ECS PV-28SV50, GP-1, CP, PV-28SV55, BP-1 User Manual

INSTALLATION INSTRUCTIONS
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OWNER’S MANUAL
POWER-VENT
HIGH-EFFICIENCY
FIREPLACE WITH
BAY WINDOW
MODELS
PV-28SV50-(BN,BP)-1
PV-28SV55-(CN,CP,GN,GP)-1
Installer: Leave this manual with the
appliance.
Consumer: Retain this manual for future
reference.
WARNING: If the information in these in­structions are not followed exactly, a fire or ex­plosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flamma-
ble vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppli­er’s instructions.
If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed
by a qualified installer, service agency or the gas supplier.
EFFECTIVE DATE
NOVEMBER 2006
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If not installed, operated and main­tained in accordance with the manufacturer’s in­structions, this product could expose you to sub­stances in fuel or from fuel combustion which can cause death or serious illness.
22618-4-1106 Page 1
TABLE OF CONTENTS
SECTION PAGE
Important Safety Information ................................................................................................. 3
Safety Information for Users of LP-Gas ................................................................................. 4
Requirements for Massachusetts ............................................................................................. 5
Gas Supply .............................................................................................................................. 6
Introduction ............................................................................................................................. 7
Specifications .......................................................................................................................... 8
Clearances for Direct Vent ......................................................................................................
Heater Installation for Direct Vent ..........................................................................................
Clearances for Single Flue .................................................................................................... 10
Heater Installation for Single Flue ........................................................................................ 10
Specifications .................................................................................................................. 11-14
Clearance to Combustibles ................................................................................................... 15
Log Set Installation Instructions ..................................................................................... 16-17
Installation Instructions - General Safety Information ......................................................... 18
Vent Examples for Single Flue ....................................................................................... 19-22
Direct Vent Installation Instructions ...............................................................................
Gas Connection Installation Instructions .............................................................................. 26
Operating Instructions Checklist ........................................................................................... 27
Lighting Instructions ....................................................................................................... 28-29
Fan Operation ........................................................................................................................ 30
Gas Conversion Instructions ........................................................................................... 31-32
Automatic Humidifier Operation .......................................................................................... 33
Optional Remote Control Thermostat ...................................................................................
Wiring ...
General Information .............................................................................................................. 36
Maintenance .................................................................................................................... 36-37
Unit Operating Faults ............................................................................................................ 38
Resetting the Heater .............................................................................................................. 38
Log Placement ...................................................................................................................... 39
Main Convection Fan ............................................................................................................ 39
Heat Exchanger ..................................................................................................................... 39
Surround Installation Instructions ......................................................................................... 40
Pedestal Installation Instructions .......................................................................................... 41
How to Order Repair Parts .................................................................................................... 42
Parts List ......................................................................................................................... 42-43
Parts View ....................................................................................................................... 44-45
Warranty Terms ..................................................................................................................... 46
Service Notes ........................................................................................................................ 47
9 9
23-25
34 35
22618-4-1106Page 2
IMPORTANT SAFETY INFORMATION
THIS IS A HEATING APPLIANCE
DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED.
• Due to high temperatures the appliance should be lo­cated out of traffic and away from furniture and draper­ies.
• Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
• Young children should be carefully supervised when they are in the same room as the appliance.
• Clothing or other flammable material should not be placed on or near the appliance.
• Any safety screen or guard removed for servicing an ap pliance must be replaced prior to operating the appli ance.
• Keep burner and control compartment clean.
• Vent cap hot while furnace is in operation.
• For manufactured home (USA only) or mobile home or residential installation convertible for use with natu ral gas and liquefied petroleum gases when provision is made for the simple conversion from one gas to the other.
• Installation and repair should be done by a QUALI FIED SERVICE PERSON. The appliance should be in­spected before use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
• DO NOT put anything around the furnace that will ob struct the flow of combustion and ventilation air.
• DO keep the appliance area clear and free from combus
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tible material, gasoline and other flammable vapors and liquids.
• Do examine venting system periodically and replace damaged parts.
• Do make a periodic visual check of burner. Clean and replace damaged parts.
• DO NOT use this heater if any part has been under wa ter. Immediately call a qualified service technician to in­spect the heater and to replace any part of the control system and any gas control which has been under wa­ter.
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22618-4-1106 Page 3
SAFETY INFORMATION FOR USERS OF LP-GAS
Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the mem-
LP-GAS WARNING ODOR
If a gas leak happens, you should be able to smell the gas because of the odorant put in the LP-Gas.
That’s your signal to go into immediate action!
Do not operate electric switches, light matches, use your phone. Do not do anything that could ignite the gas.
Get everyone out of the building, vehicle, trailer, or area. Do that IMMEDIATELY.
Close all gas tank or cylinder supply valves.
LP-Gas is heavier than air and may settle in low areas such as basements. When you have reason to suspect a gas leak, keep out of basements and other low areas. Stay out until firefighters declare them to be safe.
NO ODOR DETECTED - ODOR FADE
Some people cannot smell well. Some people cannot smell the odor of the chemical put into the gas. You must find out if you can smell the odorant in propane. Smoking can decrease your ability to smell. Being around an odor for a time can affect your sensitivity or ability to detect that odor. Sometimes other odors in the area mask the gas odor. People may not smell the gas odor or their minds are on something else. Thinking about smelling a gas odor can make it easier to smell.
The odorant in LP-gas is colorless, and it can fade under some circumstances. For example, if there is an underground leak, the movement of the gas through soil can filter the odorant. Odorants
bers of your household. Someday, there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do. If, after reading the following information, you feel you still need more information, please contact your gas supplier.
Use your neighbor’s phone and call a trained LP-Gas ser vice person and the fire department. Even though you may not continue to smell gas, do not turn on the gas again. Do not re-enter the building, vehicle, trailer, or area.
Finally, let the service man and firefighters check for es­caped gas. Have them air out the area before you return. Properly trained LP-Gas service people should repair the leak, then check and relight the gas appliance for you.
in LP-Gas also are subject to oxidation. This fading can occur if there is rust inside the storage tank or in iron gas pipes.
The odorant in escaped gas can adsorb or absorb onto or into walls, masonry and other materials and fabrics in a room. That will take some of the odorant out of the gas, reducing its odor intensity.
LP-Gas may stratify in a closed area, and the odor intensity could vary at different levels. Since it is heavier than air, there may be more odor at lower levels. Always be sensitive to the slightest gas odor. If you detect any odor, treat it as a serious leak. Imme diately go into action as instructed earlier.
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SOME POINTS TO REMEMBER
Learn to recognize the odor of LP-gas. Your local LP-Gas Dealer can give you a “Scratch and Sniff” pamphlet. Use it to find out what the propane odor smells like. If you suspect that your LP-Gas has a weak or abnormal odor, call your LP-Gas Dealer.
If you are not qualified, do not light pilot lights, perform ser vice, or make adjustments to appliances on the LP-Gas sys­tem. If you are qualified, consciously think about the odor of LP-Gas prior to and while lighting pilot lights or performing service or making adjustments.
Sometimes a basement or a closed-up house has a musty smell that can cover up the LP-Gas odor. Do not try to light pilot lights, perform service, or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP-Gas.
Odor fade, due to oxidation by rust or adsorption on walls of new cylinders and tanks, is possible. Therefore, people should be particularly alert and careful when new tanks or cylinders are placed in service. Odor fade can occur in new tanks, or reinstalled old tanks, if they are filled and allowed
to set too long before refilling. Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade. If such conditions are sus­pected to exist, a periodic sniff test of the gas is advisable. If you have any question about the gas odor, call your LP-gas
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dealer. A periodic sniff test of the LP-gas is a good safety measure under any condition.
If, at any time, you do not smell the LP-Gas odorant and you think you should, assume you have a leak. Then take the same immediate action recommended above for the oc­casion when you do detect the odorized LP-Gas.
If you experience a complete “gas out,” (the container is un­der no vapor pressure), turn the tank valve off immediately. If the container valve is left on, the container may draw in some air through openings such as pilot light orifices. If this occurs, some new internal rusting could occur. If the valve is left open, then treat the container as a new tank. Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty.
22618-4-1106Page 4
REQUIREMENTS FOR MASSACHUSETTS
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas
fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/ UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a) 1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruction.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
22618-4-1106 Page 5
GAS SUPPLY
FLEX TUBING
3/8 NPT NIPPLE
FLARE FITTING
GAS VALVE
SOLENOID
FLARE SHUT OFF VALVE
Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/ CGA-B149 (.1 or .2) installation code.
Recommended Gas Pipe Diameter
Pipe Length Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
Nat. L.P. Nat. L.P.
0-10 feet
0-3 meters
10-40 feet
4-12 meters
40-100 feet
13-30 meters
100-150 feet
31-46 meters
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
1/2”
12.7mm
5/8”
15.9mm
3/4”
19mm
7/8”
22.2mm
3/8”
9.5mm
1/2”
12.7mm
1/2”
12.7mm
3/4”
19mm
Note: Never use plastic pipe. Check to confirm whether your local codes allow copper tubing or galvanized.
Note: Since some municipalities have additional local codes, it is always best to consult your local authority and installation code.
