Translation of the original operating instructions
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
11. SAFETY REGULATIONS AND NOTES
11.1 Levels of hazard warnings
11.2 Staff qualification
11.3 Basic safety rules
11.4 Electrical voltage
21.5 Electromagnetic radiation
21.6 Mechanical movement
21.7 Hot surface
21.8 Transport
21.9 Storage
21.10 Disposal
32. PROPER USE
43. TECHNICAL DATA
43.1 Product drawing
53.2 Nominal data
53.3 Technical features
53.4 Mounting data
53.5 Transport and storage conditions
64. CONNECTION AND START-UP
64.1 Connecting the mechanical system
64.2 Connecting the electrical system
74.3 Connection in terminal box
74.4 Factory settings
84.5 Connection screen
94.6 Checking the connections
94.7 Switch on device
94.8 Switching off the device
95. INTEGRATED PROTECTIVE FUNCTIONS
106. MAINTENANCE, MALFUNCTIONS, POSSIBLE
106.1 Cleaning
106.2 Safety test
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
; Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.
; Replace loose connections and defective cables immediately.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the motor.
→ When working on the motor, switch off the mains supply
voltage and secure the latter from being switched on again.
→ Wait until the motor stops.
1.5 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.
→ Verify that the entire setup is EMC compliant.
1.6 Mechanical movement
DANGER
Flying parts
Missing safety devices may cause balancing weights or
broken fan blades to be ejected at high speeds, causing bodily
harm.
→ Take appropriate safety measures.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
WARNING
Flying parts
If the motor is operated with attached fan blades, missing safety
Translation of the original operating instructions
devices may cause balancing weights or broken fan blades to
be ejected and cause bodily injuries.
→ Take the appropriate safety measures; e.g. install guard
grilles.
→ Keep out of the exhaust zone.
1.7 Hot surface
CAUTION
High temperature at the electronics enclosure
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.8 Transport
CAUTION
Transport of motor
Crushing hazard
→ Wear safety shoes and cut-resistant safety gloves.
→ Transport the motor in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a
clamping strap.
1.9 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.5 Transport and storage conditions.
; Please make sure that all screwed cable glands are fitted with
dummy plugs.
1.10 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
The device is designed exclusively for use as a drive motor.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
● Operating the device in an explosive atmosphere.
● Using the device as a safety component or for taking on safety-
related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
1Direction of rotation counter-clockwise, seen on shaft
2Through-hole for screw M10
3Depth of screw max. 12 mm
4Depth of screw max. 16 mm
5Cable diameter: min. 4 mm, max. 10 mm, tightening torque: 2±0.3 Nm
6Tightening torque 3.5±0.5 Nm
7Groove depth 3.5 mm
Translation of the original operating instructions
Phase1~
Nominal voltage / VAC230
Nominal voltage
range / VAC
Frequency / Hz50/60
Type of data definitionml
Stateprelim.
Speed / min
Power input / W1330
Power output / W1100
Current draw / A5.8
Rated torque / Ncm350
Min. ambient temperature
/ °C
Max. ambient temperature
/ °C
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
-1
200 .. 277
3000
-25
40
3.3 Technical features
Mass14.8 kg
Size112 mm
Material of electronics
housing
Housing materialDie-cast aluminium
Direction of rotationCounter-clockwise, seen on shaft
Type of protectionIP 55
Insulation class"B"
Humidity classF3-1
Mounting positionAny
Cooling bore / apertureRotor-side
Operation modeS1
Motor bearingBall bearing
Technical features- Output 10 VDC, max. 10 mA
Translation of the original operating instructions
Die-cast aluminium
- Output 20 VDC, max. 50 mA
- Output for slave 0-10 V
- Tach output
- Input for sensor 0-10 V or 4-20 mA
- Alarm relay
- Integrated PID controller
- Motor current limit
- PFC, active
- RS485 MODBUS RTU
- Soft start
- Control input 0-10 VDC / PWM
- Control interface with SELV potential
safely disconnected from the mains
Protection classI (if earth wire is connected by customer)
Product conforming
to standard
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
<= 3.5 mA
internally
EN 61800-5-1; CE
3.4 Mounting data
; Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Strength class for
mounting screws
You can obtain additional mounting data from the product drawing if
necessary.
8.8
3.5 Transport and storage conditions
; Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
→ Ensure that no combustible or flammable materials are
located close to the motor.
CAUTION
Cutting and crushing hazard when removing the motor
from the packaging
→ Carefully remove the device from its packaging. Make sure
to avoid any shock.
→ Wear safety shoes and cut-resistant safety gloves.
CAUTION
Heavy load when taking out the device
Bodily harm, e.g. back injuries, are possible.
→ Two people should remove the device out of its packaging
together.
; Check the device for transport damage. Damaged devices must no
longer be installed.
; Install the undamaged device according to your application.
4.2 Connecting the electrical system
DANGER
Electric voltage on the device
Electric shock
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
DANGER
Electrical load (>50 µC) between mains wire and
protective earth connection after switching of the supply
when switching multiple devices in parallel.
Electric shock, risk of injury
→ Make sure that sufficient protection against accidental contact
is provided.
Before working on the electrical connection, the
connections to the mains supply and PE must be shorted.
CAUTION
Electrical voltage
Translation of the original operating instructions
The motor is a built-in component and features no electrically
isolating switch.
→ Only connect the motor to circuits that can be switched off
with an all-pole separating switch.
→ When working on the motor, you must switch off the
system/machine in which the motor is installed and secure it
from being switched on again.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.
