Edwards GXS, CXS Instruction Manual

Instruction Manual

GXS/CXS Profibus Module

D397-53-880

Issue C

Description Item Number

GXS/CXS Profibus Module D397-53-000

Original Instructions



Declaration of Conformity

We, Edwards,

Innovation Drive,
Burgess Hill,
West Sussex,
RH15 9TW, UK

declare under our sole responsibility, as manufacturer and person within the EU
authorised to assemble the technical file, that the product(s)

GXS/CXS Profibus Module 0397-53-000

to which this declaration relates is in conformity with the followin g standard(s) or
other normative document(s)

EN61326-1:2013 Electrical equipment for measurement, control and
(Class B Emissi ons, laboratory Use. EMC requirements. General requirements
Industrial Immunity)

and fulfils all the relevant provisions of
2014/30/EU Electromagnetic Compatibility (EMC) Directive

2011/65/EU Restriction of Certain Hazardous Substances (RoHS) Directive

16.08.2016, Eastbourne

Larry Marini, Senior Technical Manager

This product has been manufactured under a quality management system certified to ISO 9001:2008

Date and Place

P200-03-880 Issue C

P200-10-086
Issue A

Material Declaration



In accordance with the requirements of the Chinese regulatory requirement on the Ma nagement Methods for the
Restriction of the Use of Hazardous Substances in Electrical and Electronic Products Order No. 32 (also known as
‘China RoHS2’) and SJ/T 11364 Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical
Products:

Product Product Label Meaning

This product contains hazardous substances in at

least one of the homogeneous materials used

which are above the limit requirement in GB/T

D39753000 GXS/CXS Profibus Module

部件名称

Part name

印刷电路组件 (PCA)

Printed Circuit
Assembly (PCA)

电缆/电线/连接器

Cable/wire/connector

机械部件

Mechanical Components

铅

Lead

(Pb)

Mercury

(Hg)

X O X

X O

X O

材料成分声明

Materials Content Declaration

Hazardous Substances

汞

镉

Cadmium

(Cd)

O O O O

O O O O

26572 as detailed in the declaration table below.

These parts can safely be used for the

environmental protection use period as

indicated.

有害物质

六价铬

Hexavalent

Chromium

(Cr VI)

多溴联苯

Polybrominated
biphenyls (PBB)

多溴二苯醚

Polybrominated
diphenyl ethers

(PBDE)

O O O

O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is
below the limit requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for
this part is above the limit requirement of GB/T26572.

NOTE:TheseproductsareEURoHScompliant,thefollowingExemptionsapply:

6(b)Leadasanalloyingelementinaluminiumcontainingupto0.4%byweight
6(c)Copperalloycontainingupto4%leadbyweight
7(a)Leadininhighmeltingtemperaturetypesolder(i.e.leadbasedalloyscontaining85%byormore)
7(b) Leadin solders for servers, storage andstorage array systems, network infrastructureequipmentfor switching, signalling,

transmission,andnetworkmanagementfortelecommunications

7(c)I Electrical andelectronic componentscontaining leadina glassor ceramic otherthandielectric ceramicin capacitors, e.g.

piezoelectronicdevices,orina

glassorceramicmatrixcompound
7(c)IILeadindielectricceramicincapacitorsforaratedvoltageof125VACor250VDCorhigher
8(b)Cadmiumanditscompoundsinelectricalcontacts
15Leadinsolderstocompleteaviableelectricalconnectionbetween semiconductordieandcarrierwithinintegratedcircuitflip

chippackages

34Leadincermet‐basedtrimmerpotentiometerelements

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D397-53-880 Issue C

Contents

Section Page

1 Introduction .......................................................................................1

1.1 Scope and definitions ...................................................................................................1

1.2 Outline description ...................................................................................................... 2

2 Technical data ....................................................................................3

2.1 Mechanical data .......................................................................................................... 3

2.2 Operating and storage data ............................................................................................ 3

2.3 Electrical data ............................................................................................................ 3

2.3.1 D.C. Power connector ................................................................................................... 3

