Edelbrock 2010 User Manual

Edelbrock 2010-2013 Camaro SS
Supercharger
Part #’s: 1596, 1597, 1598, 1599, 15997
Edelbrock E-Force Supercharger System for
Installation Instructions
INTRODUCTION
Thank you for purchasing the Edelbrock 6.2L GM Supercharger System for the 2010-13 Chevy Camaro. The Edelbrock E-Force Supercharger System for the Camaro SS utilizes Eaton’s new Gen VI TVS Supercharger rotors, featuring a four lobe design with a full 160 deg. of twist for maximum flow, minimum temperature rise, quiet operation, and the reliability for which Eaton is known. The Edelbrock Supercharger is a complete system that maximizes efficiency and performance by minimizing air restriction into, and out of, the supercharger. This results in maximum airflow, with minimal temperature rise and power consumption. The supercharger housing itself is integrated into the intake manifold for a seamless design with minimal components, eliminating the possibility of vacuum leaks between gasket surfaces. The system also utilizes a front drive, front inlet configuration giving it the shortest, least restrictive inlet path on the market. The supercharger is inverted, expelling the air upward. Air pressure then builds in the plenum, before being drawn down through each of two intercooler cores, oriented horizontally, next to, and below the supercharger outlet. After passing through the intercooler cores, the air travels through the long 12” individual intake runners, which route underneath the supercharger housing to the cylinder head ports, in a horizontal, nested configuration. The upper plenum area is enclosed by a top cover that has been designed to provide an appealing and distinctive under-hood appearance. This configuration allows for a compact package that can fit under the stock hood and cowl of the Camaro, without sacrificing runner length, or intercooler area. The E-Force supercharger features a uniquely styled plenum, and includes matching side covers. The Edelbrock supercharger provides neck snapping performance that is safe to operate on a completely stock engine. It is 50-state emissions legal, and can be had with an optional 5-year 100,000 mile warranty so that there are no worries when installing it on a brand new car.
TOOLS REQUIRED
l Jack and Jack Stands OR Service Lift
l Panel Puller l Ratchet and Socket Set including: 7mm, 8mm, 10mm
(standard, deep and universal), 12mm (deep), 13mm, 15mm (deep), 18mm, 21mm (deep), 24mm
l Wrenches including: 8mm, 13mm, 16mm, 18mm,
13/16”, 3/4”
l Crescent Wrench l 12” Ratchet Extension Bar l 1/2” Breaker Bar l Flat Blade & Phillips Screwdrivers l Compressed Air l Torx-20 Driver l Allen Wrenches including: 6mm, 8mm
Edelbrock LLC, 2700 California Street, Torrance, CA 90503
Toll-Free Tech Line: 1-800-416-8628 Office/Sales Line: 310-781-2222
l 3/8” Fuel Line Removal Tool l Torque Wrench l Needle Nose Pliers l Pliers
OR Hose Clamp Removal Tool
l Pneumatic or Power Drill l 1-1/8” or larger Uni-bit l Impact Wrench l Red & Blue Loctite or equivalent l O-ring Lube l Thread Sealing Compound l Anti-seize l Masking Tape l J-42386-A Flywheel Holding Tool l Soldering Iron
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 1
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Edelbrock E-Force Supercharger System for
Installation Instructions
IMPORTANT WARNINGS
Before beginning installation, use the enclosed checklist to verify that all components are present in the box, then inspect each component for damage that may have occurred in transit. If any parts are missing or damaged, contact Edelbrock Technical Support (800-416-8628), not your parts distributor.
WARNING: Installation of this supercharger will result in a significant change to the
performance characteristics of your vehicle. It is highly recommended that you take some time to familiarize yourself with the added power, and how it is delivered, in a controlled environment. Take extra care on wet and slippery roads, as the rear tires will be more likely to lose traction, with the added power. It is never recommended to turn off your vehicles traction control system.
Proper installation is the responsibility of the installer. Improper installation will void all
manufacture’s standard warranties and may result in poor performance and engine or vehicle
damage.
