Power Blower
Operator's Manual
MODEL PB-230LN
Serial Number 003001001 & Up
X7501139500
WARNING DANGER
Read rules for safe operation and all instructions carefully. ECHO provides this Operator's
Manual which must be read and understood for proper and safe operation.
X750001870
08/00
2
INTRODUCTION
Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-jobdependability. Read and understand this manual. You will find it easy to use and full of helpful operating tips and
SAFETY messages.
W ARNING DANGER
Read rules for safe operation and instructions carefully. ECHO provides this Operator's Manual which must be
read and understood for proper and safe operation.
THE OPERATOR'S MANUAL
contains specifications and information for operation, starting, stopping, maintenance, storage and assembly specific to this product.
--
TABLE OF CONTENTS
Introduction ...............................................................2
- The Operator's Manual ...................................2
Manual Safety Symbols and Important Information ..3
Safety ........................................................................3
- Decals .............................................................3
- International Symbols ..................................... 4
- Equipment .......................................................4
- Fuel ................................................................. 5
- Personal Condition and Safety Equipment......5
- Safe Operation................................................. 7
- Extended Operation/Extreme Conditions.........8
Description ................................................................ 9
- Emission Control .............................................9
- Contents.......................................................... 9
Specifications........................................................... 1 1
Assembly ................................................................. 1 2
- Blower Application ....................................... 12
Pre-Operation ........................................................... 1 2
- Fuel ............................................................... 1 2
Operation ................................................................. 1 4
- Starting Cold Engine .....................................1 4
- Starting Warm Engine ................................... 1 5
- Stopping Engine............................................ 1 5
- Operating Blower .......................................... 16
CopyRight© 2000 By Echo, Incorporated
All Rights Reserved.
Maintenance ............................................................ 1 7
Troubleshooting ...................................................... 22
Storage..................................................................... 23
Servicing Information............................................... 24
Specifications, descriptions and illustrative material in this
literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations
may include optional equipment and accessories, and may
not include all standard equipment.
- Skill Levels .................................................... 17
- Maintenance Intervals ..................................17
- Air filter ......................................................... 1 8
- Fuel Filter ...................................................... 18
- Spark Plug ..................................................... 1 9
- Cooling System ............................................. 1 9
- Exhaust System ............................................. 2 0
- Carburetor Adjustment ................................. 21
- Parts .............................................................. 2 4
- Service........................................................... 24
- ECHO Consumer Product Support ................ 24
- Warranty Card............................................... 2 4
- Additional or Replacement Manuals............. 24
- Manual Ordering Instructions....................... 24
P
OWER BLOWER
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MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful, information messages preceded by symbols or key
words. The following is an explanation of those symbols and key
words and what they mean to you.
This symbol accompanied by the words WARN-
ING and DANGER calls attention to an act or
condition that can lead to serious personal injury to
operator and bystanders.
IMPORTANT
IMPORTANT The enclosed message
provides information necessary for the
protection of the unit.
3
NOTE
The circle with the slash symbol means whatever is
shown within the circle is prohibited.
SAFETY
DECALS
Locate these safety decals on your unit. The complete unit illustration, found in the "DESCRIPTION" section, will help you locate
them. Make sure the decals are legible and that you understand and
follow the instructions on them. If a decal cannot be read, a new one
can be ordered from your ECHO dealer. See PARTS ORDERING
instructions for specific information.
NOTE This enclosed message provides
tips for use, care and maintenance of the
unit.
HOT DECAL
P/N 89016006361
P/N 89016003360
4
INTERNATIONAL SYMBOLS
Symbol form/shape
Symbol
description/application
Read and understand
Operator's Manual.
Symbol form/shape
Symbol
description/application
Fuel and oil mixture
Symbol form/shape
Symbol
description/application
Engine choke
control.
Symbol form/shape
Symbol
description/application
Ignition
ON/OFF
Wear eyes, ears and
head protection
Hot
Surface
Safety/Alert
DO NOT allow
flames or sparks
near fuel.
Finger Severing
Wear hand
protection. Use
two handed.
Wear slip
resistant foot
wear.