2.3.2 Profibus connector ...................................................................................................... 4

2.3.3 RS232 Connector ......................................................................................................... 5

2.3.4 Front panel USB connector ............................................................................................. 5

3 Installation ............................................... ................................... .......7

3.1 Unpack and inspect ...................................................................................................... 7

3.2 Fitting the module to a GXS pump .................................................................................... 7

3.3 Fitting the module to a CXS pump .................................................................................... 8

3.4 Electrical connections ................................................................................................... 8

3.5 Profibus network connection .......................................................................................... 8

Contents

4 Operation ..........................................................................................9

4.1 Profibus system information ........................................................................................... 9

4.2 Quick start set up instructions ......................................................................................... 9

4.3 Front panel display ...................................................................................................... 9

4.4 Address set-up ...........................................................................................................10

4.5 Baud-rate ................................................................................................................12

4.6 Software format ........................................................................................................12

4.6.1 Parameterisation ........................................................................................................13

4.6.2 Configuration ............................................................................................................13

4.6.3 Diagnostics description ................................................................................................14

4.6.4 Data exchange values ..................................................................................................14

4.7 Software modules .......................................................................................................15

4.7.1 Module 990 - Pump Family ............................................................................................17

4.7.2 Module 991 - Pump Serial Number ...................................................................................17

4.7.3 Module 110 - Remote/Local State ....................................................................................17

4.7.4 Module 992 - Alert Status ..............................................................................................17

4.7.5 Module 11 - Pump Control .............................................................................................18

4.7.6 Module 14 - DP Run Hours .............................................................................................19

4.7.7 Module 20 - DP Number of Starts .....................................................................................19

4.7.8 Module 21 - DP Time to Stop ..........................................................................................19

4.7.9 Module 3 - DP Current ..................................................................................................19

4.7.10 Module 4 - DP Power ...................................................................................................19

4.7.11 Module 184 - DP Speed Absolute .....................................................................................19

4.7.12 Module 994 - DP Speed Relative ......................................................................................19

4.7.13 Module 699 - DP Speed Demand ......................................................................................20

4.7.14 Module 55 - DP Body Temperature ...................................................................................20

4.7.15 Module 63 - Pump Internal Temperature ...........................................................................20

4.7.16 Module 12 - MB Override ...............................................................................................20

4.7.17 Module 46 - Gas Ballast ................................................................................................20

4.7.18 Module 47 - Inlet Pu rge ................................................................................................21

4.7.19 Module 7 - MB Current .................................................................................................21

cg/0060/07/16

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Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-53-880 Issue C

Contents

4.7.20 Module 8 - MB Power ...................................................................................................21

4.7.21 Module 174 - MB Speed Absolute .....................................................................................21

4.7.22 Module 995 - MB Speed Relative ......................................................................................22

4.7.23 Module 698 - MB Speed Demand ......................................................................................22

4.7.24 Module 54 - MB Body Temperature ...................................................................................22

4.7.25 Module 34 - Nitrogen Flow Switch ....................................................................................22

4.7.26 Module 68 - Active Utility Control ....................................................................................22

4.7.27 Module 39 - Exhaust Pressure .........................................................................................22

4.7.28 Module 53 - Active Gauge .............................................................................................23

4.7.29 Module 52 - Water Flow Rate .........................................................................................23

4.7.30 Module 161 - Gate Valve ...............................................................................................23

4.7.31 Module 323 - Pump Warm-up .........................................................................................23

4.7.32 Module 328 - Pump Good ..............................................................................................23

4.7.33 Module 331 - DP Clean Control .......................................................................................24

4.7.34 Module 332 - Auxiliary Active (Strain) Gauge Pressure ...........................................................24

4.7.35 Module 333 - Inter-pump Temperature ..............................................................................24

4.7.36 Module 334 - Process Pressure ........................................................................................24

4.7.37 Module 993 - Profibus Software Version .............................................................................24

4.7.38 Module 1 - Winterisation ...............................................................................................24

4.7.39 Module 322 - Solvent Soak .............................................................................................24

