Operating manual for
DC- /EC- motors
name: BCI-63.55
item number: 9316355107
The name and the item number as well as the manufacturing date
(calendar week/year of construction) can be found either on the
nameplate or as overprint on the product.
For any further queries please contact:
ebm-papst St. Georgen GmbH & Co. KG
Hermann-Papst-Straße 1
78112 St. Georgen
Germany
telephone: +49 (0) 7724 / 81-0
telefax: +49 (0) 7724 / 81-1309
email: info2@de.ebmpapst.com
Further information: www.ebmpapst.com
date: 07 December 2011
version : 1.0
content:
IMPORTANT SAFETY INFORMATION 1
TECHNICAL DATA 3
INTENDED USE 3
NOT INTENDED USE 3
IMPORTANT SAFETY INFORMATION
This manual has to be supplied to the staff before working on or with
the product, before every installation and operation, before
maintenance or overhauls and any other use. Keep this manual for any
later use and for following owners.
By all means read this manual carefully before working on or with the
product. Pay attention to the following information and warnings to
avoid risk of persons or objects and act accordingly.
In the event of resale or transfer of the product the manual must
accompany the product. This manual may be copied and provided as
information on potential risks and their avoidance.
Hazard classification of warning notices
The following risk ratings are used in this manual to denote potential
risk situations and important safety instructions:
DANGER
This is a potentially dangerous situation
and warns of an impending health risk or
risk of fatal injury if this warning is not
observed. Observe this warning by all
means.
WARNING
The dangerous situation can occur and
result in major or fatal injuries if the
warning is not observed. Work with
extreme care.
CAUTION
The dangerous situation can occur and
result in minor injuries or damage to
property if the warning is not observed.
CONNECTION AND COMMISSIONING 3
FAULTS, POSSIBLE CAUSES AND REMEDIES 4
CLEANING 4
DO NOT CLEAN THE PRODUCT
USING A WATER JET OR PRESSURE WASHER. 4
DO NOT USE CLEANING AGENTS
THAT CONTAIN ACIDS, CAUSTIC SOLUTIONS OR
SOLVENTS. 4
DO NOT CLEAN THE PRODUCT
USING POINTED OR SHARP OBJECTS. 4
MAINTENANCE 4
NOTE
Qualification of personnel
Only instructed and authorized skilled personnel is permitted to
transport, unpack, operate and service the product.
Only skilled electricians are permitted to install the product, carry out
the test run and work on the electrical unit.
.
Basic safety regulations
Safety risks related to the product must be reassessed after installation
into the final device.
The operating manual was developed in accordance with European
market requirements and may need adapting to the market
requirements of the country in question.
A potentially dangerous situation can
occur and result in damage to property if
not avoided.
page 1 of 5
When working on or with the product, observe the following:
Electrical voltage and current
DANGER
Electrical voltage
Regularly check the electrical equipment of
the product.
Even at low supply voltage the
voltage may rise due to current
regeneration of energy.
Motors which decelerate or slow
down, work similarly to a generator
and hereby release electrical power.
Thus life-threatening voltages can
arise.
Eliminate immediately loose
connections and defective cables.
All connections may only be
contacted when not under voltage.
Safety and protective functions
DANGER
Dangerous movements
Pay attention to sufficient
safeguards in the devices and
facilities. There are dangerous
movements because of faulty
triggering of motors.
Possible correctives are:
Keep clear of the movement area of
the devices or facilities.
Provide sufficient tightness of the
protection cover and housing against
the maximum movement and rotation
energy respectively.
Before opening of the devices or when
entering the danger area stop all
motors completely and secure them
from being switched on again.
Moving parts
DANGER
Self-starting product
If voltage is applied, the motor -- depending
on the type -- can automatically restart
after a mains failure or when blocking has
been eliminated.
Do not stand in the danger zone of
the product.
Switch off the mains voltage when
working on the product and secure it
against switching on again.
Do not make any alterations to the product.
WARNING
Impermissible high loading
After impermissible loading (e.g.
impact, heat, overvoltage, axial or
radial stress) the product can be
damaged and must be stopped
immediately. Check prior to each use
for their proper condition.
WARNING
Rotating parts (shaft / rotor)
Objects like long hair, loose-fitting
garments and jewellery can be caught
and pulled into the rotating motor parts.
Risk of injury!
Do not wear loose-fitting garments or
jewellery or other objects when
working on moving parts.
Protect long hair by wearing a hair
net.
WARNING
Transport
Transport the product only in its original packaging. Secure during
transport.
The vibration values, temperature and climate ranges should not be
exceeded during transport.
Storage
Store the product in a dry and clean environment that is well protected.
Observe the storage temperature referred to in the technical data.
