 Configuration ............................................................................................................19

4.6.3 Configuration failure ...................................................................................................19

4.6.4 Parameterisation failure ............................................................................................... 19

4.6.5 Diagnostics description ................................................................................................ 20

4.7 Details of DX/nEXT/nXDS pump software modules ................................................................20

4.7.1 Software module 802 - nXDS Pump Control ......................................................................... 21

4.7.2 Software module 803 - nXDS Pump Speed Demand ................................................................ 21

4.7.3 Software module 808 - nXDS Pump Temperatures .................................................................22

4.7.4 Software module 809 - nXDS Pump Power ..........................................................................22

4.7.5 Software module 810 - nXDS Pump Run Time ......................................................................22

4.7.6 Software module 811 - nXDS Pump Cycles .......................................................................... 23

4.7.7 Software module 813 - nXDS Drive Run Time ....................................................................... 23

4.7.8 Software module 814 - nXDS Tip Seal Run Time ...................................................................23

4.7.9 Software module 815 - nXDS Bearing Run Time ....................................................................24

4.7.10 Software module 852 - DX/nEXT Pump Control ....................................................................24

gea/042/01/11

D397-54-880 Issue B

Contents

4.7.11 Software module 853 - DX/nEXT Pump Set-up .....................................................................25

4.7.12 Software module 859 - DX/nEXT Pump Temperatures ............................................................26

4.7.13 Software module 860 - DX/nEXT Pump Power ..................................................................... 26

4.7.14 Software module 864 - nEXT85 Pump Vent Option 2 .............................................................. 26

4.7.15 Software module 865 - nEXT85 Only Pump Temperatures .......................................................27

4.7.16 Software module 869 - DX/nEXT Pump Speed Demand ...........................................................27

4.7.17 Software module 875 - DX/nEXT Vent Valve close ................................................................ 27

4.7.18 Software module 880 - nEXT Service Set-up ........................................................................ 28

4.7.19 Software module 881 - nEXT Service Status ........................................................................28

4.7.20 Software module 882 - nEXT Controller Run Time ................................................................ 29

4.7.21 Software module 883 - nEXT Pump Run Time ......................................................................29

4.7.22 Software module 884 - nEXT Pump Cycles .......................................................................... 29

4.7.23 Software module 885 - nEXT Bearing Run Time .................................................................... 30

4.7.24 Software module 886 - nEXT Oil Cartridge Run Time .............................................................30

4.7.25 Software module 902 - Scientific Profibus module Software Version ........................................... 30

4.8 Details of TIC Software modules ..................................................................................... 31

4.8.1 Front panel lock ......................................................................................................... 33

4.8.2 Software module 853 - DX/nEXT Pump Set-up .....................................................................33

4.8.3 Software module 859 - DX/nEXT Pump Temperatures ............................................................34

4.8.4 Software module 860 - DX/nEXT Pump Power ..................................................................... 34

4.8.5 Software module 864 - nEXT85 Pump Vent Option 2 .............................................................. 35

4.8.6 Software module 865 - nEXT85 Only Pump Temperatures ....................................................... 35

4.8.7 Software module 869 - DX/nEXT Pump Speed Set-up .............................................................35

4.8.8 Software module 875 - DX/nEXT Vent Valve close ................................................................ 36

4.8.9 Software module 880 - nEXT Service Set-up ........................................................................ 36

4.8.10 Software module 881 - nEXT Service Status ........................................................................37

4.8.11 Software module 882 - nEXT Controller Run Time ................................................................ 37

4.8.12 Software module 883 - nEXT Pump Run Time ......................................................................38

4.8.13 Software module 884 - nEXT Pump Cycles .......................................................................... 38

4.8.14 Software module 885 - nEXT Bearing Run Time .................................................................... 38

4.8.15 Software module 886 - nEXT Oil Cartridge Run Time .............................................................39

4.8.16 Software module 803 - nXDS Pump Speed Demand ................................................................ 39

4.8.17 Software module 808 - nXDS Pump Temperatures ................................................................. 39

4.8.18 Software module 809 - nXDS Pump Power ..........................................................................40