Due to the complexity of the Edelbrock E-Force Supercharging system, it is recommended that this system only be installed by a qualified professional with access to a service lift, pneumatic tools, and a strong familiarity with automotive service procedures. To qualify for the optional supplemental warranty, it is necessary to have this system installed by a Certified ASE Technician at a licensed business, GM Dealership, or an Authorized Edelbrock Installer. Failure to do so will void and/or disqualify any and all optional supplemental warranties offered with this system. Please contact the Edelbrock Technical Support department if you have any questions regarding this system and/or how your installer of choice will affect any warranty coverage for which your vehicle may qualify. Please see warranty contract for all details and restrictions.
Any previously installed aftermarket tuning equipment must be removed and the vehicle returned
to an as stock condition before installing the supercharger.
Any equipment that directly modifies the fuel mixture or ignition timing of the engine can cause severe engine damage if used in conjunction with the Edelbrock E-Force Supercharger System. This includes, but is not limited to: OBDII programmers, MAF sensors, adapters and any other device that modifies signals to and/or from the ECU. Aftermarket bolt-on equipment such as underdrive pulleys or air intake kits will also conflict with the operation of the supercharger and must be removed prior to installation. Use of any of these products with the E-Force Supercharger could result in severe engine damage.
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 2
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Edelbrock E-Force Supercharger System for
Installation Instructions
IMPORTANT WARNINGS (CONTINUE)
Edelbrock periodically releases improved versions of the calibration file found on the supplied
handheld programmer. Check the website to ensure you have the latest version, as described in
Step #165.
It is also recommended that you check the Edelbrock Tech Center Website for any updates to this
installation manual. Please refer to the lower right hand footer to verify that you have the
latest revision of this installation manual before beginning the installation.
Tech Center: http://www.edelbrock.com/automotive_new/misc/tech_center/install/index.php
91 octane or higher gasoline is required at all times. If your vehicle
has been filled with anything less, it must be run until almost dry and
refilled with 91 or higher octane gasoline twice prior to installation.
Failure to use the required 91 octane gasoline or higher could
permanently damage your engine. Any failures associated with not
using premium 91 octane gasoline or higher, will be ineligible for
warranty repairs.
Edelbrock Authorized Installer Disclaimer
Authorized installers of Edelbrock products are independent companies over which Edelbrock has no right of control. Edelbrock LLC makes no claims regarding the abilities, expertise or competency of individual employees of any authorized installer. Each authorized installer is an independent company and makes its own independent judgments. Edelbrock LLC specifically disclaims any responsibility to any party including third parties for the actions, or the failure to act, of individuals, agents or a company authorized in the installation of Edelbrock LLC products.
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 3
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Bag #1
Edelbrock E-Force Supercharger System for
Installation Instructions
INSTALLATION HARDWARE IDENTIFICATION GUIDE
(1x) - M10 x 1.5 x 65mm Socket Head Bolt
(1x) - M10 x 1.5 x 75mm Hex Flange Bolt
Bag #2
(1x) - M6 x 1 x 25mm
(2x) - 1/2” Hose Clamp
(1x) - M5 X .8 X 25mm
(2x) - Nylon Body Pin
Hex Stand-Off
Hex Stand-Off
(3x) - M8 x 1.25 x 100mm Socket Head Bolt
(2x) - M8 Washer
(7x) - 3/4” Hose Clamp
(3x) - M8 x 1.25 x 20mm
Hex Flange Bolt
(4x) - M8 x 1.25 x 20mm
Hex Flange Bolt
(1x) - M8 x 1.25 x 30mm
Hex Flange Bolt
(1x) - Lower Intercooler Reservoir Bracket
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
(1x) - Upper Intercooler Reservoir Bracket
Page 4
(4x) - M6 x 1 x 16mm
Hex Flange Bolt
(1x) M5 X .8 X10mm
Socket Head Bolt
(4x) - M8 x 1.25
Hex Flange Nut
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Bag #3