4.7.40 Module 346 - DP 2nd Speed Reference ..............................................................................25

4.7.41 Module 316 - PID Pressure Control ...................................................................................25

4.7.42 Module 344 - Pressure Demand .......................................................................................25

4.7.43 Module 313 - MB 2nd Speed Reference ..............................................................................25

4.7.44 Module 812 - pXH Override. ...........................................................................................25

4.7.45 Module 14 - pXH Run Hours ............................................................................................25

4.7.46 Module 818 - pXH Number of Starts ..................................................................................26

4.7.47 Module 820 - pXH Current .............................................................................................26

4.7.48 Module 821 - pXH Power ...............................................................................................26

4.7.49 Module 823 - pXH Speed Absolute ....................................................................................26

4.7.50 Module 996 - pXH Speed Relative ....................................................................................26

4.7.51 Module 697 - pXH Speed Deman d ....................................................................................26

4.7.52 Module 813 - pXH Body Temperature ................................................................................26

4.7.53 Module 268 - CXS P2 or EMS ...........................................................................................26

4.7.54 Module 270 - CXS Exhaust Valve ......................................................................................26

4.7.55 Module 271 - CXS Exhaust Temperature Warning ..................................................................27

4.7.56 Module 272 - CXS Exhaust Temperature Alarm .....................................................................27

4.7.57 Module 273 - CXS Exhaust Pressure Warning .......................................................................27

4.7.58 Module 274 - CXS Exhaust Pressure Alarm ..........................................................................27

4.7.59 Module 275 - CXS Body Thermal Snap Switch .......................................................................27

4.7.60 Module 276 - CXS Motor Thermal Snap Switch .....................................................................27

4.7.61 Module 277 - CXS Flame Arrestor .....................................................................................27

4.7.62 Module 279 - CXS MB Motor Run ......................................................................................27

4.7.63 4.7.60 Module 280 - CXS MB Motor Thermistor .....................................................................27

4.7.64 Module 281 - CXS MB Water Flow .....................................................................................27

4.7.65 Module 282 - CXS N2 Flow .............................................................................................28

4.7.66 Module 285 - CXS MB Outlet Pressure ................................................................................28

4.7.67 Module 286 - CXS EXD Water Level ...................................................................................28

4.7.68 Module 287 - CXS EXD Solvent L evel .................................................................................28

4.7.69 Module 288 - CXS Process Interlock Input ...........................................................................28

4.7.70 Module 150 - CXS Spare ................................................................................................28

4.7.71 Module 267 - CXS DP Body .............................................................................................28

4.7.72 Module 289 - CXS Bypass Valve .......................................................................................28

4.7.73 Module 1011 - CXS On Process Warning .............................................................................29

4.7.74 Module 1012 - CXS On Process Cold ..................................................................................29

5 Maintenance ..................................................................................... 30

5.1 Fault finding .............................................................................................................30

6 Storage and disposal .............................. ..... ..... ..... ..... ......................... 31

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Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-53-880 Issue C

6.1 Storage ...................................................................................................................31

6.2 Disposal ...................................................................................................................31

7 Spares and accessories ......................................................................... 32

7.1 Introduction .............................................................................................................32

For return of equipment, complete the HS Forms at the end of this manual.

Illustrations

Figure Page

1 Pin connections for the 2-way Power Connector ................................................................... 3

2 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

3 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

4 Profibus mounted on pump rear ....................................................................................... 7

5 Profibus module rear connections .................................................................................... 8

6 Profibus front panel display ............................................................................................ 9

Contents

Tables

Table Page

1 Pin connections for 9-way ‘D’ type socket ........................................................................... 4

2 Pin connections for 9-way ‘D’ type plug ............................................................................. 5

3 Component checklist .................................................................................................... 7

4 Front panel symbols and their functions ............................................................................10

5 Address switch settings ................................................................................................10

6 Summary of software modules ........................................................................................15

7 Fault finding guide ......................................................................................................30

© Edwards Limited 2016. All rights reserved. Page iii
Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-53-880 Issue C

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D397-53-880 Issue C

CAUTION

WARNING

1Introduction

1.1 Scope and definitions

This manual provides instal lation, operat ion and mai ntenance instructions for Edwards GXS and CXS pump Profibus
Modules. You must use the Module as specified in this manual.

