Echo PAS-2601 User Manual

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Pro Attachment Series

Operator's Manual

MODELS, P AS-2601

Serial Number 001001 & Up

WARNING

The engine exhaust from this

product contains chemicals known

to the State of California to cause

cancer, birth defects or other

reproductive harm.

WARNING DANGER

Read rules for safe operation and instructions carefully. ECHO provides an Operator's Manual with this unit and a separate Operator's Manual and Safety Manual (if available) with the attachment. All manuals must be read and understood for proper and safe operation. Failure to do so could result in serious injury.

X750000760

X7502093600

09/99

INTRODUCTION

Welcome to the ECHO family. This ECHO product was designed and manufactured to provide long life and on-the-jobdependability. Read and understand this manual as well as your attachment operator's manual and SAFETY MANUAL (if available) before operation. You will find these manuals easy to read and full of helpful operating tips and SAFETY messages.

W ARNING DANGER

THE OPERATOR'S MANUAL

contains specifications and information for operation, starting, stopping, maintenance and storage specific to this product.

THE ATTACHMENT OPERATOR'S MANUAL

contains specifications and information for operation and maintenance specific to the attachment.

THE SAFETY MANUAL

(if available for attachment) explains possible hazards and what measures you should take to insure safe operation.

–

TABLE OF CONTENTS

Introduction ........................................................................ 2

- The Operator's Manual .............................................. 2

Manual Safety Symbols and Important Information ......... 3

Safety.................................................................................. 3

- General Description.................................................... 3

- International Symbols ................................................. 4

- Equipment .................................................................. 4

- Fuel ............................................................................. 5

- Personal Condition and Safety Equipment ................. 5

- Safe Operation ............................................................ 6

- Extended Operation/Extreme Conditions ................... 8

Description ......................................................................... 9

- Contents ..................................................................... 9

- Emission Control ........................................................ 9

Specifications .................................................................... 12

- ECHO Approved Optional Attachments ................ 13

- Recommended Optional Attachments...................... 13

Assembly.......................................................................... 13

- Power Head/Attachment Lower Shaft Assembly .... 13

- Front Handle Installation.......................................... 14

Pre-Operation ................................................................... 14

- Fuel ........................................................................... 14

- Equipment Check ..................................................... 16

- Determine Operation Area ....................................... 16

Operation.......................................................................... 17

- Starting Cold Engine ................................................. 17

- Starting Warm Engine ............................................... 18

- Stopping Engine ........................................................ 18

Maintenance ..................................................................... 19

- Skill Levels ................................................................ 19

- Maintenance Intervals .............................................. 19

- Air Filter ................................................................... 20

- Fuel Filter ................................................................. 20

- Spark Plug ................................................................. 21

- Cooling System Cleaning .......................................... 21

- Exhaust System ........................................................ 22

- Carburetor Adjustment ............................................. 23

- Lubrication ................................................................ 24

Troubleshooting ................................................................ 25

Storage .............................................................................. 26

Servicing Information........................................................ 28

- Parts.......................................................................... 28

- Service ....................................................................... 28

- ECHO Copnsumer Product Support ....................... 28

- Warranty Card .......................................................... 28

- Additional or Replacement Manuals ........................ 28

- Manual Ordering Instructions .................................. 28

Specifications, descriptions and illustrative material in this literature are as accurate as known at the time of publication, but are subject to change without notice. Illustrations may include optional equipment and accessories, and may not include all standard equipment.

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MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION

Throughout this manual and on the product itself, you will find safety alerts and helpful, information messages preceded by symbols or key words. The following is an explanation of those symbols and key words and what they mean to you.

This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal injury to operator and bystanders.

The circle with the slash symbol means whatever is shown within the circle is prohibited.

IMPORTANT

The enclosed message provides information necessary for the protection of the unit.

NOTE

This enclosed message provides tips for use, care and maintenance of the unit.

SAFETY

GENERAL

IMPORTANT

See Description and Specification sections for attachment options and full description of model variation in power head type.

DESCRIPTION

COUPLER

UPPER DRIVE

(LOOP SHOWN)

SHAFT

FRONT HANDLE

STOP

SWITCH AND

THROTTLE

POWER HEAD

(W/DECALS)

INTERNA TIONAL SYMBOLS

Symbol form/shape

Symbol

description/application

Read and understand

Operator's Manual.

Symbol form/shape

Symbol

description/application

Fuel and oil mixture

Symbol form/shape

Symbol

description/application

DO NOT allow

flames or sparks

near fuel.