The use of the following gas connectors is recommended: — ANS Z21.24 Appliance Connectors of Corrugated Metal Tubing
and Fittings
— ANS Z21.45 Assembled Flexible Appliance Connectors of
Other Than All-Metal Construction
The above connectors may be used if acceptable by the authority having jurisdiction. The state of Massachusetts requires that a flexible appliance connector cannot exceed three feet in length.
Figure 1
Installing a New Main Gas Cock
Each appliance should have its own manual gas cock.
A manual main gas cock should be located in the vicinity of the unit. Where none exists, or where its size or location is not ad equate, contact your local authorized installer for installation or relocation.
Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases. The gas lines must be checked for leaks by the installer. This should be done with a soap solution watching for bubbles on all exposed connections, and if unexposed, a pressure test should be made.
Never use an exposed flame to check for leaks. Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test. Never pressure test with appliance connected; control valve will sustain damage!
A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing. It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet. This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect.
Pressure Testing of the Gas Supply System
1. To check the inlet pressure to the gas valve, a 1/8" (3mm) N.P.T.
plugged tapping, accessible for test gauge connection, must be placed immediately upstream of the gas supply connection to the appliance.
2. The appliance and its individual shutoff valve must be
disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
3. The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Attention! If one of the procedures results in pressures in excess of 1/2 psig (14" w.c.) (3.5 kPa) on the fireplace gas valve, it will result in a hazardous condition.
Checking Manifold Pressure
Both Propane and Natural gas valves have a built-in pressure regulator in the gas valve. Natural gas models will have a manifold pressure of approximately 3.5" w.c. (.872kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 5.0" w.c. (1.245kPa) for the purpose of input adjustment to a maximum of
10.5" w.c. (2.614kPa) Propane gas models will have a manifold
pressure approximately 10.0" w.c. (2.49kPa) at the valve outlet with the inlet pressure to the valve from a minimum of 11.0" w.c. (2.739kPa) for the purpose of input adjustment to a maximum of
13.0" w.c. (3.237kPa).
A 1/8" (3mm) N.P.T. plugged tapping, accessible for test gauge connection, is located on the outlet side of the gas control.
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22618-4-1106Page 6
INTRODUCTION
Introduction
Always consult your local Building Department regarding regu lations, codes or ordinances which apply to the installation of a direct vent wall furnace.
Instructions to Installer
1. Installer must leave instruction manual with owner after in­stallation.
2. Installer must have owner fill out and mail warranty card sup­plied with furnace.
3. Installer should show owner how to start and operate furnace and thermostat.
4. Installer must locate unit near a grounded wall receptacle for 115VAC power and must provide gas supply and vent the unit properly for safe operation.
Warning: Any change to this furnace or its control can be dangerous. This is a heating appliance and any panel, door or guard removed for servicing an appliance must be replaced prior to operating the appliance.
General Information
This series is designed certified in accordance with American National Standard/CSA Standard Z21.88 and CSA 2.33 by the Canadian Standards Association as a Gas Fireplace Heater to be installed according to these instructions.
Any alteration of the original design, installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and com pany making the change.
Important
All Correspondence should refer to complete Model Number, Se­rial Number and type of gas.
Notice: During initial firing of this unit, oil from the heat exchang­er may bake out and smoke may occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed.
Installation in Residential Garages
Gas utilization equipment in residential garages shall be installed so that all burners and burner ignition devices are located not less than 18” (457mm) above the floor.
Such equipment shall be located, or protected, so it is not subject to physical damage by a moving vehicle.
Qualified Installing Agency
Installation and replacement of gas piping, gas utilization equip-
­ment or accessories and repair and servicing of equipment shall be performed only by a qualified agency. The term “qualified agen­cy” mean any individual, firm, corporation or company which either in person or through a representative is engaged in and is responsible for (a) the installation or replacement of gas piping or (b) the connection, installation, repair or servicing of equipment, who is experienced in such work, familiar with all precautions re­quired and has complied with all the requirements of the authority having jurisdiction. The installation must conform with local codes, or in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or Natural Gas and Propane Installation Code, CSA B149.1. * Available from the American National Standards Institute, Inc., 11 West 42nd St., New York, NY 10036.
A manufactured home (USA only) or mobile home OEM instal lation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSIZ225.1, or Standard for Gas Equipped Recre­ational Vehicles and Mobile Housing, CSA Z240.0.
Sate of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Mas­sachusetts.
High Altitudes
For altitudes/elevations above 2,000 feet (610m), input ratings
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should be reduced at the rate of 4 percent for each 1,000 feet (305m) above sea level, this may be accomplished by reducing manifold pressure. The maximum allowable reduction in manifold pressure for Natural gas shall be from 3.5” w.c. (.872kPa) to 2.8” w.c. (.697kPa). The maximum allowable reduction in manifold pressure for Propane (LP) gas shall be from 10.0” w.c. (2.49kPa) to 8.0” w.c. (1.99kPa). For Canadian high altitude applications, this appliance is suitable for installation at elevations between 0 feet (0m) and 4,500 feet (1,372m) without change.
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22618-4-1106 Page 7
SPECIFICATIONS
Model PV28SV50
Input BTU/HR (KW/H) 19,000 Rear - 9,000 Front
Height 25 1/8”
Width
Depth 17 5/8”
Gas Inlet (Pipe) 3/8” Flair
Electrical - Unit has a 5’ (1.5m) 3 pronged cordset for con-
nection to an approved 115 VAC 60HZ maximum AMPs - 5A wall receptacle.
28 3/16”
Accessories
Part Number Description
PV-2H Top Cover - Slim Assembly
PV-4H Top Cover - Short Assembly
PVPK Pedestal Kit
PVE-1 6” Surround Assembly
PVSH Rear Shroud
TRW Wall Thermostat - Wireless Remote
FRBTC Battery Operated Remote w/Thermostat
FRBTP Battery Operated Remote w/Programmable
Thermostat
TMV2 Two-Stage Thermostats
CIPFP-1 Floor Pad Kit
CIFPB-1C Corner Floor Pad Kit
PVVK24H Direct Vent 24” Vent Kit
PVVK48H Direct Vent 48” Vent Kit
PVVK-SH Single Flue Horizontal Vent Kit
PVVK-SV Single Flue Vertical Vent Kit
PVVK-CFA Flex Vent Kit
22618-4-1106Page 8
CLEARANCES FOR DIRECT VENT
1 9/16”
4 3/32”
1. Pick a location on a wall with a clear space in the room. In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper installation. Be sure to locate the unit close enough to a 110 VAC wall receptacle to properly power appliance.
2. When facing the front of the furnace the minimum clearances from casing to combustible construction are 0” (0mm) on top, 0” (0mm) on each side, recommend 4” (102mm) on sides for servicing and 0”(0mm) from the floor and 0” (0mm) to rear wall.
3. The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12” (305mm).
4. The minimum wall depth is 4” (102mm) and the maximum is 48” (121.92cm).
The vent terminal of a direct vent appliance, with an input of 50,000 BTU (14.6KW) per hour or less shall be located at least 9” (229mm) from any opening through which flue gases could enter a building.
The bottom of the exhaust vent terminal and the air intake shall be located at least 12” (305mm) above grade and must be vented outside.
WARNING: The nearest point of the vent cap should be a minimum horizontal distant of six (6) feet (1.83m) from any pressure regulator. In case of regulator malfunction, the six (6) feet (1.83m) distance will reduce the chance of gas entering the vent cap.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
HEATER INSTALLATION FOR DIRECT VENT
Locating Wall Opening
The recommended location for this furnace is on an outside wall. Locate wall studs so that wall vent opening will be located between wall studs. The wall opening required for venting is a 3 1/2” (89mm) minimum diameter opening.
Refer to Figures 3 and 6 for positioning the heater on wall and for locating gas line connection and vent opening. Furnace can sit on the floor.
Figure 2
22618-4-1106 Page 9
CLEARANCES FOR SINGLE FLUE
1. Pick a location on a wall with a clear space in the room. In selecting a location for installation, it is necessary to provide adequate accessibility clearances for servicing and proper installation. Be sure to locate the unit close enough to a 115 VAC wall receptacle to properly power appliance.
2. When facing the front of the furnace, the minimum clearances from casing to combustible construction are 0” (0mm) on top, 0” (0mm) on each side, recommend 4” (102mm) on right side for serving and 0” (0mm) from the floor and 2” (51mm) to rear wall.
3. The minimum distance from the center of the vent cap to the nearest outside corner or obstruction is 12” (305mm).
The bottom of the exhaust vent terminal and the air intake shall be located at least 12” (305mm) above grade and must be vented outside.
WARNING: The nearest point of the vent cap should be a minimum horizontal distance of six (6) feet (1.83m) from any pressure regulator. In case of regulator malfunction, the six (6) feet (1.83m) distance will reduce the chance of gas entering the vent cap.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other combustible material, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
HEATER INSTALLATION FOR SINGLE FLUE
Locating Wall Opening
The recommended location for this heater is on an outside wall (the unit can be located on an inside wall but must not exceed 20’ (6.096m) in exhaust vent length). Locate wall studs so that wall vent opening will be located between wall studs. The wall opening required for venting is a 1 7/8” (48mm) minimum diameter opening.
Refer to Figures 3 to 6 for positioning the heater on wall and for locating gas line connection and vent opening. Heater can sit on the floor.
