Echo Bear Cat 75360 User Manual
bear vac
MADE WITH PRIDE IN THE...
75050 - 5 HP HONDA PUSH
75060 - 6 HP INTEK PUSH
75350 - 5 HP HONDA 3 SPEED
75360 - 6 HP INTEK 3 SPEED
77060 - 6 HP KAWASAKI PUSH
77360 - 6 HP KAWASAKI 3 SPEED
owner's manual
PN: 13887-00S R0102
Companion to 13888-00S
before You begin
MANUFACTURED BY CRARY INDUSTRIES
MANUFACTURED IN U.S.A.
XXXXXX
WEST FARGO, NORTH DAKOTA 58078 U.S.A.
SERIAL NUMBER
Dear crarY bear caT cusTomer
Thank you for purchasing a Crary Bear Cat product. The Crary Bear Cat line is designed, tested, and manufactured to give years of
dependable performance. To keep your machine operating at peak efciency, it is necessary to adjust it correctly and make regular
inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this
manual before operating your machine.
If you have any questions or comments about this manual, please call us toll-free at 1-800-247-7335.
If you have any questions or problems with your machine, please call or write your local authorized Crary Bear Cat Dealer.
This document is based on information available at the time of its publication. Crary Bear Cat is continually making improvements
and developing new equipment. In doing so, we reserve the right to make changes or add improvements to our product without
obligation for equipment previously sold.
Please senD us Your warranTY carD
A warranty card is included in your owner's kit packaged with your machine. Please take the time to ll in the information requested
on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited
warranty.
ParTs orDerInG InFormaTIon
For service assistance or parts, contact your nearest authorized
Crary Bear Cat dealer or the factory. Your nearest authorized
dealer will need to know the serial number of your machine to
provide the most efcient service. See below for information on
how to identify and record the serial number for your machine.
if you need engine service or parts:
For engine service pr parts, contact your nearest authorized
engine dealer. An authorized engine dealer can handle all parts,
repairs, and warranty service concerning the engine.
serIal number locaTIon
Please record the serial number in the space provided and on
the warranty and registration card.
rePlacemenT ParTs
Only genuine Crary Bear Cat replacement parts should be used
to repair the machine. Replacement parts manufactured by oth-
ers could present safety hazards, even though they may t on
this machine. Replacement parts are available from your Crary
Bear Cat dealer.
Provide the following when ordering parts:
The SERIAL NUMBER of your machine.
The PART NUMBER of the part.
The PART DESCRIPTION.
The QUANTITY needed.
serIal number
How To conTacT crarY bear caT
address Phone e-mail hours
237 NW 12th Street
P.O. Box 849
West Fargo, ND 58078
800-247-7335
701-282-5520
FAX: 701-282-9522
opesales@crary.com
service@crary.com
© 2006, CRARY INDUSTRIES, ALL RIGHTS RESERVED. PRODUCED AND PRINTED IN THE U.S.A.
Monday - Friday,
8 am to 5 pm
Central Time
LIMITED WARRANTY
This warranty applies to all AG and Outdoor Power Equipment manufactured by Crary Industries.
Crary Industries warrants to the original owner each new Crary Industries product to be free from defects
in material and workmanship, under normal use and service. The warranty shall extend 1 year from date of
delivery for income producing (commercial) applications and 2 years from date of delivery for non-income
producing (consumer) use of the product. The product is warranted to the original owner as evidenced by a
completed warranty registration on file at Crary Industries. Replacement parts are warranted for (90) days
from date of installation.
ThE WARRANTY REgIsTRATIoN MusT bE coMpLETED AND RETuRNED To cRARY INDusTRIEs
WIThIN 10 DAYs of DELIvERY of ThE pRoDucT To ThE oRIgINAL oWNER oR ThE WARRANTY
WILL bE voID.
In the event of a failure, return the product, at your cost, along with proof of purchase to the selling Crary
Industries dealer. Crary Industries will, at its option, repair or replace any parts found to be defective in material
or workmanship. Warranty on any repairs will not extend beyond the product warranty. Repair or attempted
repair by anyone other than a Crary Industries dealer as well as subsequent failure or damage that may occur
as a result of that work will not be paid under this warranty. Crary Industries does not warrant replacement
components not manufactured or sold by Crary Industries.