Symbol form/shape

Symbol

description/application

Wear slip

resistant foot

wear.

Wear eyes, ears and

head protection

Hot

Surface

Safety/Alert

Avoid all power

lines. This unit is

not insulated

against electrical

current.

Keep bystanders at least 15 meters

(50 feet) away.

Finger Severing

Wear hand

protection. Use

two handed.

DO NOT smoke

near fuel.

Do not operate

closer than 15 M

(50 ft.) from

electrical hazards.

Plan retreat path

from falling

objects.

EQUIPMENT

WARNING DANGER

• Use only ECHO approved attachments for Pro Attachment Series models. Serious injury may result from the use of a non approved attachment combination. Read and comply with all safety instructions listed in this manual and attachment manual.

Engine choke

control.

Emergency stop

Chain lubrication

Carburetor adjustment

- Low speed mixture

Ignition ON/OFF

Primer bulb

Carburetor adjustment

- High speed mixture

Carburetor adjustment

- Idle speed

• ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO for use with this Pro Attachment Series.

Before operation a complete check of the unit must be performed;

• Check unit for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.

• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.

• Inspect guards for damage and ensure that they are securely in place. Replace if guard is damaged or missing.

• Check that the attachment is firmly attached and in safe operating condition.

IMPORTANT

Use of the Brush Cutter on U.S. Forest land and the states of California, Oregon and Washington requires installation of optional Muffler Bracket Kit P/N 10099057730.

FUEL

W ARNING DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or handling, otherwise serious personal injury may result.

• Use an approved fuel container.

• DO NOT smoke near fuel.

• DO NOT allow flames or sparks near fuel.

• Fuel tanks/cans may be under pressure. Always loosen fuel capsslowly allowing pressure to equalize.

• NEVER refuel a unit when the engine is HOT!

• NEVER refuel a unit with the engine running.

• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks outdoors over bare ground.

• Securely tighten fuel cap after refueling.

• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.

After Refueling;

• Wipe any spilled fuel from the unit.

• Move at least 3 M (10 ft.) from refueling location before starting.

After Use;

• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.

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3 M (10 ft.)

PERSONAL CONDITION AND SAFETY EQUIPMENT

W ARNING DANGER

Pro Attachment Series users risk injury to themselves and others if the Pro Attachment Series unit is used improperly and or safety precautions are not followed. Proper clothing and safety gear must be worn when operating a Pro Attachment Series unit.

Physical Condition —

Your judgment and physical dexterity may not be good:

• if you are tired or sick,

• if you are taking medication,

• if you have taken alcohol or drugs.

Operate unit only if you are physically and mentally well.

Eye Protection —

Wear eye protection that meets ANSI Z87.1 or CE requirements whenever you operate the unit.

Hand Protection —

Wear no-slip, heavy duty work gloves to improve your grip on the unit handles. Gloves also reduce the transmission of machine vibration to your hands.

Hearing Protection —

Wear hearing protection. ECHO recommends wearing hearing protection whenever unit is used.

Proper Clothing —

Wear snug fitting, durable clothing;

• Pants should have long legs, shirts with long sleeves.

• DO NOT WEAR SHORTS,

• DO NOT WEAR TIES, SCARVES, JEWELRY.

Wear sturdy work shoes with non-skid soles;

• DO NOT WEAR OPEN TOED SHOES,

• DO NOT OPERATE UNIT BAREFOOTED.

Hot Humid Weather —

Heavy protective clothing can increase operator fatigue which may lead to heat stroke. Schedule heavy work for early morning or late afternoon hours when temperatures are cooler.

SAFE OPERATION

Determine Operation Area

• Provide all operators of this equipment with the Operator's Manuals and instructions for safe operation.

• Review the area where you will be operating. Look for hazards that could contribute to unsafe conditions.

• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than specified in the attachment operator's manual or safety manual. If unsure keep people and pets away 15 m (50 ft.).

15 m

(50 ft.)

Operation

Use Proper Clothing & Equipment

• Before starting the unit, equip yourself and any other person working within the specified Safety Zone provided in your attachment manual with the required Protective Equipment and clothing.

WARNING DANGER

Do not operate this product indoors or in inadequately ventilated areas. Engine exhaust contains poisonous emissions and can cause serious injury or death.

Avoid Hot Surfaces

• During operation, the complete unit, especially the drive shaft housing and the attachment bearing housing may become very hot, too hot to touch. Avoid contact during and immediately after operation.