DO NOT smoke
near fuel.
EQUIPMENT
Before operation a complete check of the unit must be performed:
• Check unit for loose/missing nuts, bolts and screws. Tighten
and/or replace as needed.
Emergency stop
Carburetor adjustment
- Low speed mixture
Carburetor adjustment
- Idle speed
Primer bulb
Carburetor adjustment
- High speed mixture
• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO
NOT operate unit if leaks are found.
Spark Arrestor - Catalytic Muffler / Muffler
• The muffler or catalytic muffler controls the exhaust noise and
emissions. The spark arrestor screen prevents hot, glowing particles
of carbon from leaving the muffler. Make sure the spark arrestor
screen is in good repair and properly seated in the muffler. Keep
exhaust area clear of flammable debris. Avoid contact during and
immediately after operation.
Parts
• Do not use blower if any part is missing or damaged.
• Have repairs done only by an authorized ECHO Service dealer.
• Do not use any attachment, accessory or replacement part unless it is
recommended in this Operator's Manual.
A TTACHMENTS
AND
ACCESSORIES
FUEL
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or
handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks
outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
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5
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers
to reduce fuel spillage. Contact your ECHO dealer for ordering
information.
After Refueling;
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling location before starting.
After use;
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return
unused fuel to an approved fuel storage container.
3 m
(10' MINIMUM)
PERSONAL CONDITION AND SAFETY EQUIPMENT
W ARNING DANGER
Power Blower users risk injury to themselves and others if the Power Blower is used improperly and/or safety
precautions are not followed. Proper clothing and safety gear must be worn when operating a Power Blower.
Physical Condition --
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
6
Eye Protection --
Wear eye protection that meets ANSI Z87.1 or CE requirements
whenever you operate the blower.
Hand Protection --
Wear no-slip, heavy duty work gloves to improve your grip on the
blower handle. Gloves also reduce the transmission of machine
vibration to your hands.
Breathing Protection --
Wear a face mask to protect against dust.
Hearing Protection --
ECHO recommends wearing hearing protection whenever unit is used.
Proper Clothing --
Wear snug fitting, durable clothing;
• Pants should have long legs, shirts with long sleeves.
• DO NOT WEAR SHORTS,
• DO NOT WEAR TIES, SCARVES, JEWELRY.
Wear sturdy work shoes with nonskid soles;
• DO NOT WEAR OPEN TOED SHOES,
• DO NOT OPERATE UNIT BAREFOOTED.
Keep long hair away from engine and blower intake. Retain hair with cap
or net.
Hot Humid Weather --
Heavy protective clothing can increase operator fatigue which may lead
to heat stroke. Schedule heavy work for early morning or late afternoon
hours when temperatures are cooler.
SAFE OPERATION
Determine Operation Area --
• Do not operate this product indoors or in inadequately ventilated
areas.
• Review area to be cleared. Look for potential hazards such as stones
or metal objects.
• Spectators and fellow workers must be warned, and children and
animals prevented from coming nearer than 15 m (50 ft.) while the
blower is in use.
• Take wind conditions into account: avoid open doors and windows.
• Provide all operators of this equipment with the Operator's Manual
and instructions for safe operation.
• Do not point blower at people or animals.
Use Proper Clothing & Equipment
• Before starting the unit, equip yourself and any other person
working within the 15 m (50 ft.) Safety Zone with the required
Protective Equipment and clothing.
• Keep long hair away from engine and blower intake. Retain hair with
cap or net.
• Start unit on ground with throttle at idle. Check that blower pipe is
not blocked by the ground or by any objects.
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7
15 m
(50 ft.)
Keep A Solid Stance
• Maintain footing and balance at all times. Do not stand on slippery,
uneven or unstable surfaces. Do not work in odd positions or on
ladders.
• Do not perform Maintenance or Assembly procedures with engine
running.
Noise Control
• Follow local noise regulations on sound levels and hours of
operations. Use only during appropriate hours.
• Never use a higher speed setting then necessary to perform a task.
The higher the engine speed the louder the blower noise.
• Be a good neighbor.