251659264Electromagnetic radiation
At the system integration of the product in the
context of electromagnetic compatibility (EMC)
there may occur influences by interaction.
Ensure the electromagnetic compatibility of the
total system.
WARNING
Health risk for persons with heart
pacemakers, metallic implants and
hearing aid devices
These persons are not allowed to
enter the following areas:
areas in which electrical devices and
parts are mounted, run or put into
service.
areas in which motor parts with
permanent magnets are stored,
repaired or mounted.
WARNING
A noise pressure level higher than
70dB(A) is possible depending on the
installation and operating conditions.
Risk of deafness due to noise.
Take technical protective measures.
Provide operating personnel with
protective equipment, e.g. ear
protection.
CAUTION
Hot surface Risk of burns
High temperature at motor housing or
heat sink
Provide adequate protection against
accidental contact.
Pay attention to sufficient cooling.
page 2 of 5
TECHNICAL DATA
Please see the exact technical data in the detailed specifications
of the products.
INTENDED USE
This motor is a built-in device. It is only intended for the use within
devices and has no independent function. It is not meant to be passed
on to the end user. All motors and all motor-controller combinations
must be qualified by the final manufacturer within its intended
application and must be validated for overload and block safety. The
final manufacturer is responsible for the final product and must ensure
sufficient safety measures.
NOT INTENDED USE
Do not use this product in technical systems, for which special
requirements to the failure safety are mandatory. This includes e.g. the
usage
• in aircraft and spacecraft,
• in railway vehicles, motor vehicles and ships as well as
• in explosive atmospheres (explosion-risk areas)
In these areas the use of the product is forbidden:
operating of the product near combustible materials or components
usage of the product as safety related component or to take over
safety related functions
operating with completely or partly dismounted or changed safety
devices
All usages mentioned under NOT INTENDED USE (see above).
CONNECTION AND COMMISSIONING
Connect mechanical parts
Connect electrical parts
Connect to the mains after mechanical installation.
CAUTION
Risk of cuts or crushing when removing
the product from the packaging and
during mounting.
Grasp the housing and lift the product
carefully out of the packaging. Avoid impact
by all means!
Wear safety boots and cut-resistant
gloves.
Use suitable mounting devices.
NOTE
Risk of damage to electronic
components.
Use ESD protective equipment when
mounting.
DANGER
Risk of fatal injury from electrical
current, do not touch any parts carrying
live voltage.
Only electrically qualified persons are
allowed to carry out the electrical
work.
Ensure that the electrical lines are de-
energized.
Secure the operating voltage
against switching on again.
Never work on parts that are
energized.
CAUTION
Electrical voltage
The product is a built-in component and
has no switch for disconnecting power.
Only connect the product to current
circuits that can be switched off by a
switch (all poles disconnected).
When working on the product secure
that the system/machine is absolutely
switched off and it is secured against
restart.
page 3 of 5
Requirements for connection and commissioning:
- Before connecting the product, ensure that the supply voltage
corresponds with the product voltage.
- Check whether the data on the nameplate and the detailed
specification correspond with the interface data of the power
supply.
- Only use cables that are designed for the
current on the nameplate and the
corresponding ambient conditions. Ensure
that the electrical interface data is adequately
The wiring diagram is to be found in the manual.
Switch the product on
Before each switching on examine the product carefully for visible
damage and other adverse effects. Furthermore check the proper
condition and operability of protective equipment each time.
If damage is visible, do not start the product and do not use it for any
other purposes.
protected (mechanical).
FAULTS, POSSIBLE CAUSES AND
REMEDIES
Do not repair the product yourself.
DANGER
Electrical voltage at motor
Open the product after the standstill
of the motor and after the voltage (all
poles) is switched off.
Fault/ Error Possible cause Possible remedial action
Motor is not
rotating
Mechanical
blocking
Switch off, de-energize and
eliminate mechanical
blocking.
Cleaning
Product damaged during cleaning, malfunction possible:
Do not clean the product using a water jet or pressure washer.
Do not use cleaning agents that contain acids, caustic solutions or
solvents.
Do not clean the product using pointed or edgy objects.
Maintenance
During the foreseen life expectancy the motors are maintenance-free.
Disposal
When disposing of the product, observe all requirements and
regulations that are relevant in your country.
Mains voltage
fault
Connection faulty
Motor is too hot.
Motor winding
interrupted
Ambient
temperature too
high
In case of further faults, contact ebm-papst.
Check mains voltage, reconnect voltage supply.
Rectify connection, see pin
connection.
Allow motor to cool / identify
cause of fault.
Exchange product.
Reduce ambient
temperature if possible.
page 4 of 5
page 5 of 5
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