→ Make sure that the cable end is connected in a dry
environment.
Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
4.2.1 Prerequisites
; Check whether the data on the type plate agree with the connection
data.
; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in
accordance with EN 61800-5-1. The protective earth must have a
cross-section equal to or greater than the outer conductor crosssection.
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least
AWG26/0.13 mm².
Earth wire contact resistance to EN 61800-5-1
Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
Depending on the installation situation, it may be necessary to install an
additional protective earthing conductor via the additional protective earth
connection point available on the device.
The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.
4.2.2 Idle current
Because of the EMC filter integrated for compliance with EMC
limits (interference emission and interference immunity), idle
currents in the mains cable can be measured even when the
motor is at a standstill and the mains voltage is switched on.
● The values lie in a range of typical < 250 mA.
● The effective power in this operating state (readiness for operation) is
simultaneously at typical < 4 W.
4.2.3 Residual current operated device
Only universal (type B or B+) RCD protective devices are
permitted. Like frequency inverters, RCD protective devices
cannot provide personal safety while operating the device.
When switching on the power supply of the device, pulsed
charge currents from the capacitors in the integrated EMC filter
can lead to the RCD protective devices triggering without
delay. We recommend residual current devices with a trigger
threshold of 300 mA and delayed triggering (super-resistant,
characteristic K).
Due to the locked-rotor protection, the start-up current (LRA) is
equal to or less than the nominal current (FLA).
Operating instructions
4.3 Connection in terminal box
4.3.1 Preparing connection lines for the connection
Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.
4.3.2 Connecting cables with terminals
; Remove the cap from the screwed cable gland.
Remove the cap only in those places where cables are inserted.
; Mount the screwed cable glands with the seal inserts provided in the
terminal box.
; Insert the line(s) (not included in the standard scope of delivery) into
the terminal box.
; First connect the "PE" (protective earth) connection.
; Connect the lines to the corresponding terminals.
Use a screwdriver to do so.
During the connection work, ensure that no cables splice off.
; Insert the strands until they meet resistance.
; Seal the terminal box.
4.3.3 Cable routing
No water may penetrate along the cable in the direction of the cable gland.
When routing the cable, ensure that the screwed cable glands are
arranged at the bottom. The cables must always be routed downwards.
4.4 Factory settings
Factory settings with which the device is pre-set by ebm-papst.
Control mode
parameter set 1
Control mode
parameter set 2
Fan / device adress1
Max. PWM / %100
Min. PWM / %5
Save set value to
EEPROM
Set value controlAnalogue (linear)
Control function
parameter set 1
Control function
parameter set 2
Translation of the original operating instructions
No.PinSignalFunction / assignment
KL11L1Mains supply connection, supply voltage 1~200-277 V AC; 50/60 Hz
KL12NMains supply connection, supply voltage 1~200-277 V AC; 50/60 Hz
PEPEEarth connection, PE connection
KL21NOStatus relay, floating status contact; option 1: close with error; option 2: close with run monitor error message
KL22COMStatus relay; floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL23NCStatus relay, floating status contact; option 1: break with error; option 2: break with error for run monitor error
message
KL31RSABus connection RS485; RSA; MODBUS RTU
KL32RSBBus connection RS485; RSB; MODBUS RTU
KL33GNDSignal ground for control interface
KL34Ain1 UAnalog input 1 (set value); 0-10 V; Ri= 100kOhm; parametrisable curve; only usable as alternative to input
Ain1 I
KL35+10 VFixed voltage output 10 VDC; + 10 V +/-3%; max. 10 mA; short circuit proof; power supply for ext. devices
(e.g. potentiometer)
KL36Ain1 IAnalog input 1 (set value); 4-20 mA; Ri= 100 Ohm; parametrisable curve; only usable as alternative to input
Ain1 U
KL37Din1Digital input 1: enabling of electronics; enabling: open pin or applied voltage 5 to 50 VDC; disabling: bridge to
GND or applied voltage < 0.8 VDC; reset function: triggers software reset after a level change to <0.8 V
KL38Din2Digital input 2: parameter set switch 1/2; according to EEPROM setting, the valid/used parameter set is
selectable per BUS or per digital input DIN2. Parameter set 1: open pin or applied voltage 5 to 50 VDC;
parameter set 2: bridge to GND or applied voltage < 0.8 VDC
KL39Din3Digital input 3: control characteristic of the integrated controller; according to EEPROM setting, the control
characteristic of the integrated controller is normally/inversely selectable per BUS or per digital input; normal:
open pin or applied voltage 5 to 50 VDC; inverse: bridge to GND or applied voltage < 0.8 VDC
KL310GNDSignal ground for control interface
KL311Ain2 UAnalog input 2; actual sensor value 0-10 V; Ri= 100kOhm; parametrisable curve; only usable as alternative to
input Ain2 I
KL312+20 VFixed voltage output 20 VDC; + 20V +25/-10%; max. 50 mA; short circuit proof; power supply for ext.
devices (e.g. sensors)
KL313Ain2 IAnalog input 2; actual sensor value 4-20 mA; Ri= 100 Ohm; parametrisable curve; only alternative to input
Translation of the original operating instructions
KL314AoutAnalogue output 0-10 V; max. 5 mA; output of the actual motor control factor (output voltage of electronics)/ of
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the motor.
→ When working on the motor, switch off the mains supply
voltage and secure the latter from being switched on again.
→ Wait until the motor stops.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
If the device remains out of use for some time, e.g. when in
storage, we recommend switching the device on for at least
two hours to allow any condensate to evaporate and to move
the bearings.