Edwards D397-52-000 Instruction Manual

Instruction Manual

Drypump Profibus Module

D397-52-880

Issue D

Description

Drypump Profibus Module D397-52-000

Item

Number

Original Instructions

Description

Item

Number



Declaration of Conformity

We, Edwards Limited,

Crawley Business Quarter,
Manor Royal,
Crawley,
West Sussex, RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU
authorised to assemble the technical file, that the product(s)

Drypump Profibus Module D397-52-000
to which this declaration relates is in conformity with the followin g standard(s) or

other normative document(s)
EN61326-1:2013 Electrical equipment for measurement, control and

(Class B Emissions, laboratory Use. EMC requirements. General requirements
Industrial Immunity)

and fulfils all the relevant provisions of
2014/30/EU Electromagnetic Compatibility (EMC) Directive

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

16.07.2015, Eastbourne

Larry Marini, Senior Technical Manager Date and Place

This product has been manufactured under a quality management system certified to ISO 9001:2008

P200-02-820 Issue C

P200-10-085
Issue A

Material Declaration



In accordance with the requirements of the Chinese regulatory requirement on the Ma nagement Methods for the
Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as
‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical
Products:

Product Product Label Meaning

This product contains hazardous substances in at

least one of the homogeneous materials used

which are above the limit requirement in GB/T

D39752000 Drypump Profibus Module

部件名称

Part name

印刷电路组件 (PCA)

Printed Circuit
Assembly (PCA)

电缆/电线/连接器

Cable/wire/connector

机械部件

Mechanical Components

铅

Lead

(Pb)

Mercury

(Hg)

X O X

X O

X O

材料成分声明

Materials Content Declaration

Hazardous Substances

汞

镉

Cadmium

(Cd)

O O O O

O O O O

26572 as detailed in the declaration table below.

These parts can safely be used for the

environmental protection use period as

indicated.

有害物质

六价铬

Hexavalent

Chromium

(Cr VI)

多溴联苯

Polybrominated
biphenyls (PBB)

多溴二苯醚

Polybrominated
diphenyl ethers

(PBDE)

O O O

O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is
below the limit requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for
this part is above the limit requirement of GB/T26572.

NOTE:TheseproductsareEURoHScompliant,thefollowingExemptionsapply:

6(b)Leadasanalloyingelementinaluminiumcontainingupto0.4%byweight
6(c)Copperalloycontainingupto4%leadbyweight
7(a)Leadininhighmeltingtemperaturetypesolder(i.e.leadbasedalloyscontaining85%byormore)
7(b) Leadin solders for servers, storage andstorage array systems, network infrastructureequipmentfor switching, signalling,

transmission,andnetworkmanagementfortelecommunications

7(c)I Electrical andelectronic componentscontaining leadina glassor ceramic otherthandielectric ceramicin capacitors, e.g.

piezoelectronicdevices,orina

glassorceramicmatrixcompound
7(c)IILeadindielectricceramicincapacitorsforaratedvoltageof125VACor250VDCorhigher
8(b)Cadmiumanditscompoundsinelectricalcontacts
15Leadinsolderstocompleteaviableelectricalconnectionbetween semiconductordieandcarrierwithinintegratedcircuitflip

chippackages

34Leadincermet‐basedtrimmerpotentiometerelements

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D397-52-880 Issue D

Contents

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ...................................................................................................1

1.2 Outline description ...................................................................................................... 2

2 Technical data ....................................................................................3

2.1 Mechanical data .......................................................................................................... 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Electrical data ............................................................................................................ 3

2.3.1 D.C. Power connector ................................................................................................... 3

2.3.2 Profibus connector ...................................................................................................... 4

2.3.3 RS232 Connector ......................................................................................................... 5

2.3.4 Front panel USB Connector ............................................................................................. 5

3 Installation ............................................... ................................... .......6

3.1 Unpack and inspect ...................................................................................................... 6

3.2 Fitting the module .......................................................................................................6

3.2.1 Rack mounting ........................................................................................................... 7

3.2.2 Panel mounting .......................................................................................................... 7

3.2.3 DIN rail mounting ........................................................................................................ 7

3.3 Electrical connections ................................................................................................... 8