Avoid Hot Surfaces
• During operation, the muffler or catalytic muffler and surrounding
cover may become extremely hot. Avoid contact during and immediately after operation. Always keep exhaust area clear of flammable
debris. Allow the engine and muffler to completely cool before
performing any maintenance activity.
8
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold --
It is believed that a condition called Raynaud’s Phenomenon, which
affects the fingers of certain individuals may be brought about by
exposure to vibration and cold. Exposure to vibration and cold may
cause tingling and burning sensations followed by loss of color and
numbness in the fingers. The following precautions are strongly
recommended because the minimum exposure which might trigger the
ailment is unknown.
• Keep your body warm, especially the head, neck, feet, ankles, hands
and wrists.
• Maintain good blood circulation by performing vigorous arm
exercises during frequent work breaks and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where
operating the blower or other hand-held power equipment is not
required.
• If you experience discomfort, redness and swelling of the fingers
followed by whitening and loss of feeling, consult your physician
before further exposing yourself to cold and vibration.
Repetitive Stress Injuries --
It is believed that overusing the muscles and tendons of the fingers,
hands, arms and shoulders may cause soreness, swelling, numbness,
weakness and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years. To reduce the risk of RSI/CTS, do the following:
• Avoid using your wrist in a bent, extended or twisted position.
Instead try to maintain a straight wrist position. Also, when
grasping, use your whole hand, not just the thumb and index finger.
• Take periodic breaks to minimize repetition and rest your hands.
• Reduce the speed & force in which you do the repetitive movement.
• Do exercises to strengthen the hand and arm muscles.
• Immediately stop using all power equipment and consult a doctor if
you feel tingling, numbness or pain in the fingers, hands, wrists or
arms. The sooner RSI/CTS is diagnosed, the more likely permanent
nerve and muscle damage can be prevented.
DESCRIPTION
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9
EMISSION CONTROL
Refer to Emission Control Label on engine to determine
EPA Phase I or EPA Phase II compliance.
EPA Phase I
The emission control system for these engines are
EM (Engine Modification).
IMPORT ANT ENGINE INFORMA TION
ENGINE FAMIL Y : YEHXS.0254CB
DISPLACEMENT : 22.8 cc
THIS ENGINE MEETS U.S. EPA PHI EMISSION REGULATIONS FOR ULGE ENGINES. REFER TO OWNER’S
MANUAL FOR MAINTENANCE SPECIFICATIONS AND
ADJUSTMENTS.
An Emission Control Label is located on the engine.
(This is an EXAMPLE ONLY, information on label varies
by engine FAMILY).
EMISSION CONTROL
EPA Phase II
The emission control system for these engines are EM
(Engine Modification).
IMPORTANT ENGINE INFORMATION
ENGINE FAMILY: YEHXS.0254CB
DISPLACEMENT: 22.8 CC
THIS ENGINE MEETS U.S. EPA PHASE II EMISSION
REGULATIONS FOR S.O.R.E. REFER TO OWNER'S
MANUAL FOR MAINTENANCE SPECIFICATIONS AND
ADJUSTMENTS. EMISSION COMPLIANCE PERIOD : 300
HRS.
An Emission Control Label is located on the engine.
(This is an EXAMPLE ONLY, information on label varies
by engine FAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability period is the time
span selected by the manufacturer certifying the
engine emissions output meets applicable EPA
emissions regulations, provided that approved
maintenance procedures are followed as listed in the
Maintenance Section of this manual.
CONTENTS
1 - Power Head
1 - Blower Pipe Assembly
1 - Operator's Manual
1 - Warranty Registration Card
1 - ECHO Emissions and Warranty Statement
1 - Bottle ECHO 2-Stroke Oil Mix
10
10
11
9
8
1
2
3
4
5
6
7
1. STOP SWITCH - "SLIDE SWITCH" mounted on top of handle. Push forward to start and run. Slide back to stop.
2. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradually
for best operating technique.
3. SPARK PLUG - Provides spark to ignite fuel mixture.
4. CHOKE - Choke is located on top of the air cleaner. Move choke lever to "COLD START" to close choke for cold
start. Move choke lever to "RUN" position to open choke.