4.8.19 Software module 810 - nXDS Pump Run Time ......................................................................40

4.8.20 Software module 811 - nXDS Pump Cycles ..........................................................................40

4.8.21 Software module 813 - nXDS Drive Run Time ....................................................................... 40

4.8.22 Software module 814 - nXDS Tip Seal Run Time ...................................................................41

4.8.23 Software module 815 - nXDS Bearing Run Time ....................................................................41

4.8.24 Software module 902 - TIC Software Version ....................................................................... 41

4.8.25 Software module 904 - Turbo Pump control ........................................................................ 42

4.8.26 Software module 905 - Turbo Pump Speed .........................................................................43

4.8.27 Software module 906 - Turbo Pump Power .........................................................................43

4.8.28 Software module 907 - Turbo Normal ...............................................................................44

4.8.29 Software module 908 - Turbo Standby .............................................................................. 44

4.8.30 Software module 909 - Turbo Cycle Time ...........................................................................44

4.8.31 Software module 910 - Backing pump control ......................................................................45

4.8.32 Software module 911 - Backing pump speed .......................................................................45

4.8.33 Software module 912 - Backing pump power .......................................................................46

4.8.34 Linking gauges and pumps .............................................................................................46

4.8.35 Software module 913 - Gauge 1 ......................................................................................47

4.8.36 Software module 914 - Gauge 2 ......................................................................................48

4.8.37 Software module 915 - Gauge 3 ......................................................................................48

4.8.38 Linking Relay set point outputs ....................................................................................... 48

4.8.39 Software module 916 - Relay 1 .......................................................................................49

4.8.40 Software module 917 - Relay 2 .......................................................................................49

4.8.41 Software module 918 - Relay 3 .......................................................................................49

4.8.42 Software module 919 - TIC Power supply temperature ........................................................... 50

4.8.43 Software module 920 - TIC internal temperature ................................................................. 50

4.8.44 Software module 921 - Analogue output ............................................................................51

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

4.8.45 Software module 922 - TIC Vent valve ..............................................................................51

4.8.46 Software module 923 - Heater band .................................................................................52

4.8.47 Software module 924 - Air Cooler (Fan) .............................................................................52

4.8.48 Software module 933 - System ....................................................................................... 53

4.8.49 Software module 934 - Gauge 4 ......................................................................................53

4.8.50 Software module 935 - Gauge 5 ......................................................................................54

4.8.51 Software module 936 - Gauge 6 ......................................................................................55

4.8.52 Software module 937 - Relay 4 .......................................................................................55

4.8.53 Software module 938 - Relay 5 .......................................................................................55

4.8.54 Software module 939 - Relay 6 .......................................................................................55

4.9 Response time calculations & Measurements ...................................................................... 55

5 Maintenance ..................................................................................... 57

5.1 Fault finding .............................................................................................................57

5.2 Factory defaults ......................................................................................................... 58

5.3 Fuse replacement (Scientific version only) .........................................................................63

6 Storage and Disposal ........................................................................... 65

6.1 Storage ...................................................................................................................65

6.2 Disposal ................................................................................................................... 65

7 Spares and Accessories ........................................................................ 67

Contents

7.1 Introduction .............................................................................................................67

7.2 Spares ..................................................................................................................... 67

7.3 Accessories ...............................................................................................................67

Appendix A1 TIC Full Pump States .................................................................... 69

Appendix A2 Alert ID .................................................................................... 70

Appendix A3 Priority .................................................................................... 71

Appendix A4 Command List ............................................................................ 72

Appendix A5 Active Gauge States ..................................................................... 73

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for 9-way sub-miniature ‘D’ type socket ......................................................... 4

2 Pin connections for the 2-way Power Connector ................................................................... 5

3 Pin connections for 9-way sub-miniature ‘D’ type plug ........................................................... 6

4 Pin connections for 15-way sub-miniature ‘D’ type socket ....................................................... 7

5 Dimensions of the Profibus module (mm) ............................................................................ 9

6 Rack mounting the Module ............................................................................................10