3.3.1 Connection to a PDT Port only ......................................................................................... 9

3.3.2 Connection to a PDT Port and a LON Port ........................................................................... 9

3.4 Profibus network connection .......................................................................................... 9

Contents

4 Operation ........................................................................................ 10

4.1 Profibus system information ..........................................................................................10

4.2 Quick start set up instructions ........................................................................................10

4.3 Front panel display .....................................................................................................10

4.4 Address set-up ...........................................................................................................11

4.5 Baud-rate ................................................................................................................13

4.6 Software format ........................................................................................................13

4.6.1 Parameterisation ........................................................................................................14

4.6.2 Configuration ............................................................................................................14

4.6.3 Diagnostics description ................................................................................................15

4.6.4 Data exchange values ..................................................................................................15

4.7 Software modules .......................................................................................................16

4.7.1 Module 990 - Pump Family ............................................................................................17

4.7.2 Module 991 - Pump Serial Number ...................................................................................17

4.7.3 Module 110 - Remote/Local state ....................................................................................18

4.7.4 Module 992 - Alert Status ..............................................................................................18

4.7.5 Module 11 - Pump Control .............................................................................................19

4.7.6 Module 14 - DP Run Hours .............................................................................................19

4.7.7 Module 20 - DP Number of Starts .....................................................................................19

4.7.8 Module 21 - DP Time to Stop ..........................................................................................19

4.7.9 Module 3 - DP Current ..................................................................................................19

4.7.10 Module 4 - DP Power ...................................................................................................19

4.7.11 Module 184 - DP Speed Absolute .....................................................................................20

4.7.12 Module 994 - DP Speed Relative ......................................................................................20

4.7.13 Module 699 - DP Speed Demand ......................................................................................20

4.7.14 Module 55 - DP Body Temperature ...................................................................................20

4.7.15 Module 57 - DP End Cover Temperature ............................................................................20

gea/0029/09/16

4.7.16 Module 70 - DP Body Temperature 2 .................................................................................20

© Edwards Limited 2016. All rights reserved. Page i
Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-52-880 Issue D

Contents

4.7.17 Module 63 - Pump Internal Temperature ...........................................................................21

4.7.18 Module 12 - MB Override ...............................................................................................21

4.7.19 Module 7 - MB Current .................................................................................................21

4.7.20 Module 8 - MB Power ...................................................................................................21

4.7.21 Module 174 - MB Speed Absolute .....................................................................................21

4.7.22 Module 995 - MB Speed Relative ......................................................................................21

4.7.23 Module 698 - MB Speed Demand ......................................................................................22

4.7.24 Module 54 - MB Body Temperature ...................................................................................22

4.7.25 Module 62 - MB End Cover Temperature ............................................................................22

4.7.26 Module 812 - PB Override ..............................................................................................22

4.7.27 Module 817 - PB Run Hours ............................................................................................22

4.7.28 Module 818 - PB Number of Starts ...................................................................................23

4.7.29 Module 820 - PB Current ...............................................................................................23

4.7.30 Module 821 - PB Power .................................................................................................23

4.7.31 Module 823 - PB Speed Absolute .....................................................................................23

4.7.32 Module 996 - PB Speed Relative ......................................................................................23

4.7.33 Module 697 - PB Speed Demand ......................................................................................23

4.7.34 Module 813 - PB Body Temperature ..................................................................................23

4.7.35 Module 814 - PB En d Cover Temperatu re ...........................................................................24

4.7.36 Module 35 - Nitrogen Flow Rate ......................................................................................24

4.7.37 Module 68 - Active Utility Control ....................................................................................24

4.7.38 Module 39 - Exhaust Pressure .........................................................................................24

4.7.39 Module 56 - Exhaust Gas Temperature ..............................................................................24

4.7.40 Module 84 - Exhaust Pipe Temperature .............................................................................24

4.7.41 Module 52 - Water Flow Rate .........................................................................................25

4.7.42 Module 161 - Gate Valve ...............................................................................................25

4.7.43 Module 53 - Active Gauge .............................................................................................25

4.7.44 Module 993 - Profibus Software Version .............................................................................25