5. SPARK ARRESTOR - CATALYTIC MUFFLER / MUFFLER -The muffler or catalytic muffler controls exhaust noise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep
exhaust area clear of flammable debris.
6. RECOIL STARTER HANDLE - Pull recoil handle slowly until recoil starter engages, then quickly and firmly. When
engine starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.
7. FUEL TANK CAP - Covers and seals fuel tank.
8. AIR CLEANER - Contains replaceable air filter element.
9. THROTTLE POSITION LEVER - Pull back to increase engine speed. Friction washers maintain throttle lever
setting.
10. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the
carburetor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump
bulb an additional 4 or 5 times.
11. BLOWER PIPES - Twist lock design.
SPECIFICATIONS
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P
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11
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12
ASSEMBLY
W ARNING DANGER
Never perform maintenance or assembly procedures with engine
running or serious personal injury may result.
BLOWER APPLICA TION
Install Blower Pipes
1. Align grooves in straight pipe with pegs on blower housing and
slide pipe onto housing.
2 . Turn straight pipe clockwise to lock into place.
3. Align grooves in fan head nozzle with pegs on straight pipe and
slide fan head nozzle onto straight pipe.
4 . Turn fan head nozzle clockwise to lock into place.
PRE-OPERA TION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [ ] (mid grade or higher) gasoline known
to be good quality. Gasoline may contain up to 15% MTBE (methyl
tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT
approved.
Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD (ISO/CD
13738) and J.A.S.O. FC Standards, must be used. Echo brand Premium
50:1 oil meets these standards. Engine problems due to inadequate
lubrication caused by failure to use an ISO-L-EGD and J.A.S.O. FC
certified oil, such as Echo Premium 50:1 Two-stroke Oil, will void the
two-stroke engine warranty. (Emission related parts only are covered
for two years, regardless of two-stroke oil used, per the statement listed
in the EPA Phase II Emission Defect Warranty Explanation.)
R + M
2
IMPORTANT
Echo Premium 2-Stroke Oil may be mixed at 50:1 ratio for application in all Echo engines sold in the past regardless of ratio
specified in those manuals.
Mixing Instructions
1 . Fill an approved fuel container with half of the required amount of
gasoline.
2 . Add 2-stroke oil to gasoline.
3 . Close container and shake to mix oil with gasoline.
4 . Add remaining gasoline and remix.
5 . Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
Handling Fuel
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13
W ARNING
Fuel is VERY flammable. Use extreme care when mixing, storing or
handling or serious personal injury may result.
• Use an approved fuel container.
• DO NOT smoke near fuel.
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel
caps slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks
outdoors over bare ground.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers
to reduce fuel spillage. Contact your ECHO dealer for ordering
information.
After Refueling -
• Wipe any spilled fuel from the unit.
• Move at least 3m (10 ft.) from refueling location before starting.
DANGER
After use -
• DO NOT store a unit with fuel in its tank. Leaks can occur. Return
unused fuel to an approved fuel storage container.
Storage -
Fuel storage laws vary by locality. Contact your local government for
the laws affecting your area. As a precaution, store fuel in an approved,
air tight container. Store in a well ventilated, unoccupied building, away
from sparks and flames. Do not store fuel longer than 30 days.
IMPORTANT
Stored fuel ages. Do not mix more fuel than you expect to use in
thirty (30) days, ninety (90) days when a fuel stabilizer is added.
Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.
3m
10 ft. MINIMUM
SMTWTF S
1234567
8 9 10 11 12 13 14
15 16 17 18 19 20 21
22 23 24 25 26 27 28
29 30 31
14
OPERA TION
• Provide all operators of this equipment with the Operator's Manual
and instructions for safe operation.
• Before starting the unit, equip yourself and any other person working
within the 15 m (50 ft.) Safety Zone with the required Protective
Equipment and clothing.
• Do not operate this product indoors or in inadequately ventilated
areas.
STARTING COLD ENGINE
1. Stop Switch - Start/Run.
Move stop switch button (A) away from the STOP position.
2 . Move throttle position lever (B) midway between idle and full
throttle positions.