This warranty applies only to parts or components that are defective in material or workmanship.
1.
This warranty does not cover normal wear items including but not limited to bearings, belts, pulleys, filters
2.
and chipper knives.
This warranty does not cover normal maintenance, service or adjustments.
3.
This warranty does not cover depreciation or damage due to misuse, negligence, accident or improper
4.
maintenance.
This warranty does not cover damage due to improper setup, installation or adjustment.
5.
This warranty does not cover damage due to unauthorized modifications of the product.
6.
Engines are warranted by the respective engine manufacturer and are not covered by this warranty.
7.
Crary Industries is not liable for any property damage, personal injury or death resulting from the unauthorized
modification or alteration of a Crary product or from the owner’s failure to assemble, install, maintain or operate
the product in accordance with the provisions of the Owner’s manual.
Crary Industries is not liable for indirect, incidental or consequential damages or injuries including but not
limited to loss of crops, loss of profits, rental of substitute equipment or other commercial loss.
This warranty gives you specific legal rights. You may have other rights that may vary from area to area.
Crary Industries makes no warranties, representations or promises, expressed or implied as to the performance
of its products other than those set forth in this warranty. Neither the dealer nor any other person has any
authority to make any representations, warranties or promises on behalf of Crary Industries or to modify the
terms or limitations of this warranty in any way. Crary Industries, at its discretion, may periodically offer limited,
written enhancements to this warranty.
cRARY INDusTRIEs REsERvEs ThE RIghT To chANgE ThE DEsIgN AND/oR spEcIfIcATIoNs
of ITs pRoDucTs AT ANY TIME WIThouT obLIgATIoN To pREvIous puRchAsERs of ITs
pRoDucTs.
Section Description Page
SAFETY ....................................................................................................................................1
BEFORE OPERA TING ................................................................................................................2
OPERA TION SAFETY .................................................................................................................2
MAINTENANCE AND STORAGE SAFETY..................................................................................2
SAFETY DECAL LOCA TIONS ..................................................................................................... 3
ASSEMBL Y ....................................................................................................................................4
ADDING MOTOR OIL TO ENGINE (ALL MODELS) ..................................................................... 4
ASSEMBL Y INSTRUCTIONS (ALL MODELS) ............................................................................. 5
FEA TURES AND CONTROLS............................................................................................................................ 6
DESCRIPTION OF OPERA TION .................................................................................................. 6
USE OF CONTROLS................................................................................................................... 7
OPERA TION ....................................................................................................................................9
FILLING THE T ANK ..................................................................................................................... 9
ST ARTING THE BEAR V AC.........................................................................................................9
STOPPING THE BEAR VAC ....................................................................................................... 9
ADJUSTING THE HANDLEBAR HEIGHT ................................................................................... 10
V ACUUMING GUIDE ................................................................................................................. 11
ATT ACHING AND EMPTYING THE BAG................................................................................... 12
SERVICE & MAINTENANCE............................................................................................................................ 13
MAINTENANCE SCHEDULE ..................................................................................................... 13
TIGHTENING THE BELT ............................................................................................................ 14
ADDITIONAL SERVICE AND MAINTENANCE TIPS .................................................................. 14
TROUBLESHOOTING .................................................................................................................................. 15
BOL T TORQUE REQUIREMENTS ................................................................................................................... 17
BearVac Operator’s ManualII
INSERT
PRODUCT: Bear Vac
MODELS: All Models.
SUBJECT: Height Adjusting, Debris Bag,
New Handlebar Conguration, Handlebar
Height
HEigHT aDJUSTing infORMaTiOn
The height of the nozzle can be set by adjusting the height adjust bracket. The bracket is located by the front wheel and is
mounted to the frame with (2) 1/4” carriage bolts. To adjust the
height of the nozzle slide the bracket in the slot to the desired
position.
DEBRiS Bag TiPS
The Bear Vac bag requires a break-in period to condition the
bag against premature blockage. During this time the debris bag
must be emptied frequently. The goal is to prevent dust from
becoming embedded in the bag. Embedded dust will cause
vacuum performance to suffer. To remove the dust remove the
bag from the machine, empty debris, and vigorously shake the
bag. If needed, the bag can be machine or pressure washed.
Thoroughly air dry the bag before use.
also:
- Do not leave debris in bag while in storage.
- Be sure to come to a complete stop before removing bag.
- Do not place the bag near hot surfaces, such as the engine.
To adjust:
Loosen the 1/4” nuts of the Bear Vac height adjust bracket.
1.
Make sure the bracket can slide on the frame.
Adjust the height of the Bear Vac nozzle to the desired posi-
2.
tion using the slotted holes. The recommended distance is
1/2” above ground level. In sandy conditions the nozzle can
be lowered further.
Once the position has been set tighten the bolts to a torque
3.
of 9 foot pounds.
Check the machine to ensure that it is level and at the proper
4.
height. Adjust if necessary using above procedure.
Fig. #1
Bear Vac Manual Insert
PN 74465-00 R0903
ATTACH TY-RAP
CLAMPS (QTY. 6) AFTER
DESIRED HANDLEBAR
HEIGHT IS ACHEIVED
The handlebars are shipped in
the lowest position. If desired
the handlebars can adjusted to
four different positions.
NOTE
5/16" X 1-3/4"
CARRIAGE BOLT
HANDLEBARS
ADJUSTMENT
HOLES
5/16" FLAT
WASHER
5/16" NYLOCK
LOCKNUT
nEw HanDLEBaR COnfigURaTiOn
The Bear Vac is now shipped with a upper handlebar connected to the lower handlebar. Both handlebars are connected to
the machine. Refer to the next section to adjust the handlebar
height.
aDJUSTing THE HanDLEBaR HEigHT
The handlebars of the Bear Vac can be mounted in four different
positions. The handlebar is shipped in its lowest position. If the
handlebar needs to be raised, follow the instructions below.
adjusting the handlebars:
Loosen the 5/16” bolts holding the lower handlebar onto the
1.
Bear Vac.
Remove the handlebar assembly from the frame of the
2.
Bear Vac.
Move the handlebar to the desired position on the frame.
3.
Reconnect the handlebar to the frame using the 5/16”
4.
hardware.
Bear Vac Manual Insert
1
Safety
Section
THE SAFETY ALERT SYMBOL
This is the safety alert symbol. It is used in this Owner / Operator’s Manual and on your machine
to alert you to potential hazards.
Whenever you see this symbol, read and obey the safety message that follows it. Failure to obey
the safety message could result in personal injury, death or property damage
DANGER
WARNING
CAUTION
BEFORE OPERATING
1. Read this Owner / Operator’s
manual and the separate Engine
Owner’s manual carefully before
operating this equipment. Be completely familiar with the controls
and the proper use of this equipment.
2. Before inspecting or servicing any
part of the machine, stop engine,
wait for all parts to stop moving,
and disconnect spark plug wire.
Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury.
4. Familiarize yourself with all of the
safety and operating decals on this
equipment and on any of it’s attachments or accessories.
5. Do not allow children or any person unfamiliar with the use of the
unit to use this machine.
6. Keep the area of operation clear of
all persons, particularly small children. Keep bystanders at least
50 feet (15 meters) away from the
area of operation.
7. Do not run this equipment in an
enclosed area. Engine exhaust
contains carbon monoxide gas, a
deadly poison that is odorless,
colorless, and tasteless. Do not
operate this equipment in or near
buildings, windows, or air conditioners.
8. Always use an approved fuel container. Do not remove gas cap or
add fuel when engine is running.
Add fuel to a cool engine only.
9. Do not fill fuel tank indoors. Keep
open flames, sparks, smoking materials, and other sources of combustion away from fuel.
Be aware that rotating parts slow
down gradually after engine is shut
off.
