Ebac TRITON User Manual

Page 1
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
TRITON
INDUSTRIAL DEHUMIDIFIER
www.eipl.co.uk
Page 1 of 16
Page 2
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
TRITON
PACKAGE CONTENTS
Item Description Quantity
11393GR-US Dehumidifier 1
3086144 Quick release hose coupling 1
3944110 PVC Tube – 3/8” I/D 7.8M
TPC224 Manual 1
Page 2 of 16
Page 3
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
INTRODUCTION
Designed for a wide range of applications, the Triton dehumidifier is a super high capacity industrial unit which provides fast and efficient drying.
The Triton has a number of special features:
Super high efficiency rotary compressor
Temperature-sensitive microprocessor controlled defrost system
Exterior epoxy powder-coated finish
Inlet air filter
Internal condensate pump
Pump purge system
Rugged trolley for portability
Retractable handle mechanism
Extra long power cord
The fan draws the moist air through the inlet grille on the back of the unit, and then through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The Triton dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions.
The unit incorporates a welded and galvanized steel chassis and is finished in an epoxy coating for resilience to damage caused by rough handling.
Page 3 of 16
Page 4
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
SPECIFICATIONS
P
OWER SUPPLY
O
PERATING RANGE
R
"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
For type and weight of refrigerant contained in this unit, please refer to the product data label"
M
ODEL
:
TRITON
H
EIGHT
: 29” (736mm)
W
IDTH
: 20” (508mm)
D
EPTH
: 15” (381mm)
W
EIGHT
: 75 lbs (34Kg)
A
IRFLOW
: 282 CFM (476 M3/hr)
: 110V/ 60Hz/ 1 ph
F
INISH
: Powder-coated Epoxy
: 33°F – 95°F
EFRIGERANT
Industrial Products Ltd is as follows
: R-407c (16.2 oz)
R134a – 1300 R407c – 1610
Page 4 of 16
Page 5
Drawing : - TPC224
CAUTION:
DO NOT REMOVE COVERS WHEN UNIT IS IN OPERATION
CAUTION:
Issue : - 7 Date : - 10/12/13
OPERATION
The following procedures should be followed to test the Triton for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded 15 Amp electrical outlet.
2. Check dehumidification process as follows:
A. Place unit on a level surface.
B. Start up unit by switching to “ON”.
C. Check that air is being delivered through the front outlet grille
and the compressor is running.
D. Leave the machine running for 60 minutes.
E. Check to ensure there is sign of water extraction through the
condensate drain.
F. Test the pump surge system operation by holding the
momentary pump switch for 5 to 10 seconds. This switch allows you to drain the pump reservoir at the end of a drying job
If, after carrying out the above procedures, the unit does not appear to function properly, refer to the Troubleshooting section, which follows, or contact the Factory Service Center.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT
LEAST FIVE MINUTES BEFORE RESTARTING.
Page 5 of 16
Page 6
Drawing : - TPC224
WARNING:
WARNING:
Issue : - 7 Date : - 10/12/13
ROUTINE MAINTENANCE
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN
DISCONNECTED BEFORE CARRYING OUT ROUTINE MAINTNENANCE
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
1. Replace or clean the inlet air grille as required. Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
2. Check that the fan is firmly secured to the motor shaft and that the fan rotates freely. The fan motor is sealed for life and therefore does not need oiling.
3. To check the refrigerant charge, run the unit for 15 minutes and briefly remove the top cover. The evaporator coil should be evenly frost coated across its surface. At temperatures above 70°F, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
4. Check all wiring connections.
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
S
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE
.
