ebm-papst G1G170-AB53-03 User Manual
G1G170-AB53-03
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 7938 81-0
Fax +49 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
Translation of the original operating instructions
CAUSES AND REMEDIES
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
11. SAFETY REGULATIONS AND NOTES
11.1 Levels of hazard warnings
11.2 Staff qualification
11.3 Basic safety rules
11.4 Electrical voltage
21.5 Safety and protective functions
21.6 Electromagnetic radiation
21.7 Mechanical movement
21.8 Deflagration
21.9 Emission
21.10 Hot surface
21.11 Transport
31.12 Storage
31.13 Disposal
32. PROPER USE
53. TECHNICAL DATA
53.1 Graphic rendition of products
63.2 Nominal data
63.3 Data acc. to ErP Directive
63.4 Technical description
63.5 Mounting data
63.6 Transport and storage conditions
63.7 Electromagnetic compatibility
74. CONNECTION AND START-UP
74.1 Connecting the mechanical system
74.2 Connecting the electrical system
74.3 Connection via plug
94.4 Connection diagram
104.5 Checking the connections
104.6 Switch on device
104.7 Switching off the device
105. INTEGRATED PROTECTIVE FUNCTIONS
116. MAINTENANCE, MALFUNCTIONS, POSSIBLE
116.1 Cleaning
116.2 Safety test
1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
1.2 Staff qualification
Only specialised electrical personnel may install the device, perform the
test run and work on the electrical system.
Only trained and authorised specialist personnel are permitted to
transport, unpack, assemble, operate or maintain the device, or to use it
in any other manner.
1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
; Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
1.4 Electrical voltage
; Check the electrical equipment of the device at regular intervals, refer
to chapter 6.2 Safety test.
; Replace loose connections and defective cables immediately.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
Item no.: 50130-5-9970 · Revision: 69291 · Print-out: 2012-04-11 · Y. Uhlmann (VM-TDO) · Page 1 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G1G170-AB53-03
Operating instructions
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION
If control voltage is applied or a speed setpoint is stored,
the motor automatically restarts, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
→ After working on the device, remove any used tools or
other objects from the device.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example by reaching into the running device with your hands.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. The guard must withstand
the kinetic energy of a fan blade detaching at maximum
speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Instantly stop the device once you detect a missing or
ineffective protective feature.
1.6 Electromagnetic radiation
Interference from electromagnetic radiation is possible, e.g. in conjunction
with open and closed-loop control devices.
If unacceptable emission intensities occur when the fan is installed,
appropriate shielding measures have to be taken by the user.
NOTE
Electrical or electromagnetic interferences after
integrating the device in installations on the customer's
side.
→ Verify that the entire setup is EMC compliant.
1.7 Mechanical movement
DANGER
Danger of injury from open blower
Gas escapes. When the blower is open, you come into contact
with rotating and electrically live parts. Escaping gas may also
cause explosions.
Translation of the original operating instructions
→ Never open the blower.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
WARNING
Flying parts
Missing safety devices may cause fan blades to be ejected at
high speeds, causing bodily harm.
→ Take appropriate safety measures.
The safety devices must prevent contact with rotating parts
and the printed circuit board.
1.8 Deflagration
DANGER
Gas escapes through leaky housing after deflagration
Danger of injury
→ After a deflagration, check that the housing of the gas blower
is tightly sealed.
→ Replace any gas blower with a leaky housing.
DANGER
Fire and deflagration hazard
The gas blower is not approved according to Ex protection
guidelines. Rotating parts can scrape against stationary parts.
This may cause sparks and chips. The surface temperature
may rise, resulting in a fire.
→ Check which hazards arise from installing, operating,
servicing or disposing the gas blower in conjunction with
your device.
Prevent these hazards.
Carry out all appropriate measures to this purpose.
1.9 Emission
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
1.10 Hot surface
CAUTION
High temperature at the electronics enclosure
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
1.11 Transport
NOTE
Transport of blower
→ Transport the blower in its original packaging only.
→ Secure the blower so that it does not slip, e.g. by using a
clamping strap.
Item no.: 50130-5-9970 · Revision: 69291 · Print-out: 2012-04-11 · Y. Uhlmann (VM-TDO) · Page 2 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G1G170-AB53-03
Operating instructions
1.12 Storage
; Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
; Protect the device from environmental impacts and dirt until the final
installation.
; We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
; Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
; Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.
1.13 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
2. PROPER USE
The device is exclusively designed as a built-in device for moving air
and gases according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
● Moving a gas/air mixture in gas burners with H gas, L gas
and liquid gas according to gas family 2 and 3 in accordance with
the German DVGW (German Technical and Scientific Association
for Gas and Water),
worksheet 260, in a concentration of approx. 90 % air and 10 %
gas, integrated into
an overall system which is designed specifically for operation with
this gas type.
● Moving air with a density ranging from 0.9 to 1.2 kg/m³.
● Minding the operating instructions.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter .
● Only using the device in stationary systems.
● Installing the device into an overall system for moving air/gas
mixtures.
● Commissioning the built-in component only after installation in
the customer unit.
● Operating the device with all protective features in place.
Translation of the original operating instructions
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Moving a medium that contains abrasive particles.
● Moving a highly corrosive medium.
● Moving a medium that contains dust pollution, e.g.
suctioning off saw dust.
● Operating the gas blower in an environment that contains
flammable gases or dust or combustible solids or fluids.
● Moving an air/gas mixture outside an overall system
that fulfils the requirements described above.
● Using the blower as a safety component or for taking
on safety-related functions.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Contact with materials that could damage blower parts, e.g. liquids
during cleaning.
● Operation with completely or partially disassembled or modified
protective features.
● Exposure to radiation which could damage blower parts, e.g. strong
UV radiation.
● Operation with external vibrations.
● Operating the device in an explosive atmosphere.
● Operation with completely or partially disassembled or modified
protective features.
Item no.: 50130-5-9970 · Revision: 69291 · Print-out: 2012-04-11 · Y. Uhlmann (VM-TDO) · Page 3 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G1G170-AB53-03
● In addition, all application options that are not listed
under proper use.
Operating instructions
Translation of the original operating instructions
Item no.: 50130-5-9970 · Revision: 69291 · Print-out: 2012-04-11 · Y. Uhlmann (VM-TDO) · Page 4 / 12
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 7938 81-0 · Fax +49 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
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