22618-4-1106Page 10
SPECIFICATIONS
28 3/16”
(71.6cm)
33 3/4
(85.7cm)
8 5/8”
(21.9cm)
17 5/8
(44.8cm)
5 - SINGLE FLUE
ADAPTOR
12 1/4
(31.1cm)
1 - FLUE OUTLET
13/16
(2.1cm)
2 -
AIR INLET
7 9/16”
(19.2cm)
2 13/16”
(7.1cm)
1 7/16”
(3.7cm)
1”
(2.5cm)
3 - ELECTRIC
CORD
4 - 3/8” BSP CONNECTION INSIDE
1 ½
(3.8cm)
6 1/8”
(15.6cm)
3 9/16”
(9.0cm)
Heater with Pedestal and Single Flue Adaptor
1 Flue Outlet 1 1/2” PVC Pipe
2 Air Inlet
3 Electric Cord
4 3/8” BSP Connection (Inside)
5 Single Flue Adaptor
Figure 3
22618-4-1106 Page 11
SPECIFICATIONS - (continued)
28 3/16”
(71.6cm)
25 1/8”
(63.8cm)
27 3/4
(70.5cm)
17 5/8
(44.8cm)
3 9/16” (9.0cm)
16 15/16
(43.0cm)
1 - FLUE OUTLET
2 -
AIR INLET
3 - ELECTRIC
CORD
4 - 3/8”
BSP CONNECTION INSIDE
1” (2.5cm)
7 9/16”
(19.2cm)
2 13/16”
(7.1cm)
1 7/16”
(3.7cm)
6 1/8”
(15.6cm)
1 ½
(3.8cm)
3 9/16”
(9.0cm)
13/16
(2.1cm)
1 - FLUE OUTLET
Heater without Pedestal
1 Flue Outlet
2 Air Inlet
3 Electric Cord
4 3/8” BSP Connection (Inside)
Figure 4
22618-4-1106Page 12
SPECIFICATIONS - (continued)
29 3/4”
(75.6cm)
35 7/16
(90.0cm)
5 15/16” (15.1cm)
23 13/16
(60.5cm)
5”
(12.7cm)
11 5/16”
(28.7cm)
1 - FLUE OUTLET
3 9/16”
(9.0cm)
4 - SURROUND
ASSEMBL
Y
1 - FLUE OUTLET
AIR INLET
13/16” (2.1cm)
1” (2.5cm)
2 - ELECTRIC
CORD
7 9/16”
(19.2cm)
2 13/16” (7.1cm)
1 7/16”
(3.7cm)
3 - 3/8” BSP
CONNECTION (INSIDE)
6 1/8”
(15.6cm)
1 ½
(3.8cm)
3 9/16”
(9.0cm)
Fireplace Insert with Mantel surround with slim top panel
1 Flue Outlet
2 Electric Cord
3 3/8” BSP Connection (Inside)
4 Surround
Figure 5
22618-4-1106 Page 13
SPECIFICATIONS - (continued)
35 7/16” (90.0cm)
29 3/4
(75.6cm)
5 15/16” (15.1cm)
23 13/16
(60.5cm)
10 1/8
(25.7cm)
6 3/16”
(15.7cm)
1 - FLUE OUTLET
3 9/16” (9.0cm)
16 15/16
(43.0cm)
4 - SURROUND
ASSEMBL
Y
1 - FLUE OUTLET
13/16” (2.1cm)
5 - AIR INLET
7 9/16”
(19.2cm)
2 13/16”
(7.1cm
)
1 7/16”
(3.7cm)
3 - ½”BSP
CONNECTION INSIDE
6 1/8”
(15.6cm)
1 ½
(3.8cm)
3 9/16” (9.0cm)
1”
(2.5cm)
2 - ELECTRIC
CORD
Fireplace Insert with Mantel Surround with short top panel
1 Flue Outlet
2 Electric Cord
3 3/8” BSP Connection (Inside)
4 Surround
5 Air Inlet
Figure 6
22618-4-1106Page 14
CLEARANCE TO COMBUSTIBLES
C
C
A
B B
D
D
A
33 1/4”
(84.5cm)
29 3/4
(75.6cm)
12”
(30.5cm)
26 ½”
(67.3cm)
35 7/16” (90.0cm)
WALL OPENING
E
40”
(1.0m)
CEILING
Freestanding Models
Figure 7 Figure 8
Freestanding Units
A Rear Wall to Heater 2” Single Flue and 1 1/4” Direct Vent
B Side Wall to Heater 0”/4” recommended for serviceability
C Corner Installation 0”
D Sidewall to Heater 0” when short top is being used
E Mantel Clearance 12” from top of Heater
Fireplace Insert
Figure 10
Single Flue
Requires surround for combustion air.
Note: The Mantis Power-Vent High-Efficiency Fireplace has been tested and approved for zero clearance to combustible materials.
22618-4-1106 Page 15
Empire Comfort Systems, Inc. recommends that clearances as listed above should be maintained to allow for removal of the product for servicing.
Figure 9
Direct Vent Installation, Single Flue
Requires surround for combustion air.
Figure 11
LOG SET INSTALLATION INSTRUCTIONS
FRONT RIGHT LOG
FRONT LEFT LOG
CENTER LOG
TO
P LEFT LOG
REAR LOG
TO
P RIGHT LOG
Log Installation
The gas log set (front left log, front right log, center log and rear log) is pre-set and installed in the factory. Only the top left log and top right log are packaged separately inside the firebox for instal­lation by the installer.
1. To access the log set parcel, lift off top panel.
2. Pivot left and right panels open.
3. Unlatch main door latches located on right and left hand side of the heater, remove door.
4. Carefully remove top left log and top right log from firebox and remove cardboard protection from center log and middle log and all packaging materials.
Note: Positions of front left log, front right log, center log, and rear log have been preset at the factory and their loca tions should not be changed. Check that logs have not been damaged in transit.
5. Carefully remove wrapping from top left log and top right log.
Note: Before you begin: Do not handle these logs with your bare
hands! Always wear gloves to prevent skin irritation. After handling logs, wash your hands gently with soap and wa­ter.
All Logs
The positioning of the logs is critical to the safe and clean opera­tion of this heater. Sooting and other problems may result if the logs are not properly and firmly positioned in the appliance.
6. Prior to positioning of top left log and top right log, inspect front burner and rear burner for particles or dust accumula tion on top of burners. If any particles or dust is visible on top of front or rear burners, remove particles before placing top left log and top right log into position.
7. Position top left log into locating pin on rear log and rest on center log. See Figure 12.
8. Position top right log into locating slot on rear log. See Fig ure 12.
9. After top left log and top right log have been placed in posi
­tion and safety check has been carried out, install door and
latch securely with latches located on right and left side of heater.
-
-
-
Figure 12
22618-4-1106Page 16
LOG SET INSTALLATION INSTRUCTIONS
1 - REAR LOG
3 - TOP RIGHT LOG
6 - FRONT RIGHT LOG
2 - CENTER LOG
5 -
FRONT LEFT LOG
4 - TO
P LEFT LOG
LOG SET DIAGRAM - A
The Gas Log Kit contains the following: 1) Rear Log
2) Center Log
3) Top Right Log
4) Top Left Log
5) Front Left Log
6) Front Right Log
Figure 13
22618-4-1106 Page 17
INSTALLATION INSTRUCTIONS - GENERAL SAFETY INFORMATION
1. This installation must conform with local codes or, in the ab­sence of local codes with NFPA54.
2. Provide adequate clearances around the product for servic ing and ensure there are no obstructions to the combustion air intake situated at the back of the heater. Refer to Page 15, Figures 7 and 11.
3. The appliance must be installed on a flat, solid surface (i.e. wood, metal, concrete). Please Note: Rough or uneven surfaces can cause vibration or humming in the heat­er.
4. The Mantis Power-Vent High-Effeciency Fireplace can be in stalled in a wide variety of ways and will fit nearly any room layout. It may be installed in a recessed position, framed out into the room, or across a corner. For installation options re­fer to page 15.
5. This appliance (Insert and Freestanding Models) needs to be installed in such a way that the heater can be times to service the heater exchanger and flue fan located in the rear section of the heater.
Note: Under no circumstances should the appliance be in
stalled under conditions which would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance, to do so will void the warranty.
Note: On Single Wall flue pipe installations (imitation zero
clearance fireplace) a minimum of 2” (50.8cm) clear­ance must be provided at the rear of the heater to enable the heater to get sufficient combustion air to the air inlet located at the rear of heater. Refer to installation instruc­tions on page 15, Figures 7 and 9.
Note: Where a mantel surround is being used on insert installa-
tions and zero clearance fireplace installations, the com­bustion air intake slot located in the top mantel surround must have no obstructions to allow combustion air to en­ter through the slot to the combustion air inlet located at the back of the heater.
continuous
removed at all
-
-
-
22618-4-1106Page 18
VENT EXAMPLES FOR SINGLE FLUE
6”
(15.2cm)
3’ (91.4cm) MIN. 1 - 9
0° ELBOW
VENT TERMINAL
FIRST 90° ELBOW
DOES NOT GET COUNTED WHEN WITHIN 6” (15.2cm) OFF BACK OF HEATER
90 ELBOW°
90 ELBOW
°
2’
(61.0cm)
7’
(2.1m)
5’
(1.5m)
VENT TERMINAL 90
° ELBOW
Max Vent Run - 20ft. Equivalent With Three (3) 90° Elbows
Three foot (3’ (91.4cm)) minimum vent run vertical with one (1) 90° elbow
The vent terminal 90° elbow and first 90° elbow off back of heater when within 6” (15.2cm) off back of heater do not get count ed.