7 Panel mounting the Module ...........................................................................................11

8 DIN rail mounting the Module ......................................................................................... 11

9 TIC Profibus module rear connections ............................................................................... 12

10 Scientific Profibus module rear connections .......................................................................12

11 Profibus front panel display ...........................................................................................15

D397-54-880 Issue B

Contents

Tables

Table Page

1 Electrical data ............................................................................................................ 3

2 Operating and storage data ............................................................................................ 4

3 Mechanical data .......................................................................................................... 4

4 Profibus connector ...................................................................................................... 4

5 Pin connections for 9-way sub-miniature ‘D’ type socket ......................................................... 5

6 D.C. power connector ................................................................................................... 5

7 RS232 connector (TIC version only) ................................................................................... 5

8 Pin connections for 9-way sub-miniature ‘D’ type plug ........................................................... 6

9 DX/nEXT/nXDS pump connector (Scientific version only) ......................................................... 6

10 Pin connections for 15-way sub-miniature ‘D’ type socket ....................................................... 7

11 Front panel USB connector ............................................................................................. 7

12 Component checklist .................................................................................................... 9

13 Front panel symbols and their functions ............................................................................ 15

14 Address switch settings ................................................................................................16

15 DX/nEXT/nXDS pump module summary .............................................................................20

16 DX/nEXT status flags ...................................................................................................25

17 Converting the value to binary .......................................................................................28

18 TIC Controller Module summary ......................................................................................31

19 Converting the value to binary .......................................................................................37

20 Fault finding guide ......................................................................................................57

21 Profibus Module default set-up values (Scientific version) ....................................................... 58

22 Profibus Module default set-up values (TIC version) ..............................................................58

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards Turbo Instrument Controller (TIC) Profibus Module and the Edwards Scientific Profibus Module. You must use the Controller as specified in this manual.

Read this manual before you install and operate your Controller. Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

Introduction

Throughout this manual, page, figure or title numbers are sequential.

The following labels appear on the Controller:

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

The units used throughout this manual conform to the SI international system of units of measurement.

D397-54-880 Issue B

WARNING

Introduction

1.2 Product description

Improper use of the equipment may impair the protection provided and could cause damage to it.

The equipment is used to remotely control other equipment that could be hazardous if used inappropriately. The responsibility for the safe operation and maintenance of the equipment being controlled is with the user.

The data received from this unit should not be used for safety purposes.

There are two variants of the Profibus Module, both of which are provided with a standard Profibus connection, DC power input connection and connection to the Edwards equipment. The TIC Profibus Module is provided with a short serial cable to connect the module to the TIC serial comms port. The Scientific Profibus Module is provided with a 15 way connector. The 15 way flying lead or extension cable attached to the DX/nEXT/nXDS pump can be directly connected for both power and control.

This manual explains how to control and monitor the TIC and Scientific modules with a Profibus system. Please refer to the following manuals for operation of TIC controllers and DX/nEXT/nXDS pumps:

D397-01-880 TIC Instrument Controller - 6 Gauge

D397-12-880 Turbo Controller

D397-21-880 Instrument Controller

D397-22-880 Turbo Instrument controller

D397-30-880 TIC serial comms manual

B722-40-880 DX Pumps

B800-00-880 nEXT Pumps

B8G0-00-880 nEXT85 Pump

A735-01-880 nXDS Scroll Pump

A735-01-860 nXDS Serial Comms Interface

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

WARNING

2Technical data

2.1 Electrical data

Table 1 - Electrical data

Power connector type 2 Way cable-mount Terminal Block (supplied)

Suitable parts include: Phoenix MSTB 2.5/2-ST-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2; IMO 21.950/2

Electrical supply TIC Profibus Module Scientific Profibus Module for EXT75DX, EXT255DX, nEXT85, 240, 300, 400 *

Power consumption 5W maximum

Fuse TIC Profibus Module Scientific Profibus Module

9 V d.c. min to 52 V d.c. max

21.6 V d.c. min to 25.2 V d.c. max

Switch on surge 500 mA max.

