Ebac RM85-H User Manual

Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
RM85H
INDUSTRIAL DEHUMIDIFIER
OWNER’S MANUAL
www.eipl.co.uk
Page 1 of 12
Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
RM85H
PACKAGE CONTENTS
Item Description Quantity
10560RH-US Dehumidifier 1
3086144 Quick release hose coupling 1
3944110 PVC Tube – 3/8” I/D 7.8M
TPC433 Manual 1
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Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
INTRODUCTION
Designed for a wide range of applications, the RM85 is a rugged, industrial unit, which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.
The RM85H has a number of special features:
High efficiency rotary compressor
EIPL’s “Hot Gas” defrost system
Digital Humidity Control
Integral pump out system
Provision for permanent drainage
Extra long power cord
Robust rotational moulded polyethylene housing
Separate outlets allowing dry air to be ducted
The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The RM85 dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.
A digital Humidistat is included which allows for precise humidity control. A programmable display lets you set a specific desired humidity level.
The unit incorporates a rotational moulded polyethylene shell resilient to damage caused by rough handling.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid hazard.
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Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
SPECIFICATIONS
P
OWER SUPPLY
O
PERATING RANGE
"This product contains
fluorinated greenhouse gases covered by the Kyoto Protocol. The refrigeration system is
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
For type and weight of refrigerant contained in this unit, please refer to the product data label"
R
M
ODEL
: 10560rg-us
H
EIGHT
: 37.2” (945mm)
W
IDTH
: 21.5” (545mm)
D
EPTH
: 19.4” (492mm)
W
EIGHT
: 99 lbs (45 Kg)
A
IRFLOW
: 230 CFM (390 M3/hr)
: 110V/ 60Hz/ 1 ph
F
INISH
Rotational Moulded
:
polyethylene
: 33°F – 95°F
EFRIGERANT
Industrial Products Ltd is as follows
: R-407c (17.6 oz)
hermetically sealed.
R134a – 1300 R407c – 1610
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Drawing : - TPC433
CAUTION:
DO NOT REMOVE COVERS WHEN UNIT IS IN OPERATION
Issue : - 1 Date : - 21/05/15
OPERATION
The following procedures should be followed to test the RM85H for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded 15 Amp electrical outlet.
2. Setting the Digital Humidistat
The Digital Humidistat is factory preset to give the optimum level of control. Only adjustment of the desired set point is required.
During normal operation, the display shows the current % Relative Humidity within the space being conditioned.
The required humidity level can be set as follows:
Press the “S” button once to access the set point
Press the or button to change the display to the
desired Humidity level
Press the “S” button again to save the set point – The control returns to displaying the current % Relative Humidity
3. Check dehumidification process as follows:
A. Place unit on a level surface. B. Start up unit by switching to “I”.
C. Ensure the Humidity Control is set to 40% C. Check that the compressor is running. D. Leave the machine running for 15 minutes. E. Observe the evaporator coils through the front grille, to confirm
frost formation.
(i) If the air temperature is below 78°F, an even coating of frost
should cover the entire evaporator coil.
(ii) If the air temperature is above 78°F, frost and/or droplets of
condensed water should cover the entire evaporator coil.
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Drawing : - TPC433
CAUTION:
Issue : - 1 Date : - 21/05/15
F. When the unit is operated in ambient of less than 59°F, a
defrost cycle should occur approximately every ½ hour. The exact time is impossible to predict as the unit is fitted with a temperature sensitive defrost control. During this defrost cycle the fan will switch off.
When the unit is defrosting, the % Relative Humidity displayed on the digital controller may increase as a result of the ice / frost melting. This is quite normal and the display will return to its normal reading when the unit returns to dehumidifying mode. (Fan running)
If, after carrying out the above procedures, the unit does not appear to
function properly, refer to the Trouble Shooting section, which follows,
or contact the Factory Service Center.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT
LEAST FIVE MINUTES BEFORE RESTARTING.