15 m
(50 ft.)
A
B
3 . Close Choke - Cold Start.
Move choke (C) to "Cold Start" Position.
4 . Purge Bulb -Pump.
Pump primer bulb (C) until fuel is visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
IMPORTANT
Recoil starter: Use short pulls - only 1/2-2/3 of rope for starting.
Do not allow the rope to snap back in. Always hold the unit
firmly.
C
D
5 . Place the blower on a flat clear area. Firmly grasp throttle grip with
left hand and rapidly pull recoil starter handle/rope (E) until engine
fires.
6 . After engine fires, move choke lever to “Run” position and pull
recoil starter handle/rope until engine starts and runs. Allow unit
to warm up at idle for several minutes.
NOTE
If engine does not start with choke in “Run” position after 4 pulls,
repeat instructions.
7 . After engine warm up, gradually depress throttle trigger to
increase engine RPM to operating speed.
STARTING W ARM ENGINE
1. Stop Switch - Start/Run. Move stop switch button (A) away from
the STOP position.
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E
A
B
15
2 . Move throttle position lever (B) forward to idle position.
3 . Place the blower on a flat clear area. Firmly grasp throttle grip with
left hand and rapidly pull recoil starter handle/rope (E) until engine
fires.
IMPORTANT
Recoil starter: Use short pulls - only 1/2-2/3 of rope for starting.
Do not allow the rope to snap back in. Always hold the unit
firmly.
NOTE
If engine does not start after 4 pulls, use Cold Start Procedure.
STOPPING ENGINE
1 . Release throttle trigger (F) and allow engine to idle for a minute.
2. Move stop switch (A) to "STOP" position.
A
F
W ARNING DANGER
If engine does not stop when stop switch is moved to STOP
position, close choke - COLD START position - to stall engine.
Have your ECHO dealer repair stop switch before using blower
again.
16
OPERATING BLOWER
W ARNING DANGER
Always wear safety glasses, hearing protection and a face filter
mask or serious personal injury may result. .
Do not point the blower pipe in the direction of people or pets.
Read the Safety Section carefully.
IMPORTANT
To avoid engine damage due to over revving, do not block
blower pipe.
1. Use only during appropriate hours.
2 . Allow the engine to warm up at a fast idle for a few minutes.
3 . Set engine speed with throttle position lever (B). Rotate lever
forward for lower speed; back for higher speed.
B
4 . Use lower speed to blow dry leaves from a lawn or flower bed.
Additional speed may be necessary to clean grass and leaves from
walks, patios and drives or to move gravel, dirt, snow, bottles or
cans from a driveway, street, parking lot or stadium.
NOTE
Never use a higher speed setting than necessary to perform a task.
Remember, the higher the engine speed, the louder the blower noise.
Minimize dust by using blower at lower speeds. Keep debris on
your property.
Be Smart - be a good neighbor.
SOPLADOR MOTORIZADO
MANUAL DEL OPERADOR
17
MANTENIMIENTO
Su soplador ECHO está diseñado para proporcionar muchas horas de servicio sin problemas. El mantenimiento
programado regular permitirá que el soplador alcance ese objetivo. Si no está seguro o no dispone de las herramientas
necesarias, puede llevar la máquina a su distribuidor de servicio ECHO para el mantenimiento. Se ha clasificado cada tarea
de mantenimiento para que decida si desea hacer el mantenimiento USTED o el distribuidor de ECHO. Si la tarea no está
indicada vea a su distribuidor ECHO para efectuar las reparaciones.
NIVEL DE HABILIDAD
Nivel 1 = Fácil de hacer. La mayoría de las herramientas vienen con la unidad.
Nivel 2 = Dificultad moderada. Tal vez se necesiten algunas herramientas especializadas.
Nivel 3 = Se requiere experiencia. Se requieren herramientas especializadas. Echo recomienda devolver la unidad a
su distribuidor ECHO para efectuar el servicio de la misma.
ECHO ofrece juegos de mantenimiento y piezas REPOWER™ para facilitar su trabajo de mantenimiento. Debajo de cada
título de tarea se indican los distintos números de pieza necesarios para dicha tarea. Consulte con su distribuidor en lo
que se refiere a esas piezas.