Page 6 of 16
Page 7
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
REPAIRS
1. Should an electrical component fail, consult the Factory Service Center to obtain the proper replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
Any competent refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the refrigerant compressor.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
Page 7 of 16
Page 8
Drawing : - TPC224
S
C
R
Issue : - 7 Date : - 10/12/13
TROUBLESHOOTING
YMPTOM
Unit inoperative 1. No power to unit
1. Loose fan on shaft
Little or no airflow
2. Fan motor burnt out
3. Dirty refrigeration coils
4. Loose electrical wiring
1. Insufficient air flow
Little or no water extraction
2. Compressor fault
3. Loss of refrigerant gas
Little or no defrost when required
Unit vibrates excessively
Water flooding inside the machine
1. Faulty timer
2. Faulty by-pass valve
1. Loose compressor
2. Damaged fan
1. Drain pipe blocked/frozen
2. Drain pipe too high
3. Crimped or blocked tubing
AUSE
EMEDY
1. Check the power from power supply panel
1. Tighten fan
2. Replace the fan motor
3. See Routine Maintenance Section
4. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
1. Tighten the nuts on the compressor mounts
2. Replace fan
1. Clear the obstruction
2. Ensure that no section of the drain hose is above the level of the water outlet
3. Straighten, clear, or replace tubing
Page 8 of 16
Page 9
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
TRITON
SPARE PARTS LIST
P
ART
N
UMBER
Compressor
D
ESCRIPTION
N
UMBER
Q
UANTITY
1
(RGA5456EXA) 3022170 1
Compressor Overheat
2
Protector N/A 1
3 Compressor Capacitor 3030908 1
Evaporator/Condenser
4
Coil 2139330 1
5 Grille Filter 2013831 1
6 Filter Dryer 3020901 1
7 Fan Motor 3035788 1
8 By-pass Valve 3020811 1
9 Electronic Timer 1609850 1
10 Axial Fan 3040129 1
11 Rocker Switch 3035914 1
12 Thermistor Assy 3035142 1
13 Solenoid Coil 3030421 1
14 PVC Clear Tube 3014336 1
15 Silicone Tubing 3014368 1
16 Drain Tray 2131107 1
17 Qtr Turn Fastener 3087720 1
18 Qtr Turn Cam 3087721 1
19 Qtr Turn Washer 3087722 1
Page 9 of 16
Page 10
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
20 Wheel 3050110 2
21 1” Starlock Washer 3082601 4
22 Condensate Pump 3160129 1
23 Purge Switch 3036779 1
24 Quick Disconnect 3086144 1
25 Snap Hose Clip 3086135 1
26 Hose Clip Snapper 3086136 1
27 Self Locking Pin-1/4x1.5 3087723 1
Spare parts available online
www.EIPLDIRECT.com
Page 10 of 16
Page 11
Drawing : - TPC224
PLEASE NOTE
WARRANTY REGISTRATION
Issue : - 7 Date : - 10/12/13
Ebac
Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labour required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC SYSTEMS, INC. DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records: Model:____________________ S/N:______________________ Date Received:______________
LIMITED WARRANTY
SAVE THIS SECTION FOR YOUR RECORDS
CLIP AND RETURN THIS CARD
To ensure that your Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.
Thank You
Page 11 of 16
DATE
MODEL ___________ S/N ________________ RECEIVED ________________
OWNER __________________________________________________________
ADDRESS ________________________________________________________
CITY __________________________ STATE ________ ZIP _______________
COMMENTS ______________________________________________________
_________________________________________________________________
Ebac Industrial Products, Inc.700 Thimble Shoals Blvd, Suite 109, Newport News,
VA. 23606-2575Tel: (757) 873 6800 Fax: (757) 873 3632 Website
www.ebacusa.com
Page 12
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
Page 12 of 16
Page 13
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
Page 13 of 16
Page 14
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
Page 14 of 16
Page 15
Drawing : - TPC224 Issue : - 7 Date : - 10/12/13
Page 15 of 16
Page 16
Drawing : - TPC224
UK Head Office
American Sales Office
German Sales Office
Issue : - 7 Date : - 10/12/13
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Page 16 of 16
Ebac Industrial Products Inc
700 Thimble Shoals Blvd. Suite 109, Newport News
Virginia, 23606-2575
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
USA
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
Loading...