Edwards D397-12-000, D397-11-000 User Manual

Instruction Manual

Turbo Controller

D397-12-880

Issue J Original

Description Item Number

TIC Turbo Controller 100 W D397-11-000 TIC Turbo Controller 200 W D397-12-000

Declaration of Conformity

We, Edwards Manor Royal, Crawley, West Sussex RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

TIC Instrument Controller D397-00-000 TIC Instrument Controller 6-Gauge D397-01-000 TIC Instrument Controller 6-Gauge Capacitance Manometer D397-02-000 TIC Turbo Controller 100W D397-11-000 TIC Turbo Controller 200W D397-12-000 TIC Turbo & Instrument Controller 100W D397-21-000 TIC Turbo & Instrument Controller 200W D397-22-000

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61010-1:2001 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory Use – Part 1: General Requirements. EN61326-1:2006 Electrical Equipment for Measurement Control and Laboratory (Industrial location, Use – EMC Requirements. Class B Emissions)

and fulfils all the relevant provisions of

2006/95/EC Low Voltage Directive. 2004/108/EC Electromagnetic Compatibility Directive.

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

11/06/2010, Eastbourne

Mr L Marini, Technical Manager Date and Place

This product has been manufactured under a quality system registered to ISO9001

P200-03-140 Issue C

D397-12-880 Issue J

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ................................................................................................... 1

1.2 Product description ...................................................................................................... 1

2 Technical data ....................................................................................3

2.1 Electrical data ............................................................................................................ 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Mechanical data .......................................................................................................... 3

2.4 Connections ............................................................................................................... 4

2.4.1 Turbo pump connector .................................................................................................. 4

2.4.2 Backing pump connector ............................................................................................... 5

2.4.3 Auxiliary terminals ...................................................................................................... 6

2.4.4 Logic interface ...........................................................................................................7

2.4.5 Serial communications .................................................................................................. 8

Contents

3 Installation ............................................... ................................... .......9

3.1 Unpack and inspect ...................................................................................................... 9

3.2 Fitting the controller .................................................................................................... 9

3.3 Controller electrical connections ....................................................................................12

3.3.1 Connecting the electrical supply .....................................................................................12

3.3.2 Additional earth bonding ..............................................................................................12

3.3.3 Connecting a turbo pump ..............................................................................................13

3.3.4 Connecting a backing pump ...........................................................................................13

3.3.5 Connecting a vent valve ...............................................................................................13

3.3.6 Connecting an air cooler ...............................................................................................13

3.3.7 Connecting the logic interface .......................................................................................13

3.3.8 Connecting the serial interface .......................................................................................15

4 Operation ........................................................................................ 17

4.1 Front panel description ................................................................................................17

4.2 Menu structure ..........................................................................................................18

4.3 Navigating the menu ...................................................................................................19

4.4 The view screen .........................................................................................................20

4.5 Turning pumps and relays on/off .....................................................................................21

4.6 Changing list items .....................................................................................................21

4.7 Changing numerical values ............................................................................................21

4.8 Turbo set up .............................................................................................................21

4.8.1 Introduction .............................................................................................................21

4.8.2 Default turbo set up options ..........................................................................................22

4.8.3 Additional set up options using a DX or nEXT pump ...............................................................23

4.9 Backing set up ...........................................................................................................25

4.10 Alarms ....................................................................................................................25

4.11 The main menu ..........................................................................................................26

4.12 Turbo status .............................................................................................................26

4.13 Backing status ...........................................................................................................27

4.14 Parameters/units .......................................................................................................28

4.15 Relay setpoint outputs .................................................................................................28

4.16 Service information .....................................................................................................29

4.17 Electrical supply failure ...............................................................................................29

gea/0075/05/10

D397-12-880 Issue J

Contents

5 Maintenance ..................................................................................... 31

5.1 Safety ..................................................................................................................... 31

5.2 Fault finding .............................................................................................................31

5.3 Cleaning the controller ................................................................................................31

5.4 Software updates .......................................................................................................32

5.5 Factory defaults .........................................................................................................32

6 Storage and disposal ............................................................ ..... ..... ..... 33

6.1 Storage ...................................................................................................................33

6.2 Disposal ...................................................................................................................33

7 Service, spares and accessories .............................................................. 35

7.1 Service ....................................................................................................................35

7.2 Spares .....................................................................................................................35

7.3 Accessories ...............................................................................................................35

Index ........................................................... ................................... 37

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for a 15-way sub-miniature ‘D’ type socket ..................................................... 4

2 Pin connections for a 15-way sub-miniature ‘D’ type socket ..................................................... 5

3 4-way screw terminal block ............................................................................................ 6

4 Pin connections for a 25-way sub-miniature ‘D’ type socket ..................................................... 7

5 Pin connections for a 9-way sub-miniature ‘D’ type socket ...................................................... 8

6 Bench mounted TIC dimensions (mm) ...............................................................................10

7 Front panel removal ....................................................................................................10

8 Rack mounting of a TIC ................................................................................................11

9 Panel cut out drawing ..................................................................................................11

10 Rear panel connections ................................................................................................12

11 IBM PC RS232 interface - 9-way ......................................................................................15

12 IBM PC RS232 interface - 25 way .....................................................................................16

13 RS485 TIC network ......................................................................................................16

14 Front panel display .....................................................................................................17

15 View screen shortcuts ..................................................................................................18

16 Menu structure ..........................................................................................................19

17 Pump status ..............................................................................................................20

18 Changing numerical values ............................................................................................21

19 Turbo set up screen ....................................................................................................22

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-12-880 Issue J

Tables

Table Page

1 Compatible equipment for the TIC range ............................................................................2

2 Turbo pump connector pin-out ........................................................................................ 4

3 Backing pump connector pin-out ...................................................................................... 5

4 Auxiliary connector pin-out ............................................................................................ 6

5 Logic interface connector pin-out .................................................................................... 7

6 Serial communications connector pin-out ........................................................................... 8

7 Checklist of components ................................................................................................ 9

8 Front panel symbols and their functions ............................................................................17

9 Default turbo setup options ...........................................................................................22

10 Error/diagnostic monitoring, pumps .................................................................................23

11 Turbo pump vent options ..............................................................................................23

12 DX,nEXT and nXDS pump set up options .............................................................................24

13 Error/diagnostic monitoring, DX, nEXT and nXDS pumps .........................................................24

14 Default Backing set up options .......................................................................................25

15 nXDS pump set up options .............................................................................................25

16 nEXT Service Screen ....................................................................................................26

17 nEXT Service Reset Screen ............................................................................................26

18 nXDS Service Screen ....................................................................................................27

19 nXDS Service Reset Screen ............................................................................................27

20 Fault finding .............................................................................................................31

21 Factory default settings ...............................................................................................32

22 Accessories ............................................................................................................... 35

Contents

D397-12-880 Issue J

This page has been intentionally left blank.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-12-880 Issue J

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides Installation, Operation and Maintenance instructions for the Edwards Turbo Controller. You must use the Controller as specified in this manual.

Read this manual before you install and operate the Edwards Turbo Controller. Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

Introduction

Throughout this manual, page, figure or table numbers are sequential. The following IEC warning labels appear on the controller:

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

1.2 Product description

Improper use of the equi pment could cause damage to it or injury to people. The user is responsible for the safe operation and monitoring of the equipment. Hazardous voltages should not be connected to this unit except where specified.

There are two variants of the Turbo Controller, both of which are provided with a large clear graphics display, easyto-use control interface via a touch sensitive keypad, an RS232/485 interface for control and data monitoring on a remote PC and a logic interface for interface with associated system hardware.

The compatible pumps/accessories that can be used with the Turbo Controller are listed in Table 1.

D397-12-880 Issue J

Introduction

TIC variant Compatibility

TIC Turbo Controller 100 W EXT75DX - fast ramp

TIC Turbo Controller 200 W Same as the 100 W version plus the following:

Table 1 - Compatible equipment for the TIC range

EXT255DX - slow ramp nEXT-P2 - slow ramp EXT70H + EXDC80 - fast ramp EXT255H + EXDC80 - slow ramp Mains backing pumps, XDS scroll, up to RV 12 (via an optional relay box) Air Cooler, ACX70 and ACX250 Vent Valve, TAV5 and TAV6 Bakeout band (via an optional relay box) 24 V backing line valves, LCPV16EKA and LCPV25EKA (via an optional relay box)

24 V backing pump EXT255H + EXDC160 - fast ramp EXT255DX - fast ramp nEXT-P2 - fast ramp

Edwards and the Edwards logo are trademarks of Edwards Limited.