Note: Scientific Profibus Modules also supply power to

the pump. Additional supply requirement: 6 A for EXT75DX, 10 A for EXT255DX and nEXT. Refer to manuals for other DX/nEXT Turbo Pumps.*

No internal fuse Fitted with 10 A internal fuse. Suitable fuses available from Edwards (Part No. D39751830).

Technical data

* nXDS does not require an electrical supply on the Profibus Module.

(Scientific version only) Incorporate a suitable isolation device in the electrical supply. Locate the switch in an easily accessible position and mark it as the disconnecting device for the DX/nEXT pump. If you do not, you will not be able to switch off the DX/nEXT pump in an emergency.

Do not exceed the maximum supply voltage. Excessive supply voltage will cause permanent damage to the control electronics and may result in a mechanical hazard in some failure conditions.

Profibus cable Should be screened and comply with EN50170

RS232 cable (TIC version only) 25 m max. Screening not required.

DX/nEXT/nXDS pump cable (Scientific pump version only)

Use (1 m) cable supplied with DX/nEXT pump only or Edwards DX/nEXT/nXDS pump extension cables.

D397-54-880 Issue B

Technical data

2.2 Operating and storage data

Table 2 - Operating and storage data

Ambient operating temperature range 0 °C to 40 °C

Ambient storage temperature range -30 °C to 70 °C

Maximum ambient operating humidity Max 90% RH non condensing

Maximum operating altitude 2000 m max

IP rating IP30 - indoor use only

2.3 Mechanical data

Table 3 - Mechanical data

Weight 0.28 kg

Dimensions See Section 3.2

2.4 Connections

2.4.1 Profibus connector

Table 4 - Profibus connector

Connector type 9-way sub-miniature ‘D’ type socket (refer to Figure 1)

Profibus Data signals Electrically compliant with RS485 specification.

Isolated from chassis.

Profibus Power Supply 10 ma supply (protected) for external terminator

resistors if required.

Chassis For Profibus cable screen connection

Repeater control sign Digital signal, nominally 0-5 V but with series 340 ohm

resistor. High = module transmitting. Low = Receiving or Idle.

Figure 1 - Pin connections for 9-way sub-miniature ‘D’ type socket

Edwards and the Edwards logo are trademarks of Edwards Limited.

Table 5 - Pin connections for 9-way sub-miniature ‘D’ type socket

Pin Allocation

1 Chassis (box)

2 Not connected

3Profibus Data + (B)

4 Control Signal for Repeater

5 Profibus Data reference (Isolated)

6 Profibus 5 V output (Isolated)

7 Not connected

8 Profibus Data - (A)

9 Not connected

Shell Chassis (box)

2.4.2 D.C. Power connector

D397-54-880 Issue B

Technical data

Table 6 - D.C. power connector

Connector type 2 Way Receptacle. Mating part is cable-mount Terminal

Block (supplied). Suitable parts include: Phoenix MSTBV 2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2; IMO 21.950/2 (Refer to Figure 2).

Requirements See Section 2.1

Figure 2 - Pin connections for the 2-way Power Connector

2.4.3 RS232 Connector (TIC Version only)

Table 7 - RS232 connector (TIC version only)

Connector type 9-way sub-miniature ’D’ type Plug (refer to Figure 3)

For connection to serial comms port of Turbo Instrument Controller only.

RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity

D397-54-880 Issue B

CAUTION

Technical data

Figure 3 - Pin connections for 9-way sub-miniature ‘D’ type plug

Table 8 - Pin connections for 9-way sub-miniature ‘D’ type plug

Pin Allocation

1 Not connected

2RS232 receive

3RS232 transmit

4 Not connected

5 RS232 common

6 Not connected

7 Not connected

8 Not connected

9 Not connected

Shell Chassis (box)

2.4.4 DX/nEXT/nXDS Pump Connector (Scientific version only)

Table 9 - DX/nEXT/nXDS pump connector (Scientific version only)

Connector type 15-way sub-miniature ‘D’ type Socket (refer to Figure 4)

Cable type Connection must be either direct to the DX/nEXT pump

flying lead or an Edwards DX/nEXT/nXDS pump extension cable. Refer to the specification in the DX pump manual B722-40-880, nEXT pump manual B800-00880, nEXT85 pump manual B8G0-00-880 and nXDS pump manual A735-01-880 for further information.

Power connections Refer to caution below

When connecting the DX/nEXT/nXDS pump to the power supply, ensure that all 3 pins for the 24 V connection and all 3 pins for the 0 V connection on your connector mating half are connected to the power supply.

RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity.

Edwards and the Edwards logo are trademarks of Edwards Limited.

Figure 4 - Pin connections for 15-way sub-miniature ‘D’ type socket

Table 10 - Pin connections for 15-way sub-miniature ‘D’ type socket

Pin Allocation

1+24 V d.c. power output (Connect all three 24 V pins)

2 Not connected

3 Not connected

4RS232 Transmit

5 Serial enable link (Resistor to 0 V)

6+24 V d.c. power output

7RS232 Receive

80 V power (Connect all three 0 V pins)

9+24 V d.c. power output (Connect all three 24 V pins)

10 Chassis (box)

11 +24 V d.c. power output (Connect all three 24 V pins)

12 Not connected

13 0 V power (Connect all three 0 V pins)

14 0 V power (Connect all three 0 V pins)

15 Not connected

Shell Chassis (box)

D397-54-880 Issue B

Technical data

2.4.5 Front panel USB connector

Table 11 - Front panel USB connector

Connector type USB Micro-B socket

Function Software upgrade by Edwards service personnel only

D397-54-880 Issue B

This page has been intentionally left blank.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

WARNING



3 Installation

3.1 Unpack and inspect

Remove all of the packaging material and check the Module. If the Module is damaged, follow the Edwards return of equipment procedures that are laid out in the back of this manual. Do not use the Module if it is damaged.

Check that your package contains the items that are listed in Table 12. If any of these items are missing, notify your supplier in writing within three days. If the Module is not to be used immediately, store the Module in suitable conditions as described in Section 6.1.

Table 12 - Component checklist

Installation

Quantity Description Check ( )

1Module

1 Quick Guide and Health and Safety Information

1 Profibus Module CD (includes main manual, GSD files)

1 DC Power Connector

2 DIN Rail clips

2 Mounting screws

1 Serial cable (TIC version only)

1 Spare Fuse (Scientific version only)

4Rubber feet

3.2 Fitting the Module

If access to the DC power connector is restricted an additional isolation device should be provided which will be easily accessible by an operator.

The Module can be fitted in a rack or DIN-rail mounted. If either of these methods are not used, the module should be laid with one of it's largest faces down, to ensure stability. Figure 5 shows the dimensions of the Profibus module.

Figure 5 - Dimensions of the Profibus module (mm)

D397-54-880 Issue B

CAUTION

WARNING

Installation

Ensure that all electrical wiring is safely secured so that people cannot trip on them.

Sufficient space must be provided at the rear of the unit for the cables. For this reason it is suggested that the customer uses a straight Profibus connection. If a right-angled connection is to be used space will be required above the height on the module.

Do not "Hot-swap" the DX/nEXT pump connection. Power must be removed before connecting or disconnecting a turbo pump.

The unit is IP30 rated. Please ensure that the unit is not installed where fluids can enter into the Controller.

3.2.1 Rack mounting

For Rack mounting the unit should fit in a 6HP wide, 3U High space using the 2-off M2.5 screws provided, as shown in Figure 6.

Figure 6 - Rack mounting the Module

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

3.2.2 Panel mounting

For panel mounting cut the aperture in the panel using the dimensions shown in Figure 7. The module can be fixed into the panel with the 2-off M2.5 screws.