After using the RM85H, turn it off for five minutes to allow the condensate on the coils to drain into the pump reservoir, then press the momentary pump purge switch for twenty to thirty seconds to evacuate the water from the pump reservoir.
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Drawing : - TPC433
WARNING:
WARNING:
Issue : - 1 Date : - 21/05/15
ROUTINE MAINTENANCE
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
1. Clean the surface of the evaporator and condenser coils by blowing the
2. Check that the fan rotates freely. The fan motor is sealed for life and
3. To check the refrigerant charge, run the unit for 15 minutes and observe
4. Check all wiring connections.
5. In order to check the defrost operation, the unit needs to be operated in
S
DISCONNECTED BEFORE CARRYING OUT ROUTINE
MAINTNENANCE ON ITEMS 1, 2, 3, 4 & 5
dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
therefore does not need oiling.
the evaporator coil. It should be evenly frost coated across its surface. At temperatures above 78°F, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
an ambient temperature of less than 59°F for at least 1 hour. When operated In this condition the unit should defrost at least once every ½ hour. The defrost mode can be monitored by observing the ice melting on the coil face, prior to defrost the face will show a white coating of frost, which should clear during defrost
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE.
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REPAIRS
1. Should an electrical component fail, consult the Factory Service
Center to obtain the proper replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use
a refrigeration technician to correct the fault. Contact the Factory
Service Center prior to initiating this action.
Any competent refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the refrigerant compressor.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
Page 8 of 12
S
C
R
YMPTOM
Unit inoperative
Little or no airflow
Little or no water extraction
Little or no defrost when required
Unit vibrates excessively
Water flooding inside the machine
TROUBLESHOOTING
AUSE
1. No power to unit
2. Humidity Control set too high
1. Fan motor burnt out
2. Dirty refrigeration coils
3. Loose electrical wiring
1. Insufficient air flow
2. Compressor fault
3. Loss of refrigerant gas
1. Faulty timer
2. Faulty by-pass valve
1. Loose compressor
2. Damaged fan
1. Drain pipe blocked/frozen
2. Drain pipe too high
3. Crimped or blocked tubing
Spare parts available online
www.EIPLDIRECT.com
Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
EMEDY
1. Check the power from power supply panel
2. Check setting of control
1. Replace the fan motor
2. See Routine Maintenance Section
3. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
1. Tighten the nuts on the compressor mounts
2. Replace fan
1. Clear the obstruction
2. Ensure that no section of the drain hose is above the level of the water outlet
3. Straighten, clear, or replace tubing
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Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
RM85
SPARE PARTS LIST
P
ART
N
UMBER
1 Timer 1619508 1 2 Condenser coil 2029322 1 3 Evaporator coil 2029323 1 4 Cable & Tube wrap 2056002 2 5 Drain tray 2056003 1 6 Filter 2056004 1 7 Capillary 3014254 2 X 2ft 8 Solenoid valve 3020837 1 9 Filter dryer 3020909 1
10 Compressor 3022198 1 11 Defrost Relay 3030269 1 12 Solenoid coil 3030451 1 13 Humidity Controller 3031530 1 14 Run capacitor 3030908 1 13 On/Off switch 3035914 1 14 Power Relay 3036157 1 16 Pump purge switch 3036779 1 17 Fan 3040277 1 18 Fan inlet ring 3040283 1 19 Wheel 3050124 2 20 Rubber foot 3101436 2 21 Condensate pump 3160150 1
D
ESCRIPTION
N
UMBER
Q
UANTITY
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Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
Page 11 of 12
UK Head Office
American Sales Office
German Sales Office
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Ebac Industrial Products Inc
700 Thimble Shoals Blvd. Suite 109, Newport News
Virginia, 23606-2575
USA
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
Drawing : - TPC433 Issue : - 1 Date : - 21/05/15
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
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