Ebac WM80 User Manual

Page 1
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
EBAC MODEL WM80
INDUSTRIAL DEHUMIDIFIER
www.eipl.co.uk
Page 1 of 16
Page 2
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
WM80
PACKAGE CONTENTS
Item Description Quantity
10284GL-US Dehumidifier 1
3082214 Brass wood screws 4
3088525 Rawl plug 4
3086144 Quick release hose coupling 1
3944110 PVC tube – 3/8” I/D 7.8M
TPC313 Manual 1
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Page 3
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
INTRODUCTION
Designed for a wide range of applications, the WM80 is a rugged, industrial unit, which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.
The WM80 has a number of special features:
High efficiency rotary compressor
Ebac’s “Hot Gas” defrost system
Integral pump out system
Provision for permanent drainage
Exterior epoxy powder-coated finish
Extra long power cord
Free Standing or Wall Mountable
Status Indicators
Control Humidistat
The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The WM80 dehumidifier is a reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.
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Page 4
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
SPECIFICATIONS
M
ODEL
:
10284GL-US
H
EIGHT
: 19.4” (495mm)
W
IDTH
: 22” (560mm)
D
EPTH
: 11.4” (290mm)
W
EIGHT
: 81.5 lbs (37Kg)
A
IRFLOW
: 360 CFM (600M3/hr)
P
OWER SUPPLY
: 110V - 60Hz - 1 ph
F
INISH
Powder-coated
:
Epoxy
O
PERATING RANGE
: 33°F – 105°F
R
EFRIGERANT
: R-407c (13 oz)
"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
Industrial Products Ltd is as follows
R134a – 1300 R407c – 1610
For type and weight of refrigerant contained in this unit, please refer to the product data label"
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Page 5
Drawing : - TPC313
CAUTION:
DO NOT REMOVE COVERS WHEN UNIT IS IN OPERATION
CAUTION:
Issue : - 7 Date : - 10/12/13
OPERATION
The following procedures should be followed to test the WM80 for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded 13 Amp electrical socket
2. Check dehumidification process as follows:
a. Place unit on a level surface.
b. Start up unit by switching to “ON” and turning the humidistat
clockwise.
c. Check that the compressor is running.
d. Leave the machine running for 15 minutes.
e. Observe the evaporator coils through the rear upper grille, to
confirm frost formation.
f. If the air temperature is below 25ºC, an even coating of frost
should cover the entire evaporator coil.
g. If the air temperature is above 25°C, frost and/or droplets of
condensed water should cover the entire evaporator coil.
h. After continuous running time of approximately 55 minutes, unit
will enter “Hot Gas” defrost mode for several minutes and then automatically return to normal operation.
If, after carrying out the above procedures, the unit does not appear to
function properly, refer to the Trouble Shooting section, which follows,
or contact the Factory Service Center.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT
LEAST FIVE MINUTES BEFORE RESTARTING.
After using the WM80, turn it off for five minutes to allow the
condensate on the coils to drain into the pump reservoir.
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Page 6
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
INSTALLATION
The WM80 Dehumidifier can be left free standing unit, alternatively can be wall mounted for instructions on mounting the unit please read the following:
A full installation kit is included in the package to allow a problem free install. This kit comprises of the following :-
1 X WM80 Dehumidifier 1 X Mounting Bracket 4 X Rawl plugs and screws 4 X M6 Hex Head Bolts, flat and spring washers
For mounting the WM80 Dehumidifier to a wall you will first need to remove the cover from the unit and detach the wall mounting bracket from the rear of the unit by removing the 4 bolts that secures it.
With reference to the installation drawing at the rear of this manual, maintain the minimum clearances from adjacent objects (ie walls celings etc). Maintaining these distances will ensure easy access for installation and maintaining the unit during the products life
Place the wall mounting bracket onto the wall, ensuring the correct orientation, and the bracket is level. Mark off 4 points on the wall where you will be securing the bracket, the bracket has numerous holes and slots to allow the bracket to be mounted at different points depending on the wall you are mounting it to. It is advised to have the fixing points spaced out as far as possible to allow a more ridged and secure installation.
Using a 7mm masonry bit, drill the 4 points you marked off earlier to a depth of 40mm, insert the 4 Rawl plugs into the wall that are supplied with this unit.
Secure the wall mounting bracket to the wall using the 4 brass screws supplied with the unit.
Ensure all fixings are tight and bracket is secured to the wall.
Screw 2 X M6 Bolts into the top fixings on the bracket, only screwing them in a 2-3 turns. Lift the unit onto the bracket and hook the unit onto the bolts using the keyhole slots in the rear of the unit do not tighten the bolts yet. Fit the 2 remaining bolts through bottom holes in the rear of unit and into the wall mounting bracket and tighten all 4 bolts.