Special Note: For each 45° elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18” (45cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system. Reduce the length of the hori zontal run 36” (91.4cm) for every 90° elbow.
Note: On horizontal runs, a P.V.C. support clamp needs to be installed every 3 feet. No “sags” in horizontal vent runs; water will settle
in the pipe.
When installing a single flue horizontal, minimum vent length protruding from the outside wall including 90° elbow is 6” (15.2cm) from the outside wall. See Figure 14.
Note: Horizontal discharge 90° elbow must be pointed downward. See Figure 16.
Note: All PVC vent run piping can be purchased at a local hardware store. Schedule 40 PVC pipe should be used and cemented.
-
-
Figure 14
Single Flue - Horizontal Short Vent Run
Minimum vertical vent runs is 3’ (91.4cm)
H = 5’ + 2’ = 7’ V = 7’ (2) - 90° = 6’ Total = 20’
Figure 15
Single Flue - Unacceptable Venting
22618-4-1106 Page 19
Single Flue - Horizontal Tall Vent Run
Figure 16
90 ELBOW°
16’
(4.9m)
1’
(30.5cm)
FLEXIBLE PVC PIPE
MANTEL
PVC PIPE (SUPPLIED BY INSTALLER)
2 - 45 DEG. PVC BENDS (SUPPLIED BY INSTALLER)
GAS SUPPLY
FLASHING
VENT CAP (SUPPLIED WITH VENT KIT)
H
SURROUND
H = 16’ V = 1’ (1) - 90° = 3 Total = 20’
VENT EXAMPLES FOR SINGLE FLUE (cont.)
Single Flue - Vertical Vent Run
Figure 17
Figure 18
Single Flue - Vertical Vent Run
with 45 degree elbows
Figure 19
Single Flue - Venting with Shroud Installed
22618-4-1106Page 20
VENT EXAMPLES FOR SINGLE FLUE (cont.)
90° ELBOW
EXTERIOR GRADE
FLUE CENTER
6”
(15.2cm)
MIN.
12” (30.5cm) MIN.
1/4” DOWNWARD SLOPE PER FOOT TO OUTSIDE
42”
(1.2m)
SURROUND
Figure 20
Minimum Exterior Grade Dimension - Single Flue, Horizontal Venting Below Floor
Figure 21
Flex Vent Tubing
Must have minimum 3ft vertical upward
22618-4-1106 Page 21
VENT EXAMPLES FOR SINGLE FLUE (cont.)
FLEXIBLE FLUE KIT
FLEXIBLE GAS LINE
PVC PIPE SWV (SUPPLIED BY INSTALLER)
(2) - 45 DEG. PVC BENDS (SUPPLIED BY INSTALLER IF NECCESSARY)
GALV. SHEET FLASHING TO SEAL CHIMNEY (SUPPLIED BY INSTALLER)
VENT CAP (SUPPLIED WITH VENT KIT)
H
12
X
ROOF PITCH IS
12
X
17’
5.2m
Determining Minimum Vent Height Above the Roof
WARNING: Major U.S. building codes specify minimum chim
ney and/or vent height above the rooftop. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 22.
90° = 3’ V = 17’ Total = 20’
-
ROOF PITCH H (Min.)
Flat to 6/12 12” (305mm)
6/12 to 7/12 15” (381mm)
Over 7/12 to 8/12 18” (457mm)
Over 8/12 to 16/12 24” (610mm)
Over 16/12 to 21/12 36” (914mm)
Figure 22
Venting for Existing Fireplace Installation
22618-4-1106Page 22
DIRECT VENT INSTALLATION INSTRUCTIONS
FLUE CENTER
EXTERIOR GRADE
MANTEL
DIRECT VENT FLUE KIT
GAS SUPPLY
12” (30.5cm)
MIN.
SURROUND
45° ELBOW
47.5”
(1.2m)
47.5”
(1.2m)
EXHAUST OPENING MUST BE POINTED DOWNWARD.
Note: Do not glue intake or exhaust pipes to Direct Vent Adaptor for serviceability.
Direct Vent System Building Exterior View
Figure 25
Figure 23
Horizontal Venting
Figure 24
Horizontal Venting Maximum 47.5” (1.2m) with 45° elbow
45° elbow can be purchased from a local hardware store
Figure 26
Maximum Horizontal Venting - 47 1/2” (1.2m)
Minimum Horizontal Venting - 4 1/2” (11.4cm)
22618-4-1106 Page 23
DIRECT VENT INSTALLATION INSTRUCTIONS (cont.)
EXTERIOR GRADE
FLUE CENTER
1 1/4”
(3.2cm)
MIN.
12”
(30.5cm)
MIN.
FLOOR PROTECTION
FLOOR PROTECTION NO HEARTH REQUIRED
EXTERIOR GRADE
FLUE CENTER
1 1/4”
(3.2cm)
MIN.
12”
(30.5cm)
MIN.
Installation on Rugs and Tile
If this appliance is to be installed directly on carpeting, tile, or other combustible mate rial, other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
The base referred to above does not mean the fire-proof base as used on wood stoves. The protection is primarily for rugs that may be extremely thick and light-color tile that can discolor.
Minimum Exterior Grade Dimension - Unit Without Pedestal
-
Figure 27
Minimum Exterior Grade Dimension - Unit With Pedestal
Figure 28
22618-4-1106Page 24
DIRECT VENT INSTALLATION INSTRUCTIONS (cont.)
EXTERIOR GRADE
FLUE CENTER
12”
(30.5cm)
MIN.
Figure 29
Minimum Exterior Grade Dimension - Existing Fireplace Installation
22618-4-1106 Page 25
GAS CONNECTION INSTALLATION INSTRUCTIONS
FLEXIBLE GAS LINE
GAS CONNECTION (Line Supply)
A 3/8” Flair gas line connection is supplied in the heater
GAS SUPPLY LINE TO HEATER
a. Remove top panel from heater by lifting top panel. b. Remove front and rear panel. c. Remove rubber grommet from back panel of heater and insert gas supply line through back panel of heater. d. Connect gas supply line to flexible gas hose. Ensure that flexible gas hose is not kinked after fitting gas supply line. e. After gas supply line has been brought through from rear of heater, place rubber grommet supplied over gas line and install
panels.
Figure 30
Note: The gas supply line to the heater must be installed under conditions which will allow for easy removal of the heater from its
location for servicing of the heater. For fireplace insert installations, incorporate either a copper loop into the supply line or flexible hose being used for the gas supply to the heater to allow for easy removal of the appliance.
Note: Under no circumstances should the gas supply line to the appliance be installed under conditions, which would not allow for easy removal of the appliance to carry out routine inspection and service to the appliance.
22618-4-1106Page 26
OPERATING INSTRUCTIONS CHECKLIST
BEFORE OPERATING THIS APPLIANCE, CAREFULLY PROCEED THROUGH THE FOLLOWING CHECKLIST
1. Read and understand these instructions before installing or operating this appliance.
2. This appliance is should be installed and repaired by a fully qualified service person who must be familiar with the instal lation of the Mantis Power-Vent High-Efficiency Fireplace.
3. Installers who are not familiar with the installation of this ap pliance should contact Empire Comfort Systems, Inc. prior to installing the appliance to avoid creating hazardous operating conditions.
4. Check and inspect the appliance for gas leaks. In the event of gas leaks, cut off the gas supply to the heater immediately and call your gas supplier or installer.
5. Check and verify that all flue venting combustion air intakes and flue outlets are unobstructed.
6. Refer to pages 19 to 22 for Single Flue pipe and pages 23 to 25 for Co-axial Flue installations. Check that correct flue pipe and cap has been fitted in line with the manufacturer’s specifications as illustrated in this manual pages 11 to 25.
7. Do not use alternative Flue or cap on installation other than that specified in this manual - otherwise heater will malfunc tion and cause hazardous operating conditions and will void the manufacturer’s warranty.
8. Check and verify that flue pipe connection to the appliance when using single 1 1/2” flue pipe installation is correctly installed and secured in line with instruction in this manual,
-
-
-
Pages 19 to 22.
9. Prior to operating the appliance, check for dust or debris on the burners. Refer to Page 37, Figure 47.
10. Check and verify that logs are place correctly as per instruc tions on Pages 16 to 17 of this manual. If logs are incorrectly positioned, it can create a hazardous situation, and in most instances, the heater will not operate correctly.
11. Do not light heater without logs installed, as heater will not operate properly.
12. Check and verify prior to starting the appliance, that all panels are secured in place and that the main door has been locked in position.
13. After verifying and checking all the above points, proceed to lighting instructions. Refer to pages 28 to 29.
-
22618-4-1106 Page 27
LIGHTING INSTRUCTIONS
FRONT BURNER SWITCH
REAR BURNER SWITCH
THERMOSTAT DISPLAY MODE BUTTON
A
B
C D
E
F
G
H
1. Main Electrical power supply must always be switched on to the unit with the two burner switches in the off position (up) before lighting the heater.