Edelbrock E-Force Supercharger System for
Installation Instructions
(11x) - M8 x 1.25 x 25mm Countersunk Socket Head Bolt
Bag #4
(1x) - GM Factory Harmonic Balancer Bolt
(1x) - M16 x 2 x 120mm Hex Bolt
(8x) - M6 x 1 x 45mm
Hex Flange Bolt
(4x) - M6 x 1 x 12mm
Socket Head Bolt
Drill Hole
(1x) - Crank Pinning Drill Guide
(2x) - M6 x 1 x 16mm
Button Head Bolt
Bolt Hole
Ream Hole
(1x) - 1/4” x 3/4”
Steel Dowel
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
(1x) - 15/64” High Speed Steel Drill Bit
(1x) - .2500” Reamer
Page 5
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Bag #5
Edelbrock E-Force Supercharger System for
Installation Instructions
(4x) - Coil Cover Bracket
(4x) - Coil Cover Standoff
(1x) - Coil Cover
(4x) - Coil Cover Bracket Grommet
Dipstick Grommet
(4x) - Coil Cover Retainer Stud
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 6
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Intercooler Water
Pump to Heat
Exchanger Hose
Edelbrock E-Force Supercharger System for
Installation Instructions
HOSE IDENTIFICATION GUIDE
Heater Core
Hose Assembly
Fuel Rail Inlet
Fuel Rail Crossover
Intercooler
Reservoir to Water
Pump Hose
Manifold to EVAP
Solenoid Hose (18”)
Brake Booster to
Manifold Hose
EVAP Solenoid
to Fender Fitting
Hose (21”)
Intercooler Hose
Assembly
Passenger Side Manifold to
Intercooler Reservoir Hose
Driver Side PCV Hose (22”)
Passenger Side PCV Hose (24”)
Driver Side Manifold to
Intercooler Reservoir Hose
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 7
Brochure #63-1598
Rev. 3/25/13 - QT/mc
Edelbrock E-Force Supercharger System for
Installation Instructions
Test Flash Procedure
Use the supplied programmer to flash the ECU and verify
its compatibility.
Original Equipment Manufacturers often release updates to the computer programming for your vehicle. Edelbrock highly recommends that you verify, with your new car dealer, that your vehicle is equipped with the latest software version from your vehicle manufacturer, before attempting to load the Edelbrock tune.”
Confirm that you have the latest calibration by checking the Edelbrock website (http://www.edelbrock.com/automotive_new/mc/ superchargers/software-tech.shtml ) and entering your serial number in the search field.( Your 4 digit supercharger serial number is written on your kit checklist paperwork, and is also stamped on the front bolt bosses of your supercharger-first 2 digits on RH bolt boss, 2nd 2 digits on LH bolt boss.) Once you have found the latest tune on the site, power on the programmer, press the left arrow and select the Device Info option. Scroll down to Tune Version and compare that number to the one on the site. If they are different, download the new calibration as instructed on the website.
Use directional pad to highlight your vehicle and transmission combination then press Select.
Use directional pad to highlight Begin Program then press Select.
Depending on your specific drivetrain configuration, several separate operations may take place during this step. Completion of each operation will cause the progress bar to reset to zero.
DO NOT unplug the programmer until prompted.
Turn the car off when prompted to do so by the handheld programmer.
Read parting message from programmer then press Select to continue.
Unplug the programmer cable from the OBD-II port.
Put the car into Acc mode, but don’t start the vehicle.
Connect the supplied PCM cable to the OBD-II connector.
Use directional pad to highlight Program Vehicle option
and press Select button.
Use directional pad to highlight Preprogrammed Tune option and press Select button.
Read disclaimer then press Select to continue.
Verify ignition is in the ‘Key On’ position but that the
engine is not running then press Select.
©2013 Edelbrock LLC Part #1596, 1597, 1598, 1599
Page 8
In the rare occurrence that you encounter an error message during the test flash procedure, please refer to pg. 27, titled
Email Edelbrock Your Stock PCM Calibration.
Post Successful Test Flash
If you are ready to install the supercharger, proceed to Step 1 of the Supercharger Installation
OR
If you wish to return the ECU back to the factory calibration, such that the vehicle can still be driven until you are ready to begin the installation, then:
Brochure #63-1598
Rev. 3/25/13 - QT/mc
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