Eclipse 902-482 Instruction Manual

Test Equipment Depot - 800.517.8431

- 99 Washington Street Melrose, MA 02176 - TestEquipmentDepot.com

Instruction Manual

Hydraulic Punch Driver 902-482

Due to continuing improvements, actual product may differ

slightly from the product described herein.

R

ead this material before using this product.

Failure to do so can result in serious injury.

LIMITED 1 YEAR WARRANTY

We make every effort to assure that its products meet high quality and durability standards,
and warrants to the origin al purchaser that this product is free from defects in materi als
and workmanship for the period of one year from the date of purchase (90 days if used
as rental equipment). This warranty does not apply to damage due directly or indirectly, to
misuse, abuse, negligence o r accidents, r epairs or alterations ou tside our facilities, no rmal
wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages
arising from the use of our product. Some states do not allow the exclusion or limitation of
incidental or consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL O THER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF M E RCHANTABILITY
AND FITNESS.

To take advantage of this warranty, the product or part must be returned to Eclipse with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either
repair or replace th e produ ct at our el ectio n or we may ele ct to ref un d th e purch ase p rice i f
we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.

SAVE THIS MANUAL

The warranty gives you specific legal rights and you may also have other rights which
vary fr om place to place.

GENERAL SAFETY RULE

SAVE THIS MANUAL

Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the month and year of
purchase. Keep this manu al and the receipt in a safe and dry place for
future reference.

IMPORTANT SAFETY INFORMATION

In this manual, on the labeling, and all other information provided wi th this
product:

This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obe y all safety messages that follow
this symbol to avoid possible injury or death.

DANGER indicates a hazardous situation which,
if not avoi ded, will result in death or serious injury.

WARNING indicates a hazardous situ ati on which,
if not avoi ded, could result in death or serious injury.

CAUTION, used with the safety al ert symbol,
indicates a hazardous situat ion which, if not avoided,
could result in minor or moderate injury.

TO WORK IN SAFE CONDITIONS WITH THIS TOOLING, IT IS IMPERATIVE TO
READ THE DIRECTIONS CAREFULLY FOR USE AND TO FOLLOW THE
INSTRUCTIONS IT CONTAINS. IF YOU DO NOT RESPECT THE INFORMATION
WRITTEN IN THE INSTRUCTION MANUAL THE WARRANTY WILL BE VOIDED.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invit e accid ents.
b. This tool is not insulated; please do not use it on live conductor.
c. Keep children and bystander away while operating the hydraulic punch driver.

Distractions will cause you to lose control.

d. Please do not use or store this tool under high temperature, or one surrounding

filling with corrosive fluid. Pay attention to the sealing kits becoming aging.

2. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating

the tool. Do not use the tool while you are tired or under the influence of drugs,
alcohol or medication.. A moment of inattention while operating hydraulic tools
may result in serious personal injury.

b. Use safety equipment. Always wear eye pro tection . Safety equip ment such as

dust mask, non-skid shoes, hard hat, or hearing protection used for appropriate
conditions wi ll reduc e d pe r s ona l injuries.

c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair，

clothing and gloves away from moving parts. Loose clothes jewelry or long hair
can be caught in moving parts.

d. Do not force the tool. Use the correct power tool for your application .The

correct power tool will do the job better and safer at the rate for which it was

designed.

Does not

1. Refer to “Operation” and Capaci ty

the “Maintenance” section

1. Improper assembly or use
of punch, die, or

is too thick or too hard.

Pump does
not build

1. Prefer to “Adding Hydraulic Oil”

and replace it by trained person

e. Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the hydraulic punch driver. This tool is dangerous in the hands
of untrained users.

f. Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the Hydraulic Punch
Driver operation. If damaged, have the Hydraul ic Punch Driver repair ed before
use. Many accidents are caused by poorly maintained power tools.

g. Use the Hydraulic P unch Dri ver, accessories and tool bits etc., in accordance

with these instructions and in the manner intended for the particular type of tool,
taking into account the working conditions and the work to be performed. Use of
the Hydraulic Punch Dr iver for operations different from those intended could
result in a hazardous si tuation..

TROUBLESHOOTING

FAULT ANALYSIS SOLUTION

A.

punch hole

B. Requires

excessive
lever force.

C.

pressure.

1. Improper assembly or use
of punch, die, or accessori es

2. Low oil level

accessories.

2. Material being punched

1. Air in system

2. Oil leakage on the ram

and Draw Stud selection Guide.”

2. Refer to “Adding Hydraulic Oil: in

1. Refer to “Operation”

2. Refer to “Cap acity and Draw Stud
Selection Guide”

in the Maintenance Section.

2.Contact manufacturer or distributor

3. Service

Have your Hydraulic Punch Driver serviced by a qualified s ervice technician using
only identical replacement parts. This will ensure that the safety of the Hydraulic
Punch Driver Kit is maintained. For service contact Eclips e Tools at 804-561-2610
for instructions.

Dust or air inside the to ol will damage the sealing kit caused the tool lose
function. Make sure the oil is clear and no dust enters into oil when
changing oil. Wait for a while and exhaust the oil completely out of the oil
tubes before inserting the oil plug.

SPECIFIC SAFETY RULES

1. Maintain labels and n ameplates on the tool which carry important safety information.
If unreadable or missing, contact the agent to replace.

2. This product is not a toy, keep it out of reach of children.

3. Do not slide your fingers in the punch & dies profile.

4. Do not put your fingers in the head of the tool when you slide the dies inside it. Your
fingers could be pinched very severely.

5. Do not use the tool without punch & die.

6. Hand-tighten all couplers completely before operating the pump.

7. Do not use hands to check for leakage.

8. Do not hold hose or coupler while the hydraulic system is pressurized.

9. Do not use this tool near live circuits.

10. The warnings, precautions, and instructions discussed in this instruction manual

cannot cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied by the operator

.