5 Maintenance ..................................................................................... 26

5.1 Fault finding .............................................................................................................26

6 Storage and disposal .............................. ..... ..... ..... ..... ......................... 27

6.1 Storage ...................................................................................................................27

6.2 Disposal ...................................................................................................................27

7 Spares and accessories ......................................................................... 28

7.1 Introduction .............................................................................................................28

7.2 Accessories ............................................................................................................... 2 8

Index ........................................................... ................................... 29

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for the 2-way power connector .................................................................... 3

2 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

3 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

4 Dimensions of the Profibus module (mm) ............................................................................6

5 Panel mounting the module (mm) .................................................................................... 7

6 DIN rail mounting the module ......................................................................................... 8

7 Profibus module rear connections .................................................................................... 9

8 Profibus front panel display ...........................................................................................10

Page ii © Edwards Limited 2016. All rights reserved.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-52-880 Issue D

Tables

Table Page

1 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

2 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

3 Component checklist .................................................................................................... 6

4 Drypump connections ................................................................................................... 8

5 Front panel symbols and their functions ............................................................................11

6 Address switch settings ................................................................................................11

7 Summary of software modules ........................................................................................16

8 Fault finding guide ......................................................................................................26

Contents

© Edwards Limited 2016. All rights reserved. Page iii
Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-52-880 Issue D

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Page iv © Edwards Limited 2016. All rights reserved.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-52-880 Issue D

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards Drypump Profibus Module.
You must use the Module as specified in this manual.

Read this manual before you install and operate the Module. Important safety information is highlighted as WARNING
and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to
people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated
equipment and process.

Introduction

Throughout this manual, page, figure or title numbers are sequential.
The following labels appear on the module:

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

© Edwards Limited 2016. All rights reserved. Page 1
Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-52-880 Issue D

WARNING

WARNING

WARNING

Introduction

1.2 Outline description

Edwards take no responsibility for damage or injury caused by improper use of the equipment.

This equipment provides remote control of an Edwards Drypump. You must refer to the safety
information in the Drypump instruction manual.

This unit should not be relied upon for safety related functions.

The Drypump Profibus Module p rovides a Profibus DP V0 slave interface for Edwards drypumps with a PDT (Pump
Display Terminal) port. This does not include older pumps with a PDM (Pump Display Module) port. The module
communicates with the pump using the RS232 interface. Commands received from the Profibus network are relayed
to the pump. Data from the pump is stored in the module and transmitted over the Profibus network when requested.
Most drypumps provide the DC power for the module. The front panel of the module has four L EDs which indicate the
status of the module and the Profibus network. he Profibus slave address is set using ro tary switches. The ba ck panel
of the module has a 9-way 'D' connector for the Profibus network, a 9-way 'D' connector for the RS232 link to the
drypump and a power connector.

Page 2 © Edwards Limited 2016. All rights reserved.

Edwards and the Edwards logo are trademarks of Edwards Limited.

2Technical data

WARNING

2.1 Mechanical data

Weight 0.28 kg
Dimensions 129 x 30.5 x 117 mm

Refer to Section 3.2 for installed dimensions and panel cut-out.

2.2 Operating and storage data

Ambient operating temperature 0 °C to 40 °C
Humidity Maximum 90% RH non-condensing
Maximum altitude 2000 m
IP rating IP30 - indoor use only
Ambient storage temperature -30°C to 70°C

D397-52-880 Issue D

Technical data

2.3 Electrical data

Do not exceed the maximum supply voltage. Excessive supply voltage will cause permanent
damage to the control electronics and may result in a mechanical hazard in some failure
conditions.

Electrical supply 9 V d.c. to 52 V d.c.
Power consumption 5 W maximum Switch on surge 500 mA maximum
Fuse No internal fuse

2.3.1 D.C. Power connector

Connector type 2 Way Receptacle. Mating part is cable-mount

Terminal Block. Suitable parts inclu de: Phoenix MSTB

2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2;
IMO 21.950/2 (Refer to Figure 1).

Figure 1 - Pin connections for the 2-way power connector

© Edwards Limited 2016. All rights reserved. Page 3
Edwards and the Edwards logo are trademarks of Edwards Limited.