Echo Bear Cat 70520 User Manual

Chipper/Shredder
I
nstruction & Owners Manual
Chipper/Shredder Models:
71020, 71014 (Towable)
70554,70520 (PTO)
Crary Company
Box 849 West Fargo, ND 58078 (701) 282-5520 (800) 247-7335 FAX: (701) 282-9522
United States of America
by Crary Company
Cat. No. 16023
Manual No. 297
B
EARCAT
Dear Bear Cat Customer,
Thank you for purchasing a Crary Bear Cat Chipper. The Bear Cat Chipper is designed, tested, and manufactured to give years of dependable performance. To keep your chipper operating at peak efficiency, it is necessary to adjust it correctly and make regular inspections. The following pages will assist you in the operation and maintenance of your machine. Please read and understand this manual before operating the chipper.
If you have any questions or comments about this manual, please call us toll­free at 1-800-247-7335.
If you have any questions or problems with your chipper, please call or write your local factory-authorized Bear Cat dealer.
Please Send Us Your Warranty Card
A warranty card is included in your owner's kit packaged with your chipper. Please take the time to fill in the information requested on the card. When you send your completed card to us, we will register your machine and start your coverage under our limited warranty.
How to
Contact
Bear Cat
A
DDRESS
Crary Bear Cat
237 NW 12th Street
PO Box 849
West Fargo, ND 58078
P
HONE
800-247-7335 701-282-5520
Fax: 701-282-9522
H
OURS
M-F, 8 a.m. to 5 p.m.
Central Time
Owner's Record
Please take a moment to record the following information about your chipper. If you need to call for assistance, please be ready to provide your model and serial numbers. This information will allow us (or your dealer) to help you more quickly when you call.
Model Number
Serial Number
This safety alert symbol identifies important safety messages in this manual. When you see this symbol, be alert to the possibility of personal injury and carefully read the message that follows.
Serial Number Decal Location
Serial Number Decal
Be alert! Your Safety is Involved.
W
ARRANTY
Chipper and Hydraulic Feed Limited Warranty
Crary Bear Cat products are warranted for two years from the date of sale to the original cumsumer purchaser and 90 days from the date of sale to a commercial or rental operation. On models 70380, 70500, 70520, 70554, 70580, 71014, 71020, 71620, 71825, 71854, there is a 90 day warranty for commercial business or rental use, and a two year warranty when sold to a consumer for private use. The engine is warranted by the original manufacturer with the terms and limitations listed in the manufactures manual.
Within the above stated period, Crary Co. will replace any part(s) found to be defectiv e in material and/or workmanship, after the receipt of the part in our plant. Labor costs to replace these defective parts will be paid at a Crary established labor rate and time allowed (flat rate) for repair. All transportation char ges incurred in shipping part(s) are the responsibility of the purchaser.
This warranty is void in the case of accidents, failure to perform normal maintenance, or failure to follow those instructions listed in the service manual. This warranty is also in lieu of all other expressed warranties and voids any implied warranty as to the merchantability or fitness of the product for a particular purpose and of any other obligation on the part of Crary Co. Some states do not allow limitations on how long the implied warranty lasts, so the above limitation may not apply to you.
This warranty applies only to parts or components which are defective, and does not cover necessary repair due to normal wear, misuse, accidents, or lack of proper maintenance. This includes belts, pulleys, and chipper blades. Regular routine maintenance of the unit to keep it in proper operating condition is the responsibility of the owner .
All warranty repair reimbursable under the Crary Co. warranty must be performed by an authorized Bearcat service dealer using Bearcat approved replacement parts. Repair or attempted repair by anyone other than an authorized Bearcat service dealer is not reimbursable under the Crary Co. warranty. In addition, these unauthorized repair attempts may result in additional malfunction, the correction of which is not covered by warranty.
Crary Co. is not liable for indirect, incidental, or consequential damages in connection with the use of this product including any cost or expense or providing substitute equipment or service during periods of malfunction or non-use.
