Eclipse AH-MA DualBlock, Air Make Up Series Design Manual

Design Guide 163
6/19/2012
Eclipse AH-MA DualBlock
Burners
Air Make Up Series
Version 1
Copyright
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Any operation expressly prohibited in this manual, any adjustment, or assembly procedures not recommended or authorized in these instructions shall void the warranty.
Disclaimer Notice
In accordance with the manufacturer’s policy of continual product improvement, the product presented in this brochure is subject to change without notice or obligation.
The material in this manual is believed adequate for the intended use of the product. If the product is used for purposes other than those specified herein, confirmation of validity and suitability must be obtained. Eclipse warrants that the product itself does not infringe upon any United States patents. No further warranty is expressed or implied.
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We have made every effort to make this manual as accurate and complete as possible. Should you find errors or omissions, please bring them to our attention so that we may correct them. In this way we hope to improve our product documentation for the benefit of our customers. Please send your corrections and comments to our Marketing Communications Manager.
It must be understood that Eclipse’s liability for its product, whether due to breach of warranty, negligence, strict liability, or otherwise is limited to the furnishing of replacement parts and Eclipse will not be liable for any
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The explanation of these symbols follows below. Please read it thoroughly.
How To Get Help
If you need help, contact your local Eclipse representative. You can also contact Eclipse at:
1665 Elmwood Rd. Rockford, Illinois 61103 U.S.A. Phone: 815-877-3031 Fax: 815-877-3336 http://www.eclipsenet.com
Please have the information on the product label available when contacting the factory so we may better serve you.
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WARNING
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Table of Contents
1 Introduction............................................................................................................................ 4
Product Description .............................................................................................................. 4
Audience .............................................................................................................................. 4
Purpose................................................................................................................................ 4
AH-MA DualBlock Documents ............................................................................................. 4
Related Documents.............................................................................................................. 4
2 Safety...................................................................................................................................... 5
Safety Warnings ................................................................................................................... 5
Capabilities........................................................................................................................... 5
Operator Training ................................................................................................................. 5
Replacement Parts...............................................................................................................5
3 System Design....................................................................................................................... 6
Design .................................................................................................................................. 6
Step 1: Burner Option Selection........................................................................................... 6
Step 2: Blower Option Selection........................................................................................... 8
Step 3: Control Methodology................................................................................................ 8
Step 4: Ignition System ........................................................................................................ 9
Step 5: Flame Monitoring Control System............................................................................ 9
Step 6: Main Gas Shut-Off Valve Train ................................................................................ 10
Step 7: Process Temperature Control System..................................................................... 10
Appendix ................................................................................................................................... i
Conversion Factors ..............................................................................................................i
Key to Schematics................................................................................................................ ii
Eclipse AH-MA DualBlock Burner, V2, Design Guide 163, 6/19/2012
3
Introduction
1
Product Description
The Eclipse AH-MA DualBlock burner belongs to the family of "AH-MA burners" and it is designed for work at the core of the air flow to be heated. It is modular and with the mixing in the head. The burner itself is supplied with a flange to couple it to the wall or it can be mounted on a plate ready for insertion into the unit machine or duct, needing a minimum combustion chamber. The fan may be interior or exterior to the machine or duct. The standard applications are for ducts in depression or lightly over- pressured.
These burners are designed to obtain an extremely clean combustion. Their complete independence from the air flow to be heated permits their application in all types of furnaces, ovens and dryers, even when there is a high degree of humidity, very low concentration of oxygen, large variations in the flow, etc.
The great flexibility of the power that these units can work with, a ratio higher than 20 to 1 permits changing from the maximum to minimum power to correctly attend the needs of the system temperature.
External Mounting
Audience
This manual has been written for people who are already familiar with all aspects of a combustion system and its add-on components, also referred to as “the burner system”.
These aspects are:
Design / Selection
• Use
• Maintenance
The audience is expected to be qualified and have experience with this type of equipment and its working environment.
Purpose
The purpose of this manual is to ensure the installation of a safe, effective, and trouble-free combustion system is carried out.
AH-MA DualBlock Documents
Design Guide No. 163
• This document
Datasheet No. 163
Available for individual AirHeat models
Required to complete installation
Installation Guide No. 163
Used with Datasheet to complete installationn
Related Documents
EFE 825 (Combustion Engineering Guide)
• Eclipse Bulletins and Information Guides: 710, 720, 732, 742, 760, 818, 832, 852, 854, 856, 610, 620, 630, 826, 820, 930, I-354
Internal Mounting
Figure 1.1. AH-MA DualBlock Burner
4
Eclipse AH-MA DualBlock Burner, V2, Design Guide 163, 6/19/2012
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