2. Turn on main gas supply.
3. Verify that main electrical supply is switched on by checking the 115V AC power status display (Figures 32 and 33) indica tor is on.
4. Burner selection: select low burn (front burner), medium burn (rear burner), or high burn (both burners). Low burn switch (Figure 32) controls the front burner only. Medium burn switch (Figure 33) controls the rear burner only. When both switches are down, they will activate both the low and medium burners, which is the high setting.
5. Heater operating LED sequence (Front Display Panel). Be fore starting ensure that the power L.E.D (Figure 34A) is on and burner switches are off. Switch on the heater by engag­ing the low and medium burner switch, this will activate the pressure switch and the exhaust fan L.E.D (Figure 34E) will be on. Also the two burner L.E.D’s (Figure 34C and 34D) will start flashing for 35 seconds prior to ignition. Once both burners have ignited, the burner L.E.D’s will remain on. If you can’t see flame on the rear burner, but the burner L.E.D is on, then there will be flame there which will become more visible as the heater warms up. Once the heater warms up the low speed L.E.D (Figure 34F) will light and the convec tion fan will blow warm air from the heater. As the heater
becomes warmer, the medium L.E.D (Figure 34G) will come on. When the heater has reached its highest operating tem perature, all three L.E.D’s will light up and the convection fan will now be running at its high speed. Refer to page 30
- Fan Operation. When the heater has been running for some time, the water pump L.E.D (Figure 34B) may come on to
-
signal that the pump has been activated. Refer to page 33
- Automatic Humidifier Operation.
Note: Three heat settings are available for operating your Mantis
heater - low, medium and high.
a. Low setting (front burner only) - engage low burn switch
only (Figure 32)
b. Medium setting (rear burner only) - engage medium
burner switch only (Figure 33)
c. High setting (front and rear burners).
-
-
-
Figure 31
Figure 32
Caution: When switching from the front burner to the rear burner, be sure to activate the rear burner first, then turn off the front burner.
When switching from rear burner to the front burner, be sure to activate the front burner first. Simple rule - always activate the desired burner first, then switch the other burner off. If it is switched the wrong way, the burner(s) will go out and the heater may need to be reset. Refer to page 38 - Resetting the Heater.
Figure 33
Figure 34
22618-4-1106Page 28
LIGHTING INSTRUCTIONS
OFF
ON
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX­PLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
A. BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you can not reach your gas supplier, call the fire de partment.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat, if used, to the lowest setting.
3. Turn off all electric power to the appliance. Turn off elec-
trical control switches to “O.”
4. This appliance is equipped with an ignition device that au-
tomatically lights the burner. Do not try to light the burner by hand.
5. Remove the front access panel below the glass door by
pulling both sides forward simultaneously.
6. Turn gas line valve to “ON.”
7. Wait five (5) minutes to clear out any gas. Then smell for
gas, including near the floor. If you smell gas, STOP! Fol-
B. Use on the wall switch or remote control switch to turn the
gas control on/off. Any attempted repairs or adjustments should be performed by a qualified service technician. Ap­plying force or attempted repair may result in a fire or ex­plosion.
C. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
-
low “A” in the safety information above. If you do not smell gas, go to the next step.
8. Replace the front access panel, press both sides of the panel until both lock position.
9. Turn on electric power to the appliance. Turn on electric control switches to “I.”
10. Set thermostat to desired setting (if available).
11. If the appliance will not operate, follow the instructions “TO TURN OFF GAS TO APPLIANCE,” and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. STOP! Read the safety information above.
2. Set the thermostat, if used, to the lowest setting.
3. Turn off electric power to the appliance.
4. Remove front access panel.
5. Turn gas line valve to “OFF.”
6. Replace front access panel.
22618-4-1106 Page 29
FAN OPERATION
The 3-speed main convection fan will automatically start approximately 3 to 5 minutes after the heater has warmed up.
Note: The 3-speed main convection fan is automatically controlled and will operate on three preset speeds. Depending on your burner setting and the surrounding ambient temperature, the L.E.D lights (Page 28, Figure 34) for the fan will light up. The bottom L.E.D light (Figure 34F) is low speed setting, and middle L.E.D lights (Figure 34G) is the medium speed setting, the bottom, middle and top L.E.D lights (Figure 34H) is the high-speed setting (both burners on).
Note: The fan will operate totally independent of burner setting - it is controlled by temperature only.
a. Front burner only - low fan speed b. Rear burner only - medium fan speed c. Both front and rear burners - high fan speed
On changing the burner setting from high to medium, or from high to low, there will be a delay on the operating speed of the fan until the firebox has cooled down sufficiently for the fan to change speed.
Note: It can take up to approximately 20-30 minutes before the fan speed will change and settle on the next setting. The firebox tempera­ture and the outside ambient temperature will regulate how quickly the fan responds to speed changes.
HEATER SHUT DOWN INSTRUCTIONS
These are approximates only
}
Turn medium burner switch (Figure 33) and low burner switch (Figure 32) to the “OFF” position.
Note: Do not cut main electrical supply to the heater after the heater has been switched off to stop main fan operating. Main fan will
stop operating automatically after the heater has cooled down sufficiently.
22618-4-1106Page 30
GAS CONVERSION INSTRUCTIONS
REGULATOR STEM
ADD BUSHING FOR NATURAL GAS
Warning: Conversion must be done by a qualified service technician. Main burner orifices, front burner bushing, and gas conversion label are provided in conversion kit attached to manifold pipe.
CONVERSION INSTRUCTIONS FROM (LP) PROPANE GAS TO NATURAL GAS
1. Turn OFF gas supply and electrical power to fireplace.
2. Remove lower front panel.
3. Unscrew regulator stem from gas valve and reverse regulator stem to the natural gas position and screw stem back into gas valve. See Figure 35
4. Open four (4) door latches in order to pivot open the front door.
5. Remove logs from fireplace.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation. Verify proper operation after servicing.
6. Disconnect caps and plugs on flame sensor and hot surface ignitor.
7. Remove log plate from interior of fireplace by removing twelve (12) screws. See Figure 47.
8. Remove front burner (one (1) screw).
9. Use 3/8” socket or wrench to remove propane gas front burner orifice marked 1.10 from orifice fitting. Replace with natural gas front burner orifice marked 1.50 into orifice fitting.
10. Insert natural gas front burner bushing into throat (Venturi) of front burner. See Figure 36.
11. Replace front burner with one (1) screw from Step 8.
12. Remove rear burner (one (1) screw).
13. Use 3/8” socket or wrench to remove propane gas rear burner orifice marked 1.45 from orifice fitting. Replace with natural gas rear burner orifice marked 2.35 into orifice fitting.
14. Replace rear burner with one (1) screw from Step 12.
15. Connect caps and plugs on flame sensor and hot surface ignitor.
16. Install log plate into fireplace with twelve (12) screws from Step 7.
17. Replace logs into fireplace. Refer to page 12, Log Placement for correct placement of logs.
18. Close front door by securing four (4) door latches.
19. Replace lower panel.
20. Place Propane gas burner orifice(s) into conversion kit. Attach conversion kit to manifold pipe. Attach gas conversion label adjacent to fireplace nameplate indicating that the fireplace was converted to Natural gas.
21. Turn ON gas supply to fireplace and check all gas connections for leaks with soap solution, watching for bubbles on all gas con nections.
22. Turn ON electrical power to fireplace and turn on fireplace to verify proper operation. It may take several tries for ignition to completely purge all the air from the gas line.
-
22618-4-1106 Page 31
Figure 35
Figure 36
GAS CONVERSION INSTRUCTIONS
REGULATOR STEM
REMOVE BUSHING FOR
LP GAS
Warning: Conversion must be done by a qualified service technician. Main burner orifice(s) and new gas conversion label are provided in conversion kit attached to manifold pipe.
CONVERSION INSTRUCTIONS FROM NATURAL GAS TO (LP) PROPANE GAS
1. Turn OFF gas supply and electrical power to fireplace.
2. Remove lower front panel.
3. Unscrew regulator stem from gas valve and reverse regulator stem to the propane gas position and screw stem back into gas valve. The propane gas arrow will be pointing at the gas valve in the propane gas position. See Figure 37.
4. Open four (4) door latches in order to pivot open the front door.
5. Remove logs from fireplace.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
6. Disconnect caps and plugs on flame sensor and hot surface ignitor.
7. Remove log plate from interior of fireplace by removing twelve (12) screws. See Figure 47.
8. Remove front burner (one (1) screw).
9. Use 3/8” socket or wrench to remove natural gas front burner orifice marked 1.50 from orifice fitting. Replace with propane gas front burner orifice marked 1.10 into orifice fitting.
10. Remove natural gas front burner bushing from throat (Venturi) of front burner. See Figure 38.
11. Replace front burner with one (1) screw from Step 8.
12. Remove rear burner (one (1) screw).
13. Use 3/8” socket or wrench to remove natural gas rear burner orifice marked 2.35 from orifice fitting. Replace with propane gas rear burner orifice marked 1.45 into orifice fitting.
14. Replace rear burner with one (1) screw from Step 12.
15. Connect caps and plugs on flame sensor and hot surface ignitor.
16. Install log plate into fireplace with twelve (12) screws from Step 7.
17. Replace logs into fireplace. Refer to page 12, Log Placement, for correct placement of logs.
18. Close front door by securing four (4) door latches.
19. Replace front panel.
20. Place Natural gas main burner orifices and front burner bushing into conversion kit. Attach conversion kit to manifold pipe. At tach gas conversion label adjacent to fireplace nameplate indicating that the fireplace was converted to Propane gas.