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Keep A Firm Grip

• Hold the front and rear handles with both hands with thumbs and fingers encircling the handles

Keep A Solid Stance

• Maintain footing and balance at all times. Do not stand on slippery, uneven or unstable surfaces. Do not work in odd positions or on ladders. Do not over reach.

EXTENDED OPERATION/EXTREME CONDITIONS

Vibration and Cold --

It is believed that a condition called Raynaud’s Phenomenon, which affects the fingers of certain individuals may be brought about by exposure to vibration and cold. Exposure to vibration and cold may cause tingling and burning sensations followed by loss of color and numbness in the fingers. The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown.

• Keep your body warm, especially the head, neck, feet, ankles, hands and wrists.

• Maintain good blood circulation by performing vigorous arm exercises during frequent work breaks and also by not smoking.

• Limit the hours of operation. Try to fill each day with jobs where operating the trimmer or other hand-held power equipment is not required.

• If you experience discomfort, redness and swelling of the fingers followed by whitening and loss of feeling, consult your physician before further exposing yourself to cold and vibration.

Repetitive Stress Injuries --

It is believed that overusing the muscles and tendons of the fingers, hands, arms and shoulders may cause soreness, swelling, numbness, weakness and extreme pain in those areas. Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury (RSI). An extreme RSI condition is Carpal Tunnel Syndrome (CTS), which could occur when your wrist swells and squeezes a vital nerve that runs through the area. Some believe that prolonged exposure to vibration may contribute to CTS. CTS can cause severe pain for months or even years. To reduce the risk of RSI/CTS, do the following:

• Avoid using your wrist in a bent, extended or twisted position. Instead try to maintain a straight wrist position. Also, when grasping, use your whole hand, not just the thumb and index finger.

• Take periodic breaks to minimize repetition and rest your hands.

• Reduce the speed and force with which you do the repetitive movement.

• Do exercises to strengthen the hand and arm muscles.

• Immediately stop using all power equipment and consult a doctor if

you feel tingling, numbness or pain in the fingers, hands, wrists or arms. The sooner RSI/CTS is diagnosed, the more likely permanent nerve and muscle damage can be prevented.

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DESCRIPTION

The ECHO product you purchased has been factory pre-assembled for your convenience. Due to packaging restrictions, other assembly may be necessary.

After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing parts. Use the contents list to check for missing parts.

CONTENTS

1 - Power Head w / Upper Drive Shaft Assembly 1 - Plastic Bag (co-pack)

- 1, Operator's Manual

- 1, Warranty Registration Card

- 1, ECHO Emissions and Warranty Statement

- 1, Safety Glasses

- 1, 2-Stroke Oil Sample, 2.6 oz.

- 1, Front Handle (L.H.)

- 4, 5 mm x 35 mm screws

- 4, 5 mm nuts

EMISSION CONTROL

The emission control system for this engine is EM (Engine Modification).

IMPORTANT ENGINE INFORMATION

ENGINE FAMILY: VEH025UB24RA DISPLACEMENT: 25.4cc THIS ENGINE MEETS U.S. EPA PHI AND 1995 - 1999

CALIFORNIA EMISSION REGULATIONS FOR ULGE ENGINES. REFER TO OWNER’S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.

An Emission Control Label is located on the engine. (This is an EXAMPLE ONLY, information on label varies by engine FAMILY).

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1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Recoil Starter.

2. MUFFLER, SPARK ARRESTOR - The muffler controls the exhaust noise while the spark arrestor prevents hot,

glowing particles of carbon from leaving the muffler where they could possibly start a fire.

3. RECOIL STARTER HANDLE - Pull handle slowly until recoil starter engages, then quickly and firmly. When engine

starts, return handle slowly. DO NOT let handle snap back or damage to unit will occur.

4. FUEL TANK - Contains fuel and fuel filter.

5. PRIMER BULB - Before starting and after filling the fuel tank, pump primer bulb 10 times or until a steady stream of

fresh fuel without air is visible through the "clear" fuel return line.

6. FUEL TANK CAP - Covers and seals fuel tank opening.

7. CHOKE - The choke control lever is located on the top of the air cleaner case. Move lever to "COLD START" to

close choke for cold starting. Move lever to the "RUN" position to open choke.

8. AIR CLEANER - Contains replaceable filter element.

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9. THROTTLE TRIGGER - Spring loaded to return to idle when released. During acceleration, press trigger gradually for

best operating technique.