Figure 7 - Panel mounting the Module

Installation

3.2.3 DIN rail mounting

For DIN rail mounting the 2 clips should be attached to the module using 2-off M3 screws provided (one in the centre of each clip), as shown in Figure 8. The clips should then be roughly aligned with the box sides. The clips can then be fitted to a suitable DIN-rail, as shown in Figure 8.

It is recommended to use end stops on a DIN rail system.

Figure 8 - DIN rail mounting the Module

D397-54-880 Issue B

Installation

3.3 Electrical connections

Fit the electrical connections as specified in Section 2.

3.3.1 TIC Profibus module rear connections

Figure 9 - TIC Profibus module rear connections

3.3.2 Scientific Profibus module rear connections

Figure 10 - Scientific Profibus module rear connections

3.4 Bus termination

Bus-termination is not supplied with the module, but must be used as for a normal Profibus DP system. Bus termination must be used at both ends of the Profibus trunk and not anywhere else. If the module is placed at one end of the trunk a connector containing the standard termination resistors should be used. The appropriate 5 V and 0 V signals are supplied on the standard pins for this purpose.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

4 Operation

4.1 Profibus system information

The Edwards Profibus Modules are for connection to a Profibus DP network and operate as V0 slaves only. The required performance is described in standard EN50170.

The Profibus master requires a GSD file for each slave and these are provided on the CD included with the unit. The TIC and Scientific versions require different GSD files so please ensure the relevant file (only) is installed. The ''ident'' numbers are unique for each type, and are registered with the Profibus association. The numbers are:

TIC 0D25 (GSD file for TIC version) DX 0D26 (GSD file for Scientific version)

Note: If the wrong GSD file is selected it will not operate the module. The GSD files must not be altered.

4.2 Start up sequence

The diagram below provides an overview of how the TIC Profibus module and the Scientific Profibus module fit within a Profibus Fieldbus system.

Operation

D397-54-880 Issue B

Operation

4.2.1 Simple set up instructions for the TIC version

1. Make all the connections to the TIC as appropriate to the system needs and as defined in the TIC instruction manual.

2. Ensure the TIC protocol is set to ’RS232’ (not RS485) and the ’comms address’ is set to ’00’ which is the TIC’s factory default. This can be done from the TIC’s parameters/units menu.

3. Connect the short serial cable provided between the TIC and Profibus module.

4. Connect the Profibus cable (provided by customer) to the Profibus connection.

5. Set address switches.

6. Load the GSD file into the Profibus system configurator (provided by customer).

7. Select module 904 to provide on and off control of a turbo pump connected to the TIC and select modules 913915 to provide gauge control.

Note: The TIC controller is provided with factory set defaults, which are suitable for basic operation of the

controller.

8. Connect the 24V power supply to the Profibus module.

9. Connect the mains supply to the TIC, and turn the TIC on.

10. The TIC controller is available for basic operation within a Profibus Fieldbus system.

4.2.2 Simple set up instructions for the Scientific version

1. Connect the 15 way flying lead or extension cable from the DX/nEXT/nXDS pump to the Profibus module.

2. Connect the Profibus cable (provided by customer) to the Profibus connection.

3. Set address switches.

4. Load the GSD file into the Profibus system configurator (provided by customer).

5. Select module 852 to provide on and off control.

Note: The DX/nEXT/nXDS pump is provided with factory set defaults, which are suitable for basic operation of

the pump.

6. Connect the 24V power supply to the Profibus module.

7. The DX/nEXT/nXDS pump is available for basic operation within a Profibus Fieldbus system.

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4.3 Front panel display

Figure 11 - Profibus front panel display

D397-54-880 Issue B

Operation

Table 13 - Front panel symbols and their functions

Symbol Name Function

Data exchange Module is in data exchange as defined by the Profibus standard.

Off-line Module is not in data exchange as defined by the Profibus

standard.

Error ON at the same time as Offline LED = Configuration or

parameterisation error. Flashing at 1 Hz = Invalid address selected.