Read this manual before you install and operate the Module. Important safety information is highlighted as WARNING
and CAUTION instructions; you must obey these instructions. The use of WARNINGS and CAUTIONS is defined below.

Warnings are given where failure to observe the instruction could result in injury or death to
people.

Cautions are given where failure to observe the instruction could result in damage to the equipment, associated
equipment and process.

Introduction

Throughout this manual, page, figure or title numbers are sequential.
The following labels appear on the module:

Warning - refer to accompanying documentation.

Edwards offer European customers a recycling service.

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Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-53-880 Issue C

WARNING

WARNING

WARNING

Introduction

1.2 Outline description

Edwards take no responsibility for damage or injury caused by improper use of the equipment.

This equipment provides remote control of an Edwards pump. You must refer to the safety
information in the pump instruction manual.

This unit should not be relied upon for safety related functions.

The GXS and CXS Profibus Module provides a Profibus DP V0 slave interface for Ed wards GXS and CXS pumps. The
module communicates with the pump using the RS232 interface. Commands received from the Profibus network are
relayed to the pump. Data from the pump is stored in the module and transmitted over the Profibus network when
requested. The pumps provide the DC power for the module. The front panel of the module has four LEDs which
indicate the status of the module and the Profibus network. The Profibus slave address is set using rotary switches.
The back panel of the module has a 9-way 'D' connector for the Profibus network, a 9-way 'D' connector for the RS232
link to the pump and a power connector.

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Edwards and the Edwards logo are trademarks of Edwards Limited.

2Technical data

WARNING

2.1 Mechanical data

Weight 0.28 kg
Dimensions 129 x 30.5 x 117 mm

Refer to Section 3.2 for installed dimensions and panel cut-out.

2.2 Operating and storage data

Ambient operating temperature 0°C to 40°C
Humidity Max 90% RH non-condensing
Maximum altitude 2000 m
IP rating IP30 - indoor use only
Ambient storage temperature -30°C to 70°C

D397-53-880 Issue C

Technical data

2.3 Electrical data

Do not exceed the maximum supply voltage. Excessive supply voltage will cause permanent
damage to the control electronics and may result in a mechanical hazard in some failure
conditions.

Electrical supply 9 V d.c. to 52 V d.c.
Power consumption 5 W max. Switch on surge 500 mA max.
Fuse No internal fuse

2.3.1 D.C. Power connector

Connector type 2 Way Receptacle. Mating part is cable-mount

Terminal Block. Suitable parts include: Phoenix MSTB

2.5/2-G-5.08; Weidmuller BLZ 5.08/2; Amp 796634-2;
IMO 21.950/2 (Refer to Figure 1).

Figure 1 - Pin connections for the 2-way Power Connector

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Edwards and the Edwards logo are trademarks of Edwards Limited.

D397-53-880 Issue C

Technical data

2.3.2 Profibus connector

Connector type 9-way ‘D’ type socket (Refer to Figure 2)
Profibus Data signals Electrically compliant with RS485 specification.

Profibus Power Supply 10 mA supply (protected) for external terminator

Chassis For Profibus cable screen connection
Repeater control signal Digital signal, nominally 0-5 V but with series 340 ohm

Figure 2 - Pin connections for 9-way ‘D’ type socket

Isolated from chassis.

resistors if required.

resistor. High = module transmitting. Low = Receiving
or Idle.

Table 1 - Pin connections for 9-way ‘D’ type socket

Pin Allocation

1
2
3
4
5
6
7
8
9

Shell

Chassis (box)
Not connected
Profibus Data + (B)
Control Signal for Repeater
Profibus Data reference (isolated)
Profibus 5V output (isolated)
Not connected
Profibus Data - (A)
Not connected
Chassis (box)

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Edwards and the Edwards logo are trademarks of Edwards Limited.