Check to make sure the unit is secure to the wall mounting bracket.
Replace cover and refit all fixings that have been removed.
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Page 7
Drawing : - TPC313
WARNING:
MAINTNENANCE
WARNING:
Issue : - 7 Date : - 10/12/13
ROUTINE MAINTENANCE
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
S
DISCONNECTED BEFORE CARRYING OUT ROUTINE
1. Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
2. Remove the air filter and clean by either blowing compressed air through, vacuuming or washing in warm water
3. Check that the fan is firmly secured to the motor shaft and that the fan rotates freely. The fan motor is sealed for life and therefore does not need oiling.
4. To check the refrigerant charge, run the unit for 15 minutes and briefly remove the top cover. The evaporator coil should be evenly frost coated across its surface. At temperatures above 25°C, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge. During this inspection, check visually to ensure that the pump rollers are turning.
5. Check all wiring connections.
6. To check the operation of the defrost system, switch the machine on and leave it running for approximately 55 minutes. The machine will then enter “Hot Gas” defrost mode for approximately 5 minutes before returning to normal operation. If the unit will not defrost, the printed circuit timer board may be defective or the by-pass valve may be inoperable.
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE.
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Page 8
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
REPAIRS
1. Should an electrical component fail, consult the Factory Service
Center to obtain the proper replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use
a Refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
Any competent refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the refrigerant compressor.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
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Page 9
Drawing : - TPC313
S
C
R
Issue : - 7 Date : - 10/12/13
TROUBLESHOOTING
YMPTOM
Unit inoperative 1. No power to unit
1. Loose fan on shaft
2. Fan motor burnt out
Little or no airflow
3. Dirty refrigeration coils / filter
4. Loose electrical wiring
1. Insufficient air flow
Little or no water extraction
2. Compressor fault
3. Loss of refrigerant gas
Little or no defrost when required
Unit vibrates excessively
Water flooding inside the machine
1. Faulty timer
2. Faulty by-pass valve
1. Loose compressor
2. Damaged fan
1. Drain pipe blocked/frozen
2. Drain pipe too high
3. Crimped or blocked tubing
AUSE
EMEDY
1. Check the power from power supply panel
1. Tighten fan
2. Replace the fan motor
3. See Routine Maintenance Section
4. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
1. Tighten the nuts on the compressor mounts
2. Replace fan
1. Clear the obstruction
2. Ensure that no section of the drain hose is above the level of the water outlet
3. Straighten, clear, or replace tubing
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Page 10
Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
WM80
SPARE PARTS LIST
P
ART
N
UMBER
D
ESCRIPTION
N
UMBER
Q
UANTITY
1 Filter 2028420 1
2 Timer 1600500 1
3 Evaporator Coil 2026074 1
4 Condenser Coil 2026014 1
5 Drain Tray 2131107 1
6 Capillary Tube 3014251 48”
7 Solenoid Valve 3020814 1
8 Filter Dryer 3020901 1
9 Compressor 3022169 1
10 Solenoid Coil 3030421 1
11 Capacitor 3030908 1
12 Fan Motor 3040199 1
13 Black Rubber Foot 3101436 4
14 Mains Lead 3035148 1
Spare parts available online
www.EIPLDIRECT.com
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Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
300mm
300mm
300mm
300mm
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Page 12
Drawing : - TPC313
PLEASE NOTE
WARRANTY REGISTRATION
Issue : - 7 Date : - 10/12/13
LIMITED WARRANTY
Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labor required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC INDUSTRIAL PRODUCTS, INC. DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records: Model: ____________________ S/N: ______________________ Date Received: ______________
SAVE THIS SECTION FOR YOUR RECORDS
CLIP AND RETURN THIS CARD
To ensure that your Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.
Thank You
Page 12 of 16
DATE
MODEL ___________ S/N ________________ RECEIVED ________________
OWNER __________________________________________________________
ADDRESS ________________________________________________________
CITY __________________________ STATE ________ ZIP _______________
COMMENTS ______________________________________________________
_________________________________________________________________
Ebac Industrial Products.
700 Thimble Shoals Boulevard, Suite 109, Newport News, Virginia. 23606-2575
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Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
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Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
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Drawing : - TPC313 Issue : - 7 Date : - 10/12/13
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Drawing : - TPC313
UK Head Office
American Sales Office
German Sales Office
Issue : - 7 Date : - 10/12/13
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Page 16 of 16
Ebac Industrial Products Inc
700 Thimble Shoals Blvd. Suite 109, Newport News
Virginia, 23606-2575
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
USA
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
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