INTERVALOS DE MANTENIMIENTO
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18
AIR FILTER
Level 1.
Tools required: 25-50 mm (1-2 in.) medium bristle paint brush.
Parts required: 90030 REPOWERTM Air and Fuel Filter Kit
NOTE
Clean daily.
1 . Close choke (Cold Start Position). This prevents dirt from
entering the carburetor throat when the air filter is removed.
Brush accumulated dirt from the air cleaner area.
2 . Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3 . If element can be cleaned and reused, be certain it:
•still fits the cavity in the air cleaner cover.
•is installed with the original side out.
FUEL FIL TER
Level 1.
Tools required: Fuel line hook. 203-254 mm (8-10 in.) length of wire with
one end bent into a hook. Clean rag, funnel, and an approved fuel
container.
Parts required: 90030 REPOWERTM Air and Filter Kit
W ARNING DANGER
Fuel is VERY flammable. Use extreme care when mixing, storing or
handling.
1 . Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2 . Use the “fuel line hook” to pull the fuel line and filter from the
tank.
3 . Remove the filter from the line and install the new filter.
W ARNING DANGER
Do not perform maintenance on the engine or muffler until engine
and muffler are completely cool, otherwise serious personal injury
may occur.
SP ARK PLUG
Level 2.
Tools required: 3/4 in. Spark Plug deep socket, Feeler gauge (preferably
a wire gauge),
Parts Required: 90065 REPOWERTM Tune-Up Kit
1 . Remove spark plug and check for fouling, worn and rounded
center electrode.
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O
PERATOR'S MANUAL
19
2 . Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap by bending outer electrode.
4 . Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).
COOLING SYSTEMS CLEANING
Level 2.
Tools required: 25-50 mm (1-2 in.) medium bristle brush, 3 mm Hex
Wrench, Cross Head Screwdriver.
Parts Required: None, if you are careful.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
0.65 mm
(0.026 in.)
INTAKE
GRILL
Removal of cooling passage blockages or cleaning of cooling fins is
considered “Normal Maintenance”. Any failure attributed to lack of
maintenance is not warranted.
20
Cleaning Grill
1 . Brush accumulated debris from crankcase intake grille above the
fuel tank.
Cleaning Cylinder Fins
1 . Remove two upper 3 mm hex screws at recoil starter.
2 . Remove four engine cover screws and remove cover from engine.
Clean cylinder fins to allow cooling air to pass freely.
3. Loosely reassemble engine cover with four cross head and two
hex head screws.
4 . Tighten all screws securely.
EXHAUST SYSTEM
Spark Arrestor Screen
Level 2.
Tools required: Cross Head Screwdriver, 3 mm Hex Wrench, 25-50 mm
(1-2 in.) medium bristle brush
Parts Required: Spark arrestor screen P/N 14586240630,
(1 ea.) Gaskets P/N V104000030, V104000050
IMPORTANT
Carbon deposits in muffler will cause a drop in engine output and
overheating. Spark arrestor screen must be checked periodically.
1 . Remove two upper 3 mm hex screws at recoil starter.
2 . Remove four engine cover screws and remove cover from engine.
Clean cylinder fins with brush to allow cooling air to pass freely.
3 . Remove spark arrestor cover (A), gaskets (B) and (C) and spark
arrestor screen (D) from muffler. Replace screen if plugged with
carbon deposits.
4. Install spark arrestor screen, gaskets, and cover.
D
C
B
5. Loosely reassemble engine cover with four cross head and two
hex head screws.
6 . Tighten all screws securely.
A
Cylinder Exhaust Port
Level 3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess
carbon every 3 months or 90 hours of operation in order to maintain
this engine within the emissions durability period. ECHO strongly
recommends that you return your unit to your ECHO dealer for this
important maintenance service.
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel
break-in before carburetor adjustments can be made. During the break-in
period your engine performance will increase and exhaust emissions will
stabilize. Idle speed can be adjusted as required.
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O
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21
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this
engine.