10. UPPER DRIVE SHAFT ASSEMBLY - Includes the Rear (Right Hand) Handle Assembly, Front (Left Hand) Handle

Assembly, Flexible Drive Cable, Drive Shaft Assembly Coupler and Power Head.

11. DRIVE SHAFT COUPLER - Includes Locator Pin and Clamping Knob.

12. FRONT HANDLE - The Front Handle must be assembled to the Upper Drive Shaft assembly and positioned for proper

cutting attitude and operator comfort.

13. STOP SWITCH - "SLIDE SWITCH" mounted on top of the Throttle Trigger Housing. Move switch FORWARD to

RUN, BACK to STOP.

14. GRIP - Rear (right hand) handle.

15. SPARK PLUG - Provides spark to ignite fuel mixture.

16. ARM REST - Provides arm rest during operation and protects arm from the hot engine.

17. OPERATOR'S MANUAL - Included in plastic bag (co-pack). Read before operation and keep in a safe place for future

reference, i.e., operation, maintenance, storage and specifications.

SPECIFICATIONS

MODEL PAS-2601

Shaft Leng th

Unit Width

Width

Height

Weight (dry) w/Cutter He ad

Engine Type Air cooled, two-stroke, single cylinder gasoline eng ine

Bore

Stroke

Displacement

Exhaust Spark Arrestor Muffler

Carburetor Walbro diaphragm model WYJ w/purge pump

Ignition System CDI (capacitor discharge ignition)

Spark Plug

NGK BPM-7Y (Gap 0.65 mm (0.026 in.)

756 mm (29.8 in.)

1015 mm (40.0 in.)

222 mm (8.75 in.)

241 mm (9.50 in.)

3.9kg (8.6 lb.)

34.0 mm (1.34 in.)

28.0 mm (1.10 in.)

25.4 cc (1.55 cu. in.)

Fuel Mixed (Gasoline and Two-stroke Oil)

Fuel/Oil Ratio 50:1 ECHO High Performance, two-stroke air cooled engine oil

Gasoline

Oil 50:1 ECHO High Performance, two-stroke air cooled engine oil

Fuel Tank Capacity

Starter System Automatic Rewind Starter

Clutch Centrifugal Type

Drive Shaft

Idle Speed 2400 - 3000 RPM

Wide Open Throttle Speed (W.O.T.) 9500 - 11000 RPM

89 Octane unleaded. DO NOT use fuel conta ining methyl alcohol, more than

10% ethyl alcohol or 15% MTBE.

0.64 lit. (21.6 US fl. oz.)

6.35 mm (1/4 in.) flexible shaft

* The RPM range shown applies for all attachments. Refer to your attachment Operator's Manual "Specifications"

section for proper RPM specifications.

include all standard equipment.

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ECHO APPROVED OPTIONAL ATTACHMENTS

WARNING DANGER

• Use only ECHO approved attachments for Pro Attachment Series models. Serious injury may result from the use of non approved attachment combinations. Read and comply with all safety instructions listed in this manual and attachment manual.

• ECHO, INC. will not be responsible for the failure of cutting devices, attachments or accessories which have not been tested and approved by ECHO for use with this Pro Attachment Series unit.

RECOMMENDED OPTIONAL ATTACHMENTS

• SRM Edger Attachment Model Number 99944200470

• SRM Hedge Clipper Attachment Model Number 99944200480

• SRM Cultivator Attachment Model Number 99944200510

• SRM Power PrunerTM Attachment Model Number 99944200530

• SRM Trimmer Attachment Model Number 99944200540

• Pro SweepTM Attachment Model Number 99944200550

• Pro ThatchTM Attachment Model Number 99944200560

ASSEMBLY

POWER

Tools Required: None Parts Required: Power Head Shaft, Attachment Lower Shaft

Assembly

1 . Set Power Head/Shaft Assembly on a level surface.

2 . Pull locator pin (A) and rotate counter clockwise 1/4 turn to lock

out position.

3 . Carefully fit attachment lower drive shaft assembly into coupler (B)

to decal assembly line (C), making sure that the inner lower drive shaft engages into the upper drive shaft mount.

NOTE

Lower bearing housing and head assembly must be in line with the engine.

4 . Rotate locator pin (A) 1/4 turn clockwise to engage lower shaft

hole (D). Insure locator pin is fully engaged by gently twisting lower drive shaft. Locator pin should snap flush in coupler. Full engagement will prevent further shaft rotation.