Power Internal 5 V supply is operating.

Upper address

switch

Lower address

switch

Sets value of upper nibble of address (Hexadecimal).

Sets value of lower nibble of address (Hexadecimal).

D397-54-880 Issue B

Operation

4.4 Address set-up

The module address can be set from 1 to 125 using the two hexadecimal rotary switches on the front panel. The lower switch defines the lower half of the address byte (nibble) and the upper switch defines the upper half of the address byte. Each node on a Profibus network must have a unique address. The address switches will only be read by the unit at power-up. Any change of address setting after power-up will be ignored until next power-up.

The following table may assist.

Table 14 - Address switch settings

Upper switch

setting

Address in

Decimal

000633F

1016440

2026541

3036642

4046743

5056844

6066945

7077046

8087147

9097248

10 0 A 73 4 9

11 0 B 74 4 A

12 0 C 75 4 B

13 0 D 76 4 C

14 0 E 77 4 D

15 0 F 78 4 E

16 1 0 79 4 F

17 1 1 80 5 0

18 1 2 81 5 1

19 1 3 82 5 2

20 1 4 83 5 3

21 1 5 84 5 4

22 1 6 85 5 5

23 1 7 86 5 6

24 1 8 87 5 7

25 1 9 88 5 8

26 1 A 89 5 9

27 1 B 90 5 A

28 1 C 91 5 B

29 1 D 92 5 C

Lower switch

setting

Address in

Decimal

Upper switch

setting

Lower switch

setting

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-54-880 Issue B

Operation

Upper switch

setting

Address in

Decimal

30 1 E 93 5 D

31 1 F 94 5 E

32 2 0 95 5 F

33 2 1 96 6 0

34 2 2 97 6 1

35 2 3 98 6 2

36 2 4 99 6 3

37 2 5 100 6 4

38 2 6 101 6 5

39 2 7 102 6 6

40 2 8 103 6 7

41 2 9 104 6 8

42 2 A 105 6 9

43 2 B 106 6 A

44 2 C 107 6 B

45 2 D 108 6 C

46 2 E 109 6 D

47 2 F 110 6 E

48 3 0 111 6 F

49 3 1 112 7 0

50 3 2 113 7 1

51 3 3 114 7 2

52 3 4 115 7 3

53 3 5 116 7 4

54 3 6 117 7 5

55 3 7 118 7 6

56 3 8 119 7 7

57 3 9 120 7 8

58 3 A 121 7 9

59 3 B 122 7 A

60 3 C 123 7 B

61 3 D 124 7 C

62 3 E 125 7 D

Lower switch

setting

Upper switch

setting

Address in

Decimal

Lower switch

setting

Note: If the address is set to a value greater than 125 (decimal) or 0 the RED error LED will flash at around 1 Hz

and the module will not go on-line. If this occurs either, change the address and cycle the power or remove power and change the address.

+ 57 hidden pages

Edwards D-397-54-000, D-397-55-000 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

1Introduction

1.1 Scope and definitions

1.2 Product description

2Technical data

2.1 Electrical data

2.2 Operating and storage data

2.3 Mechanical data

2.4 Connections

2.4.1 Profibus connector

2.4.2 D.C. Power connector

2.4.3 RS232 Connector (TIC Version only)

2.4.4 DX/nEXT/nXDS Pump Connector (Scientific version only)

2.4.5 Front panel USB connector

3 Installation

3.1 Unpack and inspect

3.2 Fitting the Module

3.2.1 Rack mounting

3.2.2 Panel mounting

3.2.3 DIN rail mounting

3.3 Electrical connections

3.3.1 TIC Profibus module rear connections

3.3.2 Scientific Profibus module rear connections

3.4 Bus termination

4 Operation

4.1 Profibus system information

4.2 Start up sequence

4.2.1 Simple set up instructions for the TIC version

4.2.2 Simple set up instructions for the Scientific version

4.3 Front panel display

4.4 Address set-up