Some states do not allow the exclusion of incidental or consequential damages, so the above exclusion may not apply to you. This warranty gi ves you specific legal rights. You may also have other rights which vary from state to state.
Be sure to note the Chipper serial number in any correspondence with Crary Co. or any authorized Bearcat dealer. The serial number is located on the rotor assembly cover.
Warranty
Contents
Section 1: Safety Instructions ................................... 2
1.2 Safety Decals...................................................................................4
Section 2: Assembly, Controls, and Operation ........ 6
2.1 Assembly ......................................................................................... 5
2.1.1 Assembly, Towable Models........................................................... 5
2.1.2 Assembly, PTO Models ................................................................ 5
2.1.3 Controls & Operation..................................................................... 6
2.1.4 Starting.......................................................................................... 8
2.1.5 Specifications & Recommendations ............................................... 8
2.2 Operation..........................................................................................9
2.2.1 Shredding ...................................................................................... 9
2.2.2 Chipping ........................................................................................ 9
2.2.3 Stopping Instructions..................................................................... 9
Section 3: Service and Maintenance ....................... 10
Service & Maintenance Chart ............................................................... 10
3.1 Changing Discharge Screens ........................................................11
3.2 Sharpening Chipper Blades............................................................11
3.2.1 Chipping Blade Sharpening Tips.................................................. 11
3.2.2 Setting Chipping Blade Clearance ............................................... 12
3.3 Replacing Shredder Kit ...............................................................13
3.3.1 Clearing Plugged Rotor(Towable) ................................................ 13
3.3.2 Clearing Plugged Rotor (PTO)..................................................... 14
3.3.3 Removing Rotor .......................................................................... 14
3.3.4 Replacing Drive Belts (Towable) ................................................. 14
3.3.5 Replacing Drive Belts (PTO) ....................................................... 1 4
3.3.6 Trailer Service Tips ..................................................................... 15
3.3.7 Additional Service Tips ............................................................... 15
C
ONTENTS
Service Accessories.................................................. 15
Troubleshooting......................................................... 16
Warranty
1
S
ECTION
1
Safety Instructions
Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the machine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceeded by one of three words: DANGER, WARNING, or CAUTION.
You WILL be KILLED or
DANGER
WARNING
CAUTION
SERIOUSL Y HUR T if you don't follow instructions
You CAN be KILLED or SERIUOLSY HUR T if you don't follow instructions.
Y ou CAN be HUR T or DAMAGE machine if you don't follow instructions.
Before Operating
1. Become familiar with the owner's manual before attempting to operate this equipment. See engine owner's manual for additional safety information.
2. Do not allow children to operate this equipment.
3. Do not operate this equipment in the vicinity of bystanders.
4. Carbon monoxide can be extremely dangerous in enclosed areas; do not run the machine in an en­closed area. The exhaust from the engine contains carbon monoxide, which is colorless, odorless, and tasteless.
this machine wearing loose clothing particularly if it has drawstrings which could wrap around or get caught in the machine.
3. Operate the machine only on a level surface. Do not operate the machine on a paved, concrete, or hard gravel surface. Operating on a hard surface may cause discharged material to rebound and kickback. It will also cause increased machine vibration. Increased vibration may cause the machine to move and will promote premature wear of parts or loosen­ing of fasteners.
4. Before starting the machine, visually check that all screws, nuts, bolts, and other fasteners are properly secured. Once every 10 hours of operation, all screws, nuts, bolts, and other fasteners should be checked for proper tightness to insure everything is in proper working condition.
Operation
1. Before starting the machine, make certain that the cutting chamber is empty .
2. When feeding chipable material into the machine, be extremely careful to exclude pieces of metal, rocks, bottles, cans, and other foreign objects.
3. If the cutting mechanism strikes any foreign object or if the machine should start making an unusual noise or vibration, immediately shut off the engine, and allow the machine to come to a complete stop. After machine stops:
a) Inspect for damage.
5. Do not allow hands, or any part of body or clothing, inside the feeding chamber, dischar ge chute, or near any moving part.
6. Before inspecting or servicing any part of the machine, shut off the engine, and make sure all moving parts have come to a complete stop.
Preparation
1. Obtain and wear safety glasses at all times while operating the machine. One pair of safety glasses is provided with each chipper .
2. A v oid wearing loose-fitting clothing. Ne v er operate
2
b) Replace or repair any damaged parts. c) Check for and tighten any loose parts.
4. Every 10 hours of operation, check the bolts on the following for correct torque (75 ft. lbs.):
• Chipper rotor bearing
• Chipper blades (use 5/16" bolts (20 ft lbs))
Failure to maintain proper fastening torque (75 ft. lbs.) on bolts for the components listed above may result in severe damage to the chipper and/or personal injury!
S
ECTION
1
5. Do not allow processed material to build up in the discharge area; this may prevent proper discharge and can result in kickback of material through the feed opening.
6. Do not attempt to operate the chipper with any of the guards, deflectors, or shrouds removed. Keep away from moving parts.
7. Keep all guards, deflectors, and shrouds in good working condition.
8. Always stand clear of the discharge area when operating this machine.
9. Keep your face and body back from the feed opening.
10. Do not overreach. Keep proper balance and footing at all times.
11. Do not transport or move machine while the ma­chine is running.
12. If the machine becomes clogged, shut off engine. Allow machine to come to a complete stop before clearing debris.
13. On electric start models, disconnect cables from battery before doing any inspection or service.
14. Do not tamper with the engine governor settings on the machine; the governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by over-speed.
Additional Safety Rules for PTO Models
1. Connect 3 pt. hitch pins and snap pins, connect PTO shaft and have leg stands downa and secure when in use.
2. To move the unit: shut off the PTO, lift 3 pt. hitch, and adjust leg stands if needed.
3. Keep guards and shields in place at all times while operating. Al ways disengag e tractor PTO and shut off engine before removing guards or shields.
4. Keep hands, feet, and clothing away from all PTO drive parts.
5. Never clean, lubricate, or adjust the chipper/shred­der when it is running.
pants when working around PTO.
7. Before starting tractor always make sure transmis­sion is in neutral or park and PTO is disengaged.
WARNING! Recommended tractor PTO horsepower is 15 HP to 30 HP. Use of these units on tractors above 30 PTO
horsepower may cause belt and machine damage in overload conditions.
Additional Safety Rules for Towing
1. Always connect hitch safety chains. Make sure
trailer hitch bolts are tight and secure. Do not attempt to tow the trailer if vehicle is not equipped with a 2" ball.
2. Maximum towing speed should not exceed 55
M.P.H. Inflate tires to manufactures specs. as stated on the tire sidewall. Check wheel lug bolts periodi­cally to be sure they are tight and secure.
3. Make sure that the jack stand on trailer is in the UP
position to clear the ground during towing. Place the jack stand on a level surface and secure it in the DOWN position before use.
4. Shut off fuel supply to engine when towng.
5. Disconnect spark plug wire when towing.
Maintenance and Storage
1. When this equipment is stopped for servicing,
inspection, storage, or to change an accessory , mak e sure that the spark plug or PTO is disconnected.
2. Store the machine out of the reach of children and
where fuel vapors will not reach an open flame or spark. For storage periods of three months or more, drain the fuel and dispose of it in a safe manner. Always allow the machine to cool before storing.
Torque Chart
Standard minimum tightening torque for normal assembly applications.
Bolts (SAE GR5)
Size Ft. Lbs. 5/16" 20 3/8" 35
Size Ft. Lbs. 5/16" Set 15 #10-24 Set 3
Screws
6. Never wear loose jackets, shirts, shirt sleeves or
3
S
ECTION
1
1.2 Safety Decals
Safety and instruction decals are located on the chipper frame and engine. Replace any decal that is damaged or unreadable. For location of safety decals on the chipper frame, see parts drawings and lists in section 4.
NOTE: For engine safety and instruction decals, see engine owner's manual or contact the engine manufacturer.
Part #16033
PN 17846
Part #16085
Part #17423
Part #17837
Part #16408
4
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