21. Turn ON gas supply to Fireplace and check all gas connections for leaks with soap solution, watching for bubbles on all gas connections.
22. Turn ON electrical power to fireplace and turn on fireplace to verify proper operation. It may take several tries for ignition to completely purge all the air from the gas line.
-
Figure 37
Figure 38
22618-4-1106Page 32
AUTOMATIC HUMIDIFIER OPERATION
Most gas heaters dry out the air in the room. The Mantis has in­geniously solved this problem with an Automatic Humidifier. Gas contains moisture which is normally expelled out the flue or chimney after combustion. But the Mantis is so efficient by taking 92% of the heat out of the burnt gases that the moisture drops out and condenses in the back of the heater. This water is collected in a tank which is then pumped up to a stainless steel condensate tray, where it evaporates in the stream of hot air which is blowing into your home. Air humidity is automatically restored!
Figure 39
1. The amount of condensate build up in the water sump is dependent on outside temperature, length and height of the flue pipe. The automatic humidifier can operate from approximately 10 minute to 6 hour intervals, depending on ambient temperature, style and type of flue. Long single vertical flues can cause the humidifier to come on more often depending on heater settings.
2. When the automatic humidifier is engaged and is transferring the condensate into the holding tank, a hissing sound may be notice able. This occurs when the condensate enters the holding tank and is quite normal. The duration of the sound may vary from 3 to 30 seconds until the holding tank has been filled with the condensate.
3. When the automatic humidifier pump comes on to pump condensate into the stainless steal tray (located on the top of the heater), the L.E.D. light (Page 28, Figure 34B) on the front panel will light up and flash while the condensate pump is operating, and then extinguish after the pump has stopped operating. This means water has been pumped into the tank, and the automatic humidifier operation will begin.
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22618-4-1106 Page 33
FRONT BURNER SWITCH
REAR BURNER SWITCH
THERMOSTAT DISPLAY MODE BUTTON
OPTIONAL REMOTE CONTROL THERMOSTAT
OPTIONAL
REMOTE
CONTROL /
THERMOSTAT
WHITE
BLACK
BLACK
WHITE
RED
BLUE
JUNCTION BLOCK
TO
TRANSFORMER
BLUE
TO “T2”
TO “T2”
TO “T1”
TO “T1 ”
WHITE
An optional programmable Remote Control Thermostat can be fit­ted to the heater at the factory when ordered or even after the heat­er has been installed. See your Mantis dealer for correct type.
Installation: The Remote Control can be installed by the owner of the heater if required. The Remote Control is a battery operated device, which requires a small amount of low voltage wiring. A wiring loom package is supplied by Empire Comfort Systems, Inc. which simply attaches onto the junction box. See Figure 35.
Remove blue jumper wire from junction block and save for fur ture use. From the remote control receiver, cut and strip one black wire 1/4” terminal from wire. Attach the stripped black wire to the blue wire connector from the transformer on the junction box. From the remote control receiver, attach the Y wiring lead to the 1/4” terminal on the black wire. Attach the one white wire to the red wire connection from “T1” on the junction block. Attach the other white wire from the remote control receiver to the black wire connection from “T2” on the junction block.
Figure 40
In basic terms the red button acts as a Remote Control override switch for the front burner only. Also the Remote can switch the heater on and off in the high setting, medium setting or low set­ting.
Note: When the heater or the Remote Control is not being used for long periods the burner switches should be in the off posi­tion, also in summer the heater should be turned off at the power point.
-
Figure 43
Figure 42Figure 41
Economy Display Mode (Red Button Operation): The red but ton above the two burner switches is called the economy display mode and will only function when a Remote Control Thermostat has been installed in the heater. The most common way this button is used to have the Remote Control set on Thermo mode with a desired temperature set for the heater to turn on and off, which is dependant on the ambient temperature, location and the area the appliance is positioned in. When using a Remote Control Ther­mostat both burner switches need to be in the on position. When the red button is pressed with both burner switches on, the front burner only will ignite or if already alight, it will now remain on regardless of what function or temperature is set on the Remote Control.
In this situation only the back burner will turn on and off accord ing to the setting on the Remote Control. By running the heater this way you will use less gas and still have the aesthetic effect of the front burner. However, if the appliance is in a small area, this setting may get to warm for you. To change the setting, press the red button so that it is not illuminated and the heater will revert back to its normal operation.
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22618-4-1106Page 34
WIRING
(1) (2) BLACK
BLACK (3) (4) RED
YELLOW (5) (6) RED
BLUE (7) (8) BROWN
GREY (9) (10) RED
RED (11) (12) BLACK
BLACK (13) (14) RED
RED (15) (16) FRONT H.S.I.
FRONT H.S.I. (17) (18) REAR H.S.I.
REAR H.S.I. (19) (20) BROWN
WHITE (3-5-7) (1) BLUE
BLACK (8) (2) BLACK
(15) ORANGE
(13) RED
(11) BLACK
(9) BROWN
(7)
PURPLE
(5) BLUE
(3) WHITE
(1) YELLOW
GREEN/YELL
OW (16)
BLACK (14)
BLACK (12)
GREEN (10)
RED (8)
RED (6)
BLACK (4)
RED (2)
(5) YELL
OW
(3) BLACK
(1) GREY
ORANGE (6)
WHITE (4)
RED (2)
WATER LEVEL SWITCH
TRANSFORMER
14 WAY RIBBON TO
FRONT PANEL DISPLAY
FRONT BURNER
SWITCH
REAR BURNER
SWITCH
THERMISTOR
P1 TO DISPLAY
P1 TO DISPLAY
AIR PRESSURE
SWITCH
PIN 5
(NC)
(NO)
(COM)
TRANSFORMER
120V BLACK PINS 4 OR 6
CONV. FAN
PIN 13
GAS VALVE
80
C
VAL
VE /
INDP
FLUE FAN
PIN 3
PIN 6
PIN 4
120V WHITE
HSI
PIN 18
PIN 16
PIN 20
PIN 5
CONDENSATE PUMP
WIRING DIAGRAM
WHITE BLACK
ORANGE
ORANGE
BLACK BLACK
ORANGE
YELL
OW
TRANSFORMER
TO JUNCTION BLOCK
YELLOW
BLUE
BLUE
BROWN
BROWN
F
R
GREY
4 µF
3 µ
F
14 WAY RIBBON TO CONTROL MODULE
P1
T1
T2
P2
OPTIONAL CONTROL WIRING
RECEIVER
BLACK
WHITE
PURPLE
YELLOW
BLUE
WHITE
WHITE
BLACK
RED
R. BRN. THERM (4) L. BRN. THERM (3)
BLACK
BLUE
WHITE
RED
BLUE
JUNCTION BLOCK
TO
TRANSFORMER
BLUE
INDICATO
R
SWITCH
BLACK
WHITE
WHITE
+ -
The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or Canadian Electri­cal Code, CSA C22.1, if an external electrical source is utilized.
This appliance is equipped with a three-prong [grounding] plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong recep­tacle. Do not cut or remove the grounding prong from this plug. For an ungrounded receptacle, an adapter, which has two
prongs and a wire for grounding, can be purchased, plugged into the ungrounded receptacle and its wire connected to the recep­tacle mounting screw. With this wire completing the ground, the appliance cord plug can be plugged into the adapter and be electri­cally grounded.
CAUTION: Label all wires prior to disconnection when ser­vicing controls. Wiring errors can cause improper and dan­gerous operation. Verify proper operation after servicing.
Note: For testing flame sensor circuit use a micro-amp meter in series with sensor. Minimum current should be 1 micro-amp dur­ing operation. Be careful as flame sensor is in the 115VAC circuit. If current is below 1 micro-amp, remove sensor, clean with light sandpaper and retest.
Note: This heater is equipped with a remote bulb electronic thermistor control located low on the back of the furnace. Sometimes due to field locations different air currents may ef­fect the control sensing of the thermistor. This sensing bulb can be re-located if necessary to provide for better air sensing and control.
22618-4-1106 Page 35
Figure 44
Figure 45
GENERAL INFORMATION
Over Temperature Cut Out
The Mantis Power-Vent High-Efficiency Fireplace is protected against overheating with a high temperature 80°C (176°F) cut off switch to protect the heat exchanger, plastic sump and flue fan.
The high temperature cut off switch will automatically switch off the gas supply to the heater, if the temperature in the room where the heater is located reaches approximately 28°C (82.4°F). The heater will go into lock out mode. An allowance of 15 minutes minimum must be made to allow for the main fan to cool down the heater prior to restarting the appliance.
Note: In most instances, overheating of the heater is a direct result of too much lint and dust having accumulated in the main convec­tion fan. This makes the fan unable to supply sufficient air to cool down the heat exchanger. It is recommended that you inspect your main convection fan prior to the start of the heating season and if necessary have it serviced by a qualified service technician (refer to Page 37 - Maintenance).
Paint Curing - First Firing
The first fire in your heater is part of the paint curing process. Your Mantis Power-Vent High-Efficiency Fireplace has been painted with the highest quality heat resistant silicon paint avail­able in the world.
