Edwards D395-90-000, D395-91-500 Instruction Manual

Instruction Manual

Active Digital Controller

D395-90-880

Issue E

Description Item Number

Active Digital Controller - Standard Version D395-90-000 Active Digital Controller - Enhanced Version D395-91-500

Declaration of Conformity

We, Edwards Limited, Crawley Business Quarter, Manor Royal, Crawley, West Sussex, RH10 9LW, UK

declare under our sole responsibility, as manufacturer and person within the EU authorised to assemble the technical file, that the product(s)

Active Digital Controller – Standard version D395-90-000 Active Digital Controller – Enhanced version D395-91-500

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN61010-1: 2010 Safety Requirements for Electrical Equipment for Measurement,

Control and Laboratory Use. General Requirements EN61326-1:2013 Electrical equipment for measurement, control and laboratory (Class B Emissions, Use. EMC requirements. General requirements Industrial Immunity) EN50581:2012 Technical Documentation for the Assessment of Electrical and Electronic Products with respect to the Restriction of Hazardous

Substances

Following the provisions of 2014/35/EU Low Voltage Directive

2014/30/EU Electromagnetic Compatibility (EMC) Directive 2012/19/EU Waste from Electrical and Electronic Equipment (WEEE) Directive 2011/65/EU Restriction of Certain Hazardous Substances (RoHS) Directive

Note: This declaration covers all product serial numbers from the date this Declaration was

signed onwards.

16.07.2015, Eastbourne

Larry Marini, Senior Technical Manager Date and Place

This product has been manufactured under a quality management system certified to ISO 9001:2008

P200-03-720 Issue F

D395-90-880 Issue E

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ................................................................................................... 1

1.2 Product description ...................................................................................................... 1

2 Technical data ....................................................................................3

2.1 Electrical data ............................................................................................................ 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Mechanical data .......................................................................................................... 3

2.4 Display .....................................................................................................................3

2.5 Connections ............................................................................................................... 4

2.5.1 Active gauge connectors ................................................................................................ 4

2.5.2 Analogue / relay connector (enhanced only) ........................................................................ 5

2.5.3 Serial communications (enhanced only) .............................................................................. 6

3 INSTALLATION ..................................................................................... 7

Contents

3.1 Unpack and inspect ...................................................................................................... 7

3.2 Fitting the controller .................................................................................................... 7

3.2.1 Bench-top mounting .....................................................................................................7

3.2.2 Panel mounting .......................................................................................................... 8

3.3 Rear panel description ..................................................................................................9

3.3.1 Connecting the electrical supply ...................................................................................... 9

3.3.2 Connecting active gauges ............................................................................................... 9

3.3.3 Connecting the analogue / relay connector (enhanced only) ...................................................10

3.3.4 Connecting the serial interface (enhanced only) ..................................................................10

4 OPERATION ...................................................................................... 11

4.1 Front panel description ................................................................................................11

4.2 Power up .................................................................................................................11

4.2.1 Return to Factory Defaults ............................................................................................11

4.3 Gauge identification ....................................................................................................12

4.4 Gauge display (standard) ..............................................................................................12

4.5 Menu structure (enhanced) ...........................................................................................13

4.5.1 Gauge pressure display ................................................................................................13

4.5.2 Set-point and link threshold adjustment ............................................................................13

4.5.3 Set-point 2 controlling gauge .........................................................................................14

4.5.4 Gauge calibration .......................................................................................................14

4.5.5 Units selection ..........................................................................................................14

4.6 RS232 operation (enhanced only) ....................................................................................15

4.6.1 Message basics ..........................................................................................................15

4.6.2 Commands ...............................................................................................................15

4.6.3 Queries ...................................................................................................................15

4.6.4 Responses ................................................................................................................ 16

4.7 Linking two ADCs (enhanced only) ...................................................................................16

4.7.1 Using two ADCs ..........................................................................................................16

4.7.2 Using one ADC ...........................................................................................................16

5 MAINTENANCE ................................................................................... 17

5.1 Safety ..................................................................................................................... 17

5.2 Fault finding guide ......................................................................................................17

5.3 Cleaning the controller ................................................................................................18

gea/0066/12/09

D395-90-880 Issue E

Contents

5.4 Software upgrade .......................................................................................................18

5.5 Calibration service ......................................................................................................18

6 STORAGE AND DISPOSAL ....................................................................... 19

6.1 Storage ...................................................................................................................19

6.2 Disposal ...................................................................................................................19

7 SPARES AND ACCESSORIES ..................................................................... 21

7.1 Introduction .............................................................................................................21

7.2 Accessories ............................................................................................................... 2 1

Appendix A Error Numbers ............................................................................ 23

Appendix B RS232 Commands ........................................................................ 25

Appendix C RS232 Queries ............................................................................ 27

Index ........................................................... ................................... 29

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for an 8-way FCC/RJ45 ............................................................................. 4

2 Pin connections and pin-out for the analogue / relay connector ................................................ 5

3 Pin connections for the serial comms connector ...................................................................6

4 Bench mounted dimensions (mm) ..................................................................................... 7

5 Panel cut-out required .................................................................................................. 8

6 Panel mounting the ADC ................................................................................................ 8

7 Rear panel connections .................................................................................................9

8 IBM PC RS232 interface - 9-way ......................................................................................10

9 IBM PC RS232 interface - 25-way .....................................................................................10

10 Front panel displays ....................................................................................................11

Edwards and the Edwards logo are trademarks of Edwards Limited.