HEAD SHAFT/A TTACHMENT LOWER SHAFT ASSEMBL Y

5 . Secure lower shaft assembly to coupler by tightening clamping

knob (E).

FRONT HANDLE INSTALLATION

Tools Required: Screwdriver.

Parts Required: Front Handle, Handle Support, Four (4) 5mm x 35mm

screws with captivated washers, four (4) 5mm nuts.

1 . Position front handle on drive shaft, DO NOT tighten screws yet.

2 . Stand in a comfortable operating position with attachment as-

sembled and move front handle for comfortable operation. Tighten handle screws.

PRE - OPERATION

FUEL

Fuel Requirements --

Gasoline - Use 89 Octane [ ] gasoline known to be good quality. Gasoline may contain up to 10% Ethanol (grain alcohol) or 15% MTBE (methyl tertiary-butyl ether). Gasoline containing methanol (wood alcohol) is NOT approved.

Two Stroke Oil - A two-stroke engine oil meeting ISO-L-EGD Standard (ISO/CD 13738), must be used. Echo brand Premium 50:1 oil meets this standard. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD approved oil, such as Echo Premium 50:1 Two-stroke Oil, will void the two-stroke engine warranty. (Emission related parts only are covered for two years, regardless of two-stroke oil used, per the statement listed in the EPA Phase I/California Emission Defect Warranty Explanation.)

Mixing - Follow directions on the oil container.

R + M

Handling Fuel --

WARNING DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or handling or serious personal injury may result.

• Use an approved fuel container.

• DO NOT smoke near fuel.

• DO NOT allow flames or sparks near fuel.

• Fuel tanks/cans may be under pressure. Always loosen fuel caps slowly allowing pressure to equalize.

• NEVER refuel a unit when the engine is HOT!

• NEVER refuel a unit with the engine running.

• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out doors over bare ground.

• Securely tighten fuel cap after refueling.

• Inspect for fuel leakage. If fuel leakage is found, do not start or operate unit until leakage is repaired.

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After Refueling –

• Wipe any spilled fuel from the unit.

• Move at least 3M (10 ft.) from refueling location before starting.

After use –

• DO NOT store a unit with fuel in its tank. Leaks can occur. Return unused fuel to an approved fuel storage container.

Storage –

Fuel storage laws vary by locality. Contact your local government for the laws affecting your area. As a precaution, store fuel in an approved, air tight container. Store in a well ventilated, unoccupied building, away

from sparks and flames. Do not store fuel longer than 30 days.

IMPORTANT

Stored fuel ages. Do not mix more fuel than you expect to use in thirty (30) days, ninety (90) days when a fuel stabilizer is added.

IMPORTANT

Stored two-stroke fuel may separate. ALWAYS shake fuel container thoroughly before each use.

3 M (10 ft.)

SMTWTF S

1234567

8 9 10 1112 13 14 1516 17 1819 20 21 2223 24 2526 27 28 2930 31

EQUIPMENT CHECK

Before operation a complete check of the unit and attachment must be performed;

• Check for loose/missing nuts, bolts and screws. Tighten and/or replace as needed.

• Inspect fuel lines, tank and area around carburetor for fuel leaks. DO NOT operate unit if leaks are found.

• Check that the attachment is firmly attached and in safe operating condition.

• Check that front handle is adjusted for safe, comfortable operation. See Assembly for proper adjustment.

DETERMINE OPERATION AREA

W ARNING DANGER

Inspect starting area for hazards such as rocks, glass, debris etc. which could be thrown by the cutting attachment when starting. Keep helpers and bystanders at least 15m (50 ft) from starting area, otherwise serious personal injury may result.

15 m

(50 ft.)

• Spectators and fellow workers must be warned, and children and animals prevented from coming nearer than specified in the attachment Operator's Manual or Safety Manual. If unsure keep people and pets away 15 m (50 ft.).

OPERATION

• Provide all operators of this equipment with the Operator's Manuals and instructions for safe operation.

• Before starting the unit, equip yourself and any other person working within the specified Safety Zone provided in your attachment manual with the required Protective Equipment and clothing.

STARTING COLD ENGINE

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W ARNING DANGER

The cutting attachment should not move at idle. If cutting attachment moves, readjust carburetor according to "Carburetor Adjustment" instructions in this manual or see your ECHO Dealer, otherwise serious personal injury may result.