To ensure that the paint is properly cured, light the unit and leave it burning on high burn for approximately 1 hour.
1. During initial firing of this unit, its paint will bake out, and smoke will occur. To prevent triggering of smoke alarms, ventilate the room in which the unit is installed. During initial firing of logs, you will detect an odor as the logs are cured. Also, during the curing process the logs will burn with a yel low flame.
2. Don’t touch the surface of the heater. It will be soft during this paint-curing phase. Once cured it will not be soft again.
3. The paint finish of the heater should not be cleaned with any caustic or abrasive cleaning solutions.
4. Any damage to painted surface should be repaired with spe cial touch paint available from your Mantis Dealer.
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-
MAINTENANCE
Note: Your appliance should be inspected, serviced and checked
annually by a qualified service person to ensure that your appliance is operating safe and efficiently. Should you detect any abnormality in the operation of your appli­ance call a qualified service person who has been trained and approved to inspect and service the appliance. This may be your installer or dealer (routine service is not covered under warranty).
22618-4-1106Page 36
MAINTENANCE
LOG SUPPORT PLATE
BURNER PLA
TE
REAR BURNER
FRONT BURNER
IGNITOR ASSEMBL
Y
FLAME SENSOR
Figure 46
Front door removal drawing
Glass Cleaning
It will be necessary to clean the glass periodically. During start­up, condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also, initial paint curing may deposit a slight film on the glass. It is therefore recommended that the glass be cleaned two or three times with a non-abrasive household cleaner and warm water (we recommend gas fireplace glass cleaner) after the initial burn. We do not recommend using packaged spray type household glass cleaner. After that, the glass should be cleaned two or three times during each heating season depending on the circumstances present.
General Glass Information
Only glass approved for use in Empire Comfort Systems, Inc. fire­place may be used for replacement. The glass replacement must be done by a licensed or qualified service person.
WARNING
1. The use of substitute glass will void all product warranties.
2. Care must be taken to avoid breakage of the glass.
3. Under no circumstances should this appliance be operated
4. Do not abuse the glass by striking or hitting the glass.
WARNING: Do not use abrasive cleaners on glass. Do not attempt to clean glass when glass is hot.
Glass Assembly Replacement
1. Remove cabinet top.
2. Pivot left and right front panels open.
3. Release two door latches on left and right of firebox.
4. Grasp glass frame and carefully pull toward you.
5. Place glass frame assembly on non-abrasive surface. The ex
:
without the glass front or with a broken glass front. Replace­ment of the glass (with gasket) as supplied by the manufac­turer must be done by a qualified service person.
terior of the glass frame assembly should be facing the non­abbrasive surface.
6. Insert a putty knife between glass and bottom corners on frame. Carefully separate glass from frame.
7. Use putty knife to remove silicone and gasket material from frame. Surface of frame must be clean and dry.
8. At each corner of frame apply two (2) three inch beads of high temperate (orange) silicone.
9. With thin gasket on glass facing silicone on frame, insert glass into frame. Carefully press the glass onto frame in order to have contact between glass and silicone.
10. Allow silicone to set-up for an adequate time.
11. Gently place glass frame back into firebox.
12. Close the 2 door latches on left and right of firebox.
13. Pivot left and right front panels closed.
14. Replace cabinet top.
Figure 47
Main Burner Drawing
Cleaning Main Burner
Remove main burner and apply air pressure inside the throat and ports of the main burner.
Removing HSI Flame Sensor, Blower and Orifice
1. Remove front door assembly. See Figure 46.
2. Remove logs from firebox.
3. Remove installation bracket and gasket from underside of firebox (1 screw).
4. Disconnect flame sensor and HSI connector from wiring har ness.
5. Remove log support from inside firebox (13 screws).
6. Remove HSI from log support (13 screws).
-
7. Remove flame sensor from log support (1 screw).
8. Remove burners from firebox (1 screw).
9. Once burners are removed, orifices are exposed.
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22618-4-1106 Page 37
UNIT OPERATING FAULTS
SERVICE AND INSTALLATION OF THE APPLIANCE SHOULD BE CARRIED OUT BY AUTHORIZED PER­SONNEL ONLY.
THE MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS FIREPLACE HEATERS IS IMPROPER GAS PRES SURE, INCORRECT LOG PLACEMENT, IMPROPER IN­STALLATION, INCORRECT FLUE INSTALLATION, IN­CORRECT SWITCHING OF BURNERS, DIPS/SPIKES IN THE INCOMING POWER OR REVERSE POLARITIES.
The above situations can cause such problems as changes in flame color or configuration, intermittent operations, changes in
RESETTING THE HEATER
There are a number of reasons why sometimes the heater will switch itself off and is the correct thing for the heater to do in certain situations (i.e. overheating, power failure or dips, windy conditions, pump failure, partial or full blockage of flue pipe or no gas. All of these operations are monitored by the electronic con­trol box inside the heater, which is heat sensitive, pressure switch sensitive, flame sensitive and water sensitive. If one of these items is not correct, the heater will shut itself down.
To reset, turn both burner switches to the OFF position, ensure the red button above the two burner switches is not illuminated (if a Remote Control is fitted, have it in the off mode). Then turn the power off at the power point for approximately 10 seconds. Then turn the power point back on and the power L.E.D. should be illu
heat output, carbon build up or sooting, bad odors, rattles or other sounds, start up failures and burner(s) switching themselves off. These are nearly always the result of improper installation or in correct operation and it may take sometime for these problems to show themselves. Before calling out a technician you must be
-
able to repeat the fault, try resetting the heater. Read below.
Note: Incorrect installation of the unit, logs, flue pipe, gas pres­sure or operation, which cause the above mentioned faults, are not covered under warranty and a service call fee will be charged to correct such problems.
minated. If you have a Remote burner switch and the rear burner L.E.D. should start flashing, with the flue fan L.E.D. remaining steady. Wait approximately 60 seconds for the rear burner to ig nite. You can tell when it has lit, even if you can’t see any flames, by looking at the rear burner L.E.D. which should remain steady. Repeat the same process with the front burner. Turn on the front burner switch and wait approximately 60 seconds and the front burner L.E.D. will remain steady.
In approximately 5 minutes the convection fan should start and the heater has been successfully reset.
Note: if the heater is still warm when reset the convection fan may already be running when the unit is powered up.
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22618-4-1106Page 38
LOG PLACEMENT
If for any reason a log should need replacement, you must use the proper replacement log. Consult your Mantis dealer for correct replacement logs.
Replacement logs must be installed and positioned as outlined on pages 16 through 17 under Log Installation.
MAIN CONVECTION FAN
The main convection fan in the heater should be checked, ser­viced and cleaned annually by a qualified service person to ensure that your appliance is operating efficiently.
Note: Improper positioning of logs can create carbon build up
and will alter the unit’s performance and operation.
Note: If the main convection fan becomes clogged with lint and
dust an over-temperature situation will occur through the heater exchange system and the over-temperature safety switch will stop the heater from operating.
HEAT EXCHANGER
The heat exchanger of the unit is located at the rear of the heater. The heat exchanger should be inspected annually by a qualified service person for lint and dust build up. Excessive dust and lint build-up in the heat exchanger can alter the unit’s performance and operation.
Note: This appliance (Insert and Freestanding Models) needs
to be installed in such a way that the heater (especially with models built into a fireplace) can be removed at all times to service the heat exchanger and flue fan, which
22618-4-1106 Page 39
are located at the rear section of the heater.
Under no circumstances should the appliance be installed under conditions that would not allow for easy removal of the appliance to carry out routine inspection and ser vice work on the appliance.
DISCONNECT MAIN POWER PRIOR TO STARTING ANY WORK ON THE APPLIANCE.
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SURROUND INSTALLATION INSTRUCTIONS
COMBUSTION AIR INTAKE SLOT
COMBUSTION AIR DEFLECTOR
SURROUND TOP
SURROUND SIDE
4 SCREWS
1. Remove Fireplace Insert Surround assembly from carton, handle insert surround with care to avoid paint damage.
2. Assembly Fireplace Insert Surround as per diagram with four (4) 10 x 1/2” screws supplied.
3. Install surround assembly around fireplace.
4. Install either slim or short top. Note: Top will hold surround in place.
Figure 48
Figure 49
PARTS LIST
Part Number Description Quantity Supplied
22754 Top, Surround Assembly 1
21859 Side, Surround 6” 2
Replacement 10 x 1/2” screws can be purchased from a local hardware store.
22618-4-1106Page 40
PEDESTAL INSTALLATION INSTRUCTIONS
SCREW HOLE
SCREW HOLE
LOCATO
R
SLOT
LOCATOR SLOT
Optional Pedestal Assembly Installation
1. Remove pedestal assembly from carton. Handle pedestal with care to avoid paint damage.
2. Place pedestal assembly into position where heater is to be located.
3. Lift and place main body of heater on top of pedestal assem­bly and align main body of heater with locating tabs provided on pedestal assembly (refer to diagram).
NOTE: To avoid accidents and damage to main heater body and
paint-work, it is recommended that main body of heater should be located on top of pedestal assembly by 2 peo­ple.
4. Secure pedestal assembly to main body of heater with three (3) 1/2”- 10 x 24 screws supplied (refer to diagram).
Figure 50
Note: Use the three (3) 1/2”- 10 x 24 screws and washers provided to secure
pedestal assembly to base of heater.