3. Keep safety decals clean and legible. Replace missing or illegible
safety decals.
10. Do not operate this machine if you
are under the influence of alcohol,
medications, or substances that
can affect your vision, balance, or
judgement. Do not operate if tired
or ill. You must be in good health
to operate this machine safely.
Page 1Bear Vac Operator’s Manual
Safety
BEFORE OPERATING
11. Use only in daylight or good artificial light.
12. Never use without proper guards
in place.
13. Wear safety glasses at all times
while operating this machine.
One pair of safety glasses is provided.
14. Wear ear protection at all times
OPERATION SAFETY
WARNING
Keep hands, feet and clothing out of
inlet opening while machine is operating to avoid personal injury.
WARNING
Wear eye, and hearing protection at
all times while operating the Bear
Vac.
while operating the Bear Vac.
14. Avoid wearing loose fitting clothing. Never operate this machine
wearing clothing with drawstrings that could wrap around
or get caught in the machine.
WRONG
1. Do not allow hands, or any part of
body or clothing near any moving
parts.
2. Shut off engine immediately if the
Bear Vac inhales any foreign object
or the machine starts vibrating. Allow the machine to stop completely.
After machine stops:
A. Shut off engine
B. Remove spark plug wire.
C. Inspect for damage.
D. Replace or repair any
damaged parts.
E. Check for and tighten any
loose parts.
3. Do not allow processed material to
build up in the discharge area; this
may prevent proper discharge and
can result in kickback of material
through the feed opening.
15. Check that all screws, nuts,
bolts, and other fasteners are
properly secured before starting
the machine. Check all screws,
nuts, bolts, and other fasteners
for proper tightness to ensure everything is in proper working condition once every 10 hours of operation.
16. Keep all guards, deflectors, and
shields in place and in good
working condition.
17. Do not transport or move machine while the machine is running.
4. Stand clear of the discharge area
when operating this machine.
5. Do not overreach. Keep proper bal-
ance and footing at all times.
6. Keep the engine clear of debris and
other accumulations.
7. Do not tamper with the engine gov-
ernor settings on the machine; the
governor controls the maximum safe
operating speed and protects the engine and all moving parts from damage caused by over speed.
8. Setting up your work site so you are
not endangering the public is critical for safety.
9. Shut off engine and allow machine
to stop completely before clearing
debris if the machine becomes
clogged.
MAINTENANCE AND STORAGE SAFETY
1. Shut off machine and disconnect the
spark plug wire when this equipment
is stopped for service, inspection,
storage, or to change an accessory.
2. Replace any missing or unreadable
safety decals. Refer to the parts
manual for part numbers when ordering safety decals from an area
Crary Bear Cat dealer.
3. Store the machine out of reach of
children and where fuel vapors will
Page 2 Bear Vac Operator’s Manual
not reach an open flame or spark.
Drain the fuel and dispose of it in a
safe manner for storage periods of
three months or more.
4. Allow machine to cool before storing in an enclosure.
5. Never store this machine with fuel
in the fuel tank inside a building
where fumes may reach an open
flame or spark, or where ignition
sources are present such as hot
water and space heaters, furnaces,
clothes dryers, stoves, electric motors etc.
NOTE
See engine owners manual or contact the engine manufacturer for
engine safety instructions and decals.
Safety
SAFETY DECAL LOCATIONS
Familiarize yourself with all of the safety and operational decals on the machine and the associated hazards. Make certain
that all safety decals and operational decals on this equipment are kept clean and in good condition. The decals are shown
below at reduced sizes. If you need a replacement decal, please refer to the parts catalog. Decals that need replacement
must be applied to their original locations.
P/N 13890-00
SAFETY DECAL IS UNDER GUARD
For replacement decals or operators manual, contact your Bearcat
dealer or Crary Co. P.O. Box 849 West Fargo, ND USA 58078-0849
P/N 12172
P/N 12174
P/N 13890-00
PN 12172
P/N 12252
P/N 13890-00
Fig. #1, Safety decal locations
Page 3Bear Vac Operator’s Manual
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