1. Stop Switch - Start/Run. Move stop switch button/lever (A) away from the STOP position.

2. Close Choke - Cold Start. Move choke lever (B) to Cold Start Position.

3. Primer - Pump Bulb. Pump primer bulb (C) 10 times. Fuel will be visible in the “Clear” fuel return line (D).

4. Start - Pull Rope. Lay the unit on a flat clear area and pull the recoil starter handle (E) until engine fires.

5. Open Choke - Run. Move the choke lever to the OPEN-RUN position. Restart engine if necessary and allow to warn up running at idle for several minutes.

NOTE

If engine does not start with choke in “RUN” position after 5 pulls, repeat instructions.

6 . After engine warm up, gradually depress throttle trigger to increase

engine RPM to operating speed.

STARTING WARM ENGINE

W ARNING DANGER

Attachment should not rotate at idle. If attachment rotates, readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO dealer, otherwise serious personal injury may result.

1. Stop Switch - Start/Run. Move stop switch button/lever (A) away from the STOP position.

2. Primer - Pump Bulb. Pump primer bulb (C) until fuel is visible in the “Clear” fuel return line (D).

3. Starting. Lay unit on a flat, clear area and pull recoil starter handle/rope (E) until engine fires.

NOTE

If engine does not start after 5 pulls, use Cold Start Procedure.

STOPPING ENGINE

1. Release Throttle. Allow engine to idle for a minute.

2. Stop Switch - Stop. Move stop switch button/lever (A) to STOP position.

WARNING DANGER

If engine does not stop when stop switch is moved to STOP position, close choke - COLD START position - to stall engine. Have your ECHO dealer repair stop switch before using unit again.

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MAINTENANCE

Your ECHO unit is designed to provide many hours of trouble free service. Regular scheduled maintenance will help your unit achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed, see your ECHO Dealer for repairs.

SKILL LEVELS

Level 1 = Easy to do. Most required tools come with unit. Level 2 = Moderate difficulty. Some specialized tools may be required. Level 3 = Experience required. Specialized tools are required.

ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Below each task heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.

MAINTENANCE INTERVALS

Comp onent/System

Air Filter Clean / Replace

Fuel S trainer Clean/Replace

Fuel Line Inspect

Carburetor Inspect/Rebuild/

Choke System Inspect/Clean/

Cooling System Inspect/Clean

Muffler S park Arrestor

Drive S haft Grease

Recoil S tarter Rope Inspect/Clean

Fuel L eaks Inspect/Replace

Maintenance

Procedure

Replace

Inspect/Clean

Before

Use

IIR

Every

Refuel

D aily o r Every 4

Hours

I(2)

Months

or 100 Hours

6 Months

or 300 Hours

IR (1)

Yearly or 600 Hours

Spark Plug Clean / Replace

Ignition System Clean/Replace No Maintenace required for coil and flyw heel

Screws/Nuts/Bolts I nspect/Tighten/

Replace

I = Ins pect / R = R eplace IM PORTAN T Time intervals s hown are maximum. Actual use and your e xperience will de termine the frequency of re quire d maintenan ce.

(1) R e pla ce me nt will be require d for co mme rcial us e a fte r 60 0 hours . For Co ns umer us e , cle a ning e ve ry 6

months is require d. C le a ning inc ludes R ebuild Kits .

(2) Grease flexible drive cables every 25 hours and/or on a weekly schedule.

AIR FILTER

Level 1.

Tools required: 1" or 2" medium bristle paint brush

Parts required: 90030 REPOWERTM Air and Fuel Filter Kit

1 . Close choke (Cold Start Position). This prevents dirt from entering

the carburetor throat when the air filter is removed. Brush accumulated dirt from the air cleaner area.

2 . Remove the air cleaner cover. Clean and inspect the element for

damage. If element is fuel soaked and very dirty, replace.

3 . If element can be cleaned and reused, be certain it:

•still fits the cavity in the air cleaner cover.

•is installed with the original side out.

NOTE

Carburetor adjustment may be needed after cleaning/replacement.

FUEL FIL TER

Level 1.

Tools required: 8"-10" (203-254 mm) length of wire with one end bent into a hook, Clean rag, funnel, an approved fuel container,

Parts required: 90030 REPOWERTM Air and Fuel Filter Kit

W ARNING DANGER

Fuel is VERY flammable. Use extreme care when mixing, storing or handling, otherwise serious personal injury may result.

1 . Use a clean rag to remove loose dirt from around fuel cap and

empty fuel tank.