2Technical data

2.1 Electrical data

Connector type CEE/IEC 320 Electrical supply 90 to 264 V a.c. 47 to 63 Hz Power consumption

TIC Turbo Controller 100 W 215 VA maximum (D397-11-000) TIC Turbo Controller 200 W 350 VA maximum (D397-12-000)

Peak inrush current 11 A at 110 V a.c D397-11-000

23 A at 240 V a.c D397-12-000

Fuse The unit is self-protecting and has no user

replaceable fuse. The unit will recover once any overload is removed.

Earth Stud M4

2.2 Operating and storage data

D397-12-880 Issue J

Technical data

Ambient operating temperature range 0 °C to 40 °C Ambient storage temperature range -30 °C to 70 °C Maximum ambient operating humidity Max 90% RH non condensing at 40 °C Maximum operating altitude 3000 m max IP rating 20

2.3 Mechanical data

Weight

TIC Turbo Controller 100 W 1.8 kg TIC Turbo Controller 200 W 1.9 kg

D397-12-880 Issue J

Technical data

2.4 Connections

2.4.1 Turbo pump connector

Connector type 15-way sub-miniature ‘D’ type socket (refer to Figure 1) Power supply 24 V d.c. Maximum output power 100 W TIC: 80 W continuous, 120 W peak

200 W TIC: 160 W continuous, 240 W peak (combined total power of the

24 V turbo and backing pumps) Input voltage range -0.5 V to 15 V Output ID current 33 Control output active: <1.1 V d.c. (I

Control input low: <4.0 V d.c. (I

RS232 transmit disabled: open

RS232 receive mark: <4.0 V d.c. (I

Maximum cable length 7 m

µA, 0 V to 13 V

20 mA max)

out

<0.8 V d.c. (I

inactive: open (<24 V d.c. externally applied)

high: 7.0 V to 24 V d.c. (internally pulled up to 24 V)

enabled: 0: > +8 V (I

1: < -8 V (I

space: 7.0 V to 24 V d.c. (internal pull up to 24 V)

<2 mA)

out

<160 µA)

out

max: 8 mA)

out

max: -8 mA)

out

< 160 µA)

out

Figure 1 - Pin connections for a 15-way sub-miniature ‘D’ type socket

Table 2 - Turbo pump connector pin-out

Pin Allocation

1 Power supply positive 2 Signal common 3 /Start signal output 4RS232 Tx 5 /Serial enable output 6 Power supply positive 7RS232 Rx 8Power supply common

9 Speed signal input 10 Screen 11 Power supply positive 12 Screen 13 Power supply common 14 Power supply common 15 Normal signal input

Edwards and the Edwards logo are trademarks of Edwards Limited.

2.4.2 Backing pump connector

Note: Only applicable to the 200 W TIC

Connector type 15-way sub-miniature ‘D’ type socket (refer to Figure 2) Power supply 24 V d.c. Maximum output power

160 W continuous, 240 W peak (combined total power of the 24 V turbo and backing pumps)

Output voltage range Stop = 0 V

Start = 10 V (5 mA maximum) Output ID current 33 Control output active: <1.1 V d.c. (I

Control input low: <4.0 V d.c. (I

RS232 transmit disabled: open

RS232 receive mark: <4.0 V d.c. (I

Maximum cable length 7 m

µA, 0 V to 13 V

< 20 mA)

out

<0.8 V d.c. (I

inactive: open (<24 V d.c. externally applied)

high: 7.0 to 24 V d.c. (internally pulled up to 24 V)

enabled: 0: > +8 V (I

1: < -8 V (I

space: 7.0 V to 24 V d.c. (internal pull up to 24 V)

< 2 mA)

out

<160 µA)

out

max: 8 mA)

out

max: -8 mA)

out

< 160 µA)

out

D397-12-880 Issue J

Technical data

Figure 2 - Pin connections for a 15-way sub-miniature ‘D’ type socket

Table 3 - Backing pump connector pin-out

Pin Allocation

1 Power supply positive 2 Signal common 3 /Start signal output 4RS232 Tx 5 /Serial enable output 6 Power supply positive 7RS232 Rx 8Power supply common

9 Speed signal input 10 Screen 11 Power supply positive 12 Screen 13 Power supply common 14 Power supply common 15 Normal signal input

D397-12-880 Issue J

Technical data

2.4.3 Auxiliary terminals

Connector type 4-way screw terminal block (refer to Figure 3) Wire size 1.5 mm2 max Power supply 24 V d.c. Maximum output power Fan: 3 W max

Vent-valve: 2 W max

Control output active: <1.5 V d.c.

inactive: open

Maximum cable length 10 m

Figure 3 - 4-way screw terminal block

Table 4 - Auxiliary connector pin-out

Pin Allocation

1 Fan control output

2Fan 24 V

3 Vent control output

4Vent 24 V

Edwards and the Edwards logo are trademarks of Edwards Limited.

2.4.4 Logic interface

Connector type 25-way sub-miniature ‘D’ type socket (refer to Figure 4) Power supply 24 V d.c. Maximum output power 5 W Control output active: <1.1 V d.c. (

<0.8 V d.c. (I

inactive: open (internal pull up to 24 V)

Control input low: <2.0 V d.c. (I

high: 3.5 V to 24 V d.c. (internal pull up to 24 V)

Analogue output 0 to 10 V (5 mA max)

50 mV resolution

Figure 4 - Pin connections for a 25-way sub-miniature ‘D’ type socket

< 20 mA)

Iout

< 2 mA)

Iout

<160 µA)

Iout

D397-12-880 Issue J

Technical data

Table 5 - Logic interface connector pin-out

Pin Allocation

1Screen

2 Analogue output signal

3Setpoint 1 output

4 Vent control output

5 Bakeout band control output

6N/C

7Power supply common

8 Backing pump control output

9N/C 10 Power supply common 11 Power supply positive 12 Power supply common 13 Power supply common 14 Analogue output common 15 Setpoint 2 output 16 Setpoint 3 output 17 Turbo normal output 18 Alarm output 19 Air cooler output 20 N/C 21 N/C 22 Backing pump enable input 23 Turbo stand-by control input 24 Turbo pump enable input 25 System interlock input (SYSI)

D397-12-880 Issue J

2.4.5 Serial communications

Connector type 9-way sub-miniature ‘D’ type socket (refer to Figure 5) RS232 transmit mark: < - 8 V (I

space: > +8 V (I

RS232 receive mark: < +1.0 V (Iin max: -2.0 mA)

space: >+2.0 V (I

maximum input: ±12 V RS232 protocol 9600 baud, 1 stop bit, 8 data bits, no parity RS485 Output differential: >1.5 V (I

Input differential threshold: >± 0.2 V (I

Maximum input: -7.0 V to +12 V Bus load The TIC applies one unit load to the RS485 bus.

Figure 5 - Pin connections for a 9-way sub-miniature ‘D’ type socket

max: -8 mA)

out

max: -8 mA)

out

max: +2.0 mA)

max: ± 25 mA)

out

max: ± 1 mA)

Table 6 - Serial communications connector pin-out

Pin Allocation

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1N/C 2RS232 transmit 3RS232 receive 4N/C 5RS232 common 6N/C 7N/C 8RS485 data A 9RS485 data B

Edwards and the Edwards logo are trademarks of Edwards Limited.

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Edwards D397-12-000, D397-11-000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

1Introduction

1.1 Scope and definitions

1.2 Product description

2Technical data

2.1 Electrical data

2.2 Operating and storage data

2.3 Mechanical data

2.4 Connections

2.4.1 Turbo pump connector

2.4.2 Backing pump connector

2.4.3 Auxiliary terminals

2.4.4 Logic interface

2.4.5 Serial communications