D395-90-880 Issue E

Tables

Table Page

1 Compatible gauges for the ADC ....................................................................................... 1

2 Gauge connector pin-out ............................................................................................... 4

3 Pin connections and pin-out for the analogue / relay connector ................................................ 5

4 Pin connections for the serial comms connector ...................................................................6

5 Component checklist ....................................................................................................7

6 Front panel symbols and their functions ............................................................................11

7 Gauge ID numbers ......................................................................................................12

8 Menu items ...............................................................................................................13

9 RS232 commands ........................................................................................................15

10 RS232 queries ............................................................................................................16

11 Fault finding guide ......................................................................................................17

12 Accessories ............................................................................................................... 21

A1 ADC error numbers .....................................................................................................23

Trademark credits

Contents

Barocel™ is a registered trademark of Edwards.

D395-90-880 Issue E

This page has been intentionally left blank.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D395-90-880 Issue E

1Introduction

1.1 Scope and definitions

This manual provides installation, operation and maintenance instructions for the Edwards Active Digital Controller. You must use the Controller as specified in this manual. Read this man ual before you install and operate the Edwards Active Digital Controller. Important safety information is highlighted as WARNING and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

WARNING

Warnings are given where failure to observe the instruction could result in injury or death to people.

CAUTION

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated equipment and process.

The following IEC warning label appears on the Active Digital Controller:

Introduction

Warning - refer to accompanying documentation.

From August 2005, Edwards will offer European customers a recycling service.

1.2 Product description

WARNING

Improper use of the equi pment could cause damage to it or injury to people. The user is responsible for the safe operation and maintenance of the equipment.

The ADC (Active Digital Controller) is us ed for d isplayi ng pres sures mea sured by Ed wa rd s Acti ve Ga uges. The ADC is available in two versions. The Standard version provides a large clear LED display for a single gauge, and the Enhanced version has additional features: 2 gauge inputs, 2 set-point relays, analogue outputs for data recording and an RS232 interface for control and data monitoring on a remote PC.

Throughout this manual, certain sections are applicable only to the Standard or Enhanced versions. These section s are marked "Standard only" or "Enhanced only". The compatible gauges that can be used with the Active Digital Controller are listed in Table 1.

Table 1 - Compatible gauges for the ADC

ADC version Compatible gauges

Standard APG100-XM, APG100-XLC, APG-L, APG-M, APG-MP,

APGX-H, APGX-L, APGX-M, APGX-MP and WRG

Enhanced As above, plus AIM-S, AIM-X and ASG

D395-90-880 Issue E

This page has been intentionally left blank.

Edwards and the Edwards logo are trademarks of Edwards Limited.

D395-90-880 Issue E

2Technical data

2.1 Electrical data

Connector type CEE/IEC 320 Electrical supply 100 to 240 V a.c. 47 to 63 Hz Power consumption 15 W maximum Peak inrush current 20 A at 110 V a.c.

40 A at 240 V a.c.

Fuse The unit is protected by an internal fuse.

This fuse is not user replaceable.

2.2 Operating and storage data

Ambient operating temperature range 0 Ambient storage temperature range -30 Maximum ambient operating humidity Max 90% RH non condensing at 40 oC Maximum operating altitude 2000 m max IP rating IP20. IP40 when panel mounted. For indoor use only.

C to 40 oC

C to 70 oC

Technical data

2.3 Mechanical data

Mass 0.33 kg Dimensions (w x h x d) 96 x 48 x 165 mm Panel cut-out 92 Panel thickness 1.5 mm minimum

+0.8

x 45

+0.6

mm to DIN43700

2.4 Display

Type High brightness green LED 7-segment display

LED enunciators for units and display mode

Update rate 300 ms

D395-90-880 Issue E

Technical data

2.5 Connections

2.5.1 Active gauge connectors

Connector type RJ45, 8-way (refer to Figure 1) Power supply 24 V d.c. nominal Maximum power rating 4 W total

Figure 1 - Pin connections for an 8-way FCC/RJ45

Table 2 - Gauge connector pin-out

Pin Allocation

1 Power supply positive 2 Power supply common 3Signal input 4 Identification 5 Signal common 6Control line 1 7Control line 2 8N/C

Edwards and the Edwards logo are trademarks of Edwards Limited.

D395-90-880 Issue E

2.5.2 Analogue / relay connector (enhanced only)

Connector type 9-way sub-miniature 'D' type plug (refer to Figure 2) Relays:

Relay type Volt-free single pole change-over Relay voltage 48 V max Relay current 1A @ 48 V d.c.

2A @ 24 V d.c.

Analogue outputs:

Output voltage 0 to 10 V Minimum load impedance 10 kΩ Maximum current 1 mA Accuracy ±2% ±10 mV

Figure 2 - Pin connections and pin-out for the analogue / relay connector

Technical data

Table 3 - Pin connections and pin-out for the analogue / relay connector

Pin Allocation

1 Analogue output common

2 Analogue output signal 1

3 Relay 2 common

4 Relay 1 normally - Closed

5 Relay 1 normally - Open

6 Analogue output signal 2

7 Relay 2 normally - Closed

8 Relay 2 normally - Open

9 Relay 1 common

+ 25 hidden pages

Edwards D395-90-000, D395-91-500 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Illustrations

Tables

Trademark credits

1Introduction

1.1 Scope and definitions

1.2 Product description

2Technical data

2.1 Electrical data

2.2 Operating and storage data

2.3 Mechanical data

2.4 Display

2.5 Connections

2.5.1 Active gauge connectors

2.5.2 Analogue / relay connector (enhanced only)