2 . Use the “fuel line hook” to pull the fuel line and filter from the tank.

3 . Remove the filter from the line and install the new filter.

SPARK PLUG

Level 2.

Tools required: Feeler gauge (preferably a wire gauge), Soft metal brush.

Parts Required: 90065 REPOWERTM TUNE-UP KIT

1 . Remove spark plug and check for fouling, worn and rounded

center electrode.

2 . Clean the plug or replace with a new one. DO NOT sand blast to

clean. Remaining sand will damage engine.

3. Adjust spark plug gap by bending outer electrode.

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4 . Tighten spark plug to 145-155 kg/cm (125-135 in. lb.).

COOLING SYSTEM CLEANING

Level 3.

Tools required: 1" or 2" medium bristle paint brush, Cross-Head Screwdriver, 4 mm Hex Wrench, Pointed Wood Stick.

Parts Required: None if you are careful.

IMPORTANT

To maintain proper engine operating temperatures, cooling air must pass freely through the cylinder fin area. This flow of air carries combustion heat away from the engine.

Overheating and engine seizure can occur when:

• Air intakes are blocked, preventing cooling air from reaching the cylinder.

• Dust and grass build up on the outside of the cylinder. This build up insulates the engine and prevents the heat from leaving.

Removal of cooling passage blockages or cleaning of cooling fins is considered “Normal Maintenance”. Any failure attributed to lack of maintenance is not warranted.

0.65 mm

(0.026 in.)

1 . Close choke and remove air filter cover (A).

2 . Remove spark plug lead.

3 . Remove two (2) muffler cover screws and muffler cover (B).

4 . Remove screw and arm rest (C).

5 . Remove cylinder cover (D).

IMPORTANT

DO NOT use a metal scraper to remove dirt from the cylinder fins.

6 . Use brush or wooden stick to remove dirt from the cylinder fins.

7 . Remove grass and leaves from the grid between the recoil starter and

fuel tank.

EXHAUST SYSTEM

Spark Arrestor Screen

Level 2.

Tools required: Cross-HeadScrewdriver, Soft metal brush, 4 mm Hex Wrench. Parts Required: Screen P/N 14586240630

1 . Remove cylinder cover (D). See “Cleaning Cooling System” pages

21 & 22 for step by step instructions.

2 . Place piston at Top Dead Center (TDC) to prevent carbon/dirt from

entering cylinder.

3 . Remove spark arrestor screen cover (E), screen holder (F), gasket (G)

and screen (H) from muffler body.

4 . Clean carbon deposits from screen and muffler components.

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5 . Replace screen if it is cracked, plugged or has holes burned through.

6. Assemble components in reverse order.

CARBURETOR ADJUSTMENT

Level 2.

Tools required: Slotted Screwdriver, Tachometer (ECHO P/N

99051130017).

Parts required: None.

NOTE

Every unit is run at the factory and the carburetor is set in compliance with California Emission Regulations. This carburetor does not have acceleration and high speed adjustment needles.

1 . Check idle speed and reset if necessary. If a tachometer is available,

idle speed screw (A) should be set to the specifications found on page 12 "Specifications" of this manual. Turn idle screw (A) clockwise to increase idle speed; counter clockwise to decrease idle

speed.

WARNING DANGER

When carburetor adjustment is completed, the attachment should not rotate at idle, otherwise serious personal injury may result.

LUBRICATION

Level 1.

Tools required: Clean Rag

Parts Required: Lithium Base Grease.

Drive Shaft

IMPORTANT

The drive shaft must be lubricated with high temperature automotive grease every 25 hours of operation, otherwise drive shaft assembly overheating and failure can result.

1 . Loosen clamping knob (A).

2 . Pull locator pin (B) and rotate 1/4 turn counter clockwise to lockout

position.

3 . Remove attachment.

4 . Remove coupler from upper drive shaft assembly by loosening

clamping screw (C) and removing set screw (D).

5 . Remove upper flex cable, wipe clean and apply a thin coating of 1/2

oz. (15ml) of high temperature automotive grease.

6 . Install cable. Make sure that the flex cable engages into the clutch

mount. Install coupler engaging coupler adapter onto flex cable end.

7 . Install set screw (D) and tighten clamping screw (C).