22618-4-1106 Page 41
PARTS LIST
PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
Index Part Number Number Description
1 22868 REAR PANEL ASSEMBLY 2 21654 BRACKET, PIPE ASSEMBLY 3 22670 REAR HEAT SHIELD ASSEMBLY 4 21664 TOP COVER ASSEMBLY (INCLUDES #5) 5 R8854 BALL STUD 6 22693 TOP HEAT SHIELD ASSEMBLY 7 22859 FIREBOX ASSEMBLY (INCLUDES #9 & #26) 8 22860 HEAT EXCHANGER TUBE ASSEMBLY (INCLUDES 3 OF #9) 9 R8855 GASKET, END PLATE 10 22861 PLATE, RESTRICTOR ASSEMBLY (INCLUDES 2 OF #9) 11 22862 INDUCER ASSEMBLY (INCLUDES #12 & #14) 12 22863 BLOWER ASSEMBLY (INCLUDES #14) 13 R8802 SWITCH, BIMETALIC 14 R8795 GASKET, SUMP 15 22864 HEAT EXCHANGER ASSEMBLY (INCLUDES 2 OF #9, MUST ORDER #14) 16 R8811 GASKET, INLET HEADER 17 21650 TUBING (SUMP TO PUMP) 18 21652 TUBING (SUMP TO PRESSURE SWITCH) 19 21627 SHIELD, REAR INNER 20 22779 LEFT REAR PANEL ASSEMBLY (INCLUDES INSULATION) 21 21667 LEFT SIDE DOOR ASSEMBLY 22 22642 TUBE, CONDENSATE 23 21647 CONNECTOR TUBING ASSEMBLY (PUMP TO CONDENSATE TUBE) 24 21605 COVER, INLET AIR DUCT 25 22780 INLET AIR DUCT ASSEMBLY 26 R8810 GASKET, INLET AIR DUCT 27 21641 BRACKET ASSEMBLY THERMISTER (SPRING CLIP INCLUDED) 28 R4053 CLAMP, DOOR (4 USED ON UNIT) 29 22694 BRACKET, MAGNET HOLDER ASSEMBLY (2 USED ON UNIT) 30 21640 BRACKET ASSEMBLY (SPRING CLIP INCLUDED) 31 21615 ANGLE, HEAT EXCHANGER BRACKET 32 21609 ANGLE, REAR HEAT SHIELD BRACKET 33 22668 RIGHT REAR PANEL ASSEMBLY (INCLUDES INSULATION) 34 21665 RIGHT SIDE DOOR ASSEMBLY 35 21651 TUBING (FIREBOX TO PRESSURE SWITCH) 36 R8835 FITTING, BARBED HOSE 37 22865 IGNITOR, HOT SURFACE ASSEMBLY 38 21611 BRACKET, IGNITOR 39 R8807 FLAME SENSOR 40 22656 LOG PLATE ASSEMBLY 41 22657 SMALL BURNER ASSEMBLY NAT (INCLUDES #43 AND #44) 41 22753 SMALL BURNER ASSEMBLY LPG (INCLUDES #44) 42 22658 LARGE BURNER ASSEMBLY (INCLUDES #44)) 43 R8791 BUSHING, AIR SHUTTER (NAT ONLY) 44 R8790 BUSHING, BURNER 45 P208 REAR ORIFICE, LPG 45 P294 REAR ORIFICE, NAT 46 P293 FRONT ORIFICE, NAT 46 P295 FRONT ORIFICE, LPG 47 R8793 HOLDER, ORIFICE 48 R7572 JAMB NUT 49 22627 GAS LINE - REAR
22618-4-1106Page 42
PARTS LIST
PLEASE NOTE: When ordering parts, it is very important that part number and description of part coincide.
Index Part Number Number Description
50 22628 GAS LINE - FRONT 51 M174 GASKET 52 11269 GAS LINE BRACKET 53 R8886 COMPRESSION FITTING 54 R8812 VALVE, NAT 54 R8869 VALVE, LPG 55 R8898 PIPE NIPPLE 56 R8825 SOLENOID 57 R3312 CONNECTOR, MALE 3/8 X 3/8 58 R8827 FLEX LIINE (2 USED) 59 R8846 SHUT-OFF VALVE 60 22866 FIREBOX BASE ASSEMBLY 61 21645 CONTROL BOX ASSEMBLY 62 R8889 TRANSFORMER 12-24V 63 R8804 TRANSFORMER 24V 64 21572 MOUNTING BRACKET, TERMINAL 65 R8817 TERMINAL STRIP 66 R8894 JUMPER WIRE 67 22778 AIR CIRCULATOR ASSEMBLY 68 21663 DOOR ASSEMBLY, BLACK 68 22758 DOOR ASSEMBLY, CHROME 68 22759 DOOR ASSEMBLY, GOLD 69 22867 FRONT PANEL ASSEMBLY (INCLUDES #70 AND #71) 70 R8840 WIRE HARNESS (WITH RED BUTTON SWITCH) 71 R8809 SWITCH, DOUBLE ROCKER 72 R8803 CIRCUIT BOARD ASSEMBLY 73 R8838 NUT, NYLON 4-40 (3 REQUIRED) 74 R8905 RIBBON CABLE 75 R8872 CIRCUIT BOARD WIRE HARNESS 76 R8829 WIRE HARNESS, 120V 77 R8830 WIRE HARNESS 12V 78 R8831 WIRE HARNESS 12V 79 21646 PUMP ASSEMBLY 80 R8805 AIR PRESSURE SWITCH 81 R8881 CAPACITOR 3uF 82 R8880 CAPACITOR 4uF 83 R8911 TRANSFORMER WIRE ASSEMBLY 84 22727 BOTTOM PAN ASSEMBLY 85 R8822 LOG, TOP LEFT 86 R8824 LOG, TOP RIGHT 87 R8823 LOG, REAR 88 R8820 LOG, CENTER 89 R8821 LOG, FRONT LEFT 90 R8819 LOG, FRONT RIGHT 91 22773 THERMISTOR ASSEMBLY (TEMPERATURE CONTROL)
22618-4-1106 Page 43
PARTS VIEW
1
4
5
6
9
7
30
28
33
5
21
15
27
24
28
19
11
12
9
10
9
34
29
31
16
20
14
29
26
25
22
17
8
3
2
13
36
18
35
23
32
22618-4-1106Page 44
PARTS VIEW
69
67
72
84
61
50
47
48
53
54
53
51
60
56
55
48
47
80
52
65
39
40
41
42
38
45
46
89
85
86
87
88
81
78
77
73
66
83
76
90
44
43
49
37
82
70
71
64
79
63
62
57
59
58
74
58
75
68
91
22618-4-1106 Page 45
WARRANTY TERMS
Purchase Date:
Dealer Name/Phone:
Installer - Place Serial Number
Sticker Here and Leave this Manual
with the Consumer.
Limited Ten-Year Heat Exchanger Warranty
Empire promises to the owner that if the heat exchanger (see parts list) fails because of defective workmanship or material within ten years from the date of purchase, Empire will repair, or at Empire’s option, replace the defective heat exchanger.
Limited Five-Year Parts Warranty
Should any part fail because of defective workmanship or material within five years from the date of purchase, Empire will repair or replace it, at Empire’s option.
Limited Two-Year Labor Warranty
Should any part fail because of defective workmanship or material within two years from the date of purchase, Empire will repair or replace it, at Empire’s option. All labor must be performed by a qualified gas appliance technician.
Duties Of The Owner
The heating appliance must be installed by a qualified installer and operated in accordance with the written instructions furnished with the appliance. Ready access to the appliance for service is the responsibility of the owner. Travel, diagnostic cost, service labor, labor to repair the defective appliance, and freight charges on warranty parts to and from the factory will be the responsibility of the owner. A bill of sale, cancelled check, or payment record should be kept to verify purchase date and establish warranty period.
What is Not Covered
This warranty does not imply or assume any responsibility for damages resulting from the use, misuse, or improper instal lation of this heating appliance. This warranty covers only claims involving defective workmanship or materials.
How To Get Service
Service under this warranty must be obtained by contacting your Empire dealer. Provide your dealer with the model number, serial number, type of gas and purchase verification information. If contacting your Empire dealer does not provide satisfactory service, contact: Consumer Relations Department, Empire Comfort Systems Inc., P.O. Box 529, Belleville, Illinois 62222, or call 618-233-7420.
Your Rights Under State Law
This warranty gives you specific legal rights. You may have other rights, which vary from state to state.
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22618-4-1106Page 46
HOW TO ORDER REPAIR PARTS
Parts can be ordered only through your service person or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer.
All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your equipment. Then determine the Part Number ( illustration and list. Be sure to give all this information . . .
Fireplace Number Part Description
Fireplace Serial Number Part Number
Type of Gas (Propane or Natural)
Do not order bolts, screws, washers or nuts. They are standard hardware items and can be purchased at any local hardware store.
Shipments contingent upon strikes, fires and all causes beyond our control.
not the Index Number) and the Description of each part from the following appropriate
SERVICE NOTES
22618-4-1106 Page 47
Mantis is a trademark of: Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 FAX: 618-233-7097 or 800-443-8648 info@empirecomfort.com
www.empirecomfort.com
22618-4-1106Page 48
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