Level 2.
Tools required: Screwdriver, tachometer (Echo P/N 99051130017)
Parts required: none.
NOTE
Every unit is run at the factory and the carburetor is set in compliance with EPA Emission Regulations. This carburetor does not have
acceleration and high speed adjustment needles.
Idle Adjustment
Before adjustment make sure that:
• Air filter is clean and properly installed.
• Spark arrestor screen is free of carbon.
• Blower pipes are installed.
1 . Start engine, run at idle for one minute.
A
A
2 . Complete warm up by running at full throttle for 5 minutes,
operating choke twice to clear air from carburetor chambers.
3 . Check idle speed and reset if necessary. If a tachometer is
available, idle speed screw (A) should be set to the specifications
found on Page 11 "Specifications" of this manual. Turn idle screw
(A) clockwise to increase idle speed; counter clockwise to
decrease idle speed.
22
TROUBLESHOOTING
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W ARNING DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark by grounding spark plug against cylinder, otherwise serious personal injury may result.
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O
PERATOR'S MANUAL
STORAGE
W ARNING DANGER
During operation the muffler or catalytic muffler and surrounding cover becomes hot. Always keep exhaust area
clear of flammable debris during transportation or when storing, otherwise serious property damage or personal
injury may result.
Long Term Storage (Over 30 Days)
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following:
1 . Store unit in a dry, dust free place, out of the reach of children.
23
W ARNING DANGER
Do not store where fuel fumes may accumulate or reach an open
flame or spark.
2. Place the stop switch (A) in the "STOP" position.
3 . Remove accumulation of grease, oil, dirt and debris from exterior of
unit.
4 . Perform all periodic lubrication and services that are required.
5. Tighten all screws and nuts.
6. Drain the fuel tank completely and pull the recoil starter handle
several times to remove fuel from the carburetor.
7 . Remove the spark plug and pour 7cc (1/4 oz., 1/2 tablespoon) of
fresh, clean ECHO 2-stroke engine oil into the cylinder through
the spark plug hole.
A. Place a clean cloth over the spark plug hole.
B . Pull the recoil starter handle 2-3 times to distribute the oil
inside the engine.
A
C. Observe the piston location through the spark plug hole.
Pull the recoil handle slowly until the piston reaches the top
of its travel and leave it there.
8. Install the spark plug (do not connect ignition cable).
9 . Remove blower pipe assembly from unit.
SERVICING INFORMATION
P ARTS
Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for
your ECHO products are available only from an Authorized ECHO
Dealer. When you do need to buy parts always have the Model
Number and Serial Number of the unit with you. You can find these
numbers on the engine housing. For future reference, write them in the
space provided below.
Model No. _____________ SN. ____________
SERVICE
Service of this product during the warranty period must be performed
by an Authorized ECHO Service Dealer. For the name and address of
the Authorized ECHO Service Dealer nearest you, ask your retailer or
call: 1-800-432-ECHO (3246). Dealer information is also available on our
Web Site. When presenting your unit for Warranty service/repairs,
proof of purchase is required.
www.echo-usa.com
DEALER?
Call
1-800-432-ECHO
or
ECHO CONSUMER PRODUCT SUPPORT
If you require assistance or have questions concerning the application,
operation or maintenance of this product you may call the ECHO
Consumer Product Support Department at 1-800-673-1558 from 8:00 am
to 5:00 pm (Central Standard Time) Monday through Friday. Before
calling, please know the model and serial number of your unit to help
your Consumer Product Support Representative.
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8 - 5 Mon - Fri C.S.T.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration
card or register on-line at www.echo-usa.com. Registering provides a
direct link between you and ECHO if we find it necessary to contact
you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at
www.echo-usa.com.
Operator's and Parts Manuals are available by:
• Downloading free from www.echo-usa.com
• Purchasing from your Echo Dealer.
• Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part
number of the manual (if known), your name and address and mail to address above.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
PB-230LN S/N 003001001 & UP Part Number 99922203230
ECHO, INCORPORATED
400 OAKWOOD ROAD
LAKE ZURICH, IL 60047
www.echo-usa.com
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