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TROUBLESHOOTING

Problem

Eng i ne -- s ta rts ha rd

Engine -- does not start Cause Remed y

Engine Cranks

Engine does not crank

Fuel at carburetor

Fuel at cylinder

Spark at end of plug wire

Spark at plug No spark

No fuel a t carburetor

No fuel a t cylinder

Muffler wet

with fuel

No spark at end of plug wire

at plug

Fuel strainer clogged Fuel line clogged Carburetor

Carburetor See your ECHO dealer

Fuel Mixture is too rich Open choke

Stop switch off Electrical problem Interlock switch

Spark gap incorre ct Covered with carbon F o ule d wi th fue l Spark plug de fective

Internal engine p roblem See your ECHO dealer

Clean Clean See your ECHO dealer

Clean/replace air filter Adjust carburetor See your ECHO dealer

Tur n swit ch on See your ECHO dealer See your ECHO dealer

Adjust 0.65mm (0.026in.) Clean or replace Clean or replace Replace plug

Engine runs

D ies or accelerates poorly Air filter dirty

Fuel filter dirty Fuel vent plugged Spark plug Carburetor Cooling system p lugged Spark arrestor screen

plug ged

Clean or replace Replace Replace Clean and adjust/replace Adjust Clean Clean

W ARNING DANGER

Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open spark plug opening, otherwise serious personal injury may result.

STORAGE

Long Term Storage (over 30 days)

Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage maintenance which includes the following:

1 . Store unit in a dry, dust free place, out of the reach of children with drive shaft housing in an upright or horizontal

position to prevent grease leakage.

W ARNING DANGER

Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark.

2. Place the stop switch (A) in the "OFF" position.

3 . Remove accumulation of grease, oil, dirt and debris from exterior of

unit.

4 . Perform all periodic lubrication and services that are required.

5. Tighten all the screws and nuts.

6. Drain the fuel tank completely and pull the recoil starter handle

several times to remove fuel from the carburetor.

7 . Remove the spark plug and pour 7 cc (1/4 oz.; 1/2 tablespoon) of

fresh, clean, two-stroke engine oil into the cylinder through the spark plug hole.

A. Place a clean cloth over the spark plug hole. B . Pull the recoil starter handle 2-3 times to distribute the oil inside

the engine.

C. Observe the piston location through the spark plug hole. Pull

the recoil starter handle slowly until the piston reaches the top of its travel and leave it there.

8. Install the spark plug (do not connect ignition cable).

NOTES

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SERVICING INFORMATION

P ARTS

Genuine ECHO Parts and ECHO REPOWER™ Parts and Assemblies for your ECHO products are available only from an Authorized ECHO

Dealer. When you do need to buy parts always have the Model Number, Type number and Serial Number of the unit with you. You can find all three numbers on the engine housing. For future reference, write them in the space provided below.

Model No. _____________ Type No. _________SN. ____________

SERVICE

Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer. For the name and address of the Authorized ECHO Service Dealer nearest you, ask your retailer or call: 1-800-432-ECHO (3246). When presenting your unit for Warranty service/repairs, proof of purchase is required.

ECHO CONSUMER PRODUCT SUPPORT

If you require assistance or have questions concerning the application, operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1-800-673-1558 from 8:00 am to 5:00 pm (Central Standard Time) Monday through Friday. Before calling, please know the model and serial number of your unit to help your Consumer Product Support Representative.

WARRANTY CARD

This card is our means of registering all original owners of ECHO equipment. The card plus proof of purchase provides you the assurance that authorized warranty work will be done. It also provides a direct link between you and ECHO if we find it necessary to contact you.

DEALER?

Call

1-800-432-ECHO

CONSUMER PRODUCT

SUPPORT

1-800-673-1558

8 - 5 Mon - Fri C.S.T.

ADDITIONAL OR REPLACEMENT MANUALS

Safety Manuals are available, free of charge, from your ECHO dealer or by contacting Echo Incorporated, 400 Oakwood Road, Lake Zurich, IL

60047. Operator's and Parts Manuals are available for purchase from your ECHO dealer or directly from ECHO. [See ordering instructions below.]

ORDERING INSTRUCTIONS

To obtain a Parts Catalog or Operator's Manual send a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO, INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part number of the manual (if known), your name and address and mail to address above.

Available Parts Lists

PAS-2601 TYPE 1E S/N 001001 & UP PARTNUMBER 99922203152

ECHO, Incorporated

400 Oakwood Road

Lake Zurich, IL 60047

Technical Publications Orders

ECHO, INCORPORATED

400 OAKWOOD ROAD

LAKE ZURICH, IL 60047

Echo PAS-2601 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual