Ebac RM4500 User Manual

Page 1
Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
RM4500
INDUSTRIAL DEHUMIDIFIER
OWNER’S MANUAL
www.eipl.co.uk
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Page 2
Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
RM4500
PACKAGE CONTENTS
Item Description Quantity
10570RG-US Dehumidifier 1
3086144 Quick release hose coupling 1
3944110 PVC Tube – 3/8” I/D 7.8M
TPC427 Manual 1
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
INTRODUCTION
Designed for a wide range of applications, the RM4500 is a rugged, industrial unit, which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.
The RM4500 has a number of special features:
High efficiency rotary compressor
EIPL’s “Hot Gas” defrost system
Hours run meter
Integral pump out system
Provision for permanent drainage
Extra long power cord
Robust rotational moulded polyethylene housing
The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The RM4500 dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.
The unit incorporates a rotational moulded polyethylene shell resilient to damage caused by rough handling.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid hazard.
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
SPECIFICATIONS
P
OWER SUPPLY
O
PERATING RANGE
R
"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
For type and weight of refrigerant contained in this unit, please refer to the product data label"
M
ODEL
: 10570RG-US
H
EIGHT
: 44” (1115mm)
W
IDTH
: 25” (625mm)
D
EPTH
: 28” (710mm)
W
EIGHT
: 170 lbs (77 Kg)
A
IRFLOW
: 350 CFM (600 M3/hr)
: 110V/ 60Hz/ 1 ph
F
INISH
Rotational Moulded
:
polyethylene
: 33°F – 95°F
EFRIGERANT
: R-407c (22.9 oz)
Industrial Products Ltd is as follows
R134a – 1300 R407c – 1610
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Drawing : - TPC427
CAUTION:
DO NOT REMOVE COVERS WHEN U
NIT IS IN OPERATION
CAUTION:
Issue : - 2 Date : - 26/08/15
OPERATION
The following procedures should be followed to test the RM4500 for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded 15 Amp electrical outlet.
2. Check dehumidification process as follows:
A. Place unit on a level surface. B. Start up unit by switching to “I”. C. Check that the compressor is running. D. Leave the machine running for 15 minutes. E. Observe the evaporator coils through the front grille, to confirm
frost formation.
i. If the air temperature is below 78°F, an even coating of frost
should cover the entire evaporator coil.
ii. If the air temperature is above 78°F, frost and/or droplets of
condensed water should cover the entire evaporator coil.
F. When the unit is operated in ambient of less than 59°F, a
defrost cycle should occur approximately 20 mins. The exact time is impossible to predict as the unit is fitted with a temperature sensitive defrost control.
If, after carrying out the above procedures, the unit does not appear to
function properly, refer to the Trouble Shooting section, which follows,
or contact the Factory Service Center.
After using the RM4500, turn it off for five minutes to allow the condensate on the coils to drain into the pump reservoir, then press the momentary pump purge switch for twenty to thirty seconds to evacuate the water from the pump reservoir.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT
LEAST FIVE MINUTES BEFORE RESTARTING.
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Drawing : - TPC427
WARNING:
WAR
NING:
Issue : - 2 Date : - 26/08/15
ROUTINE MAINTENANCE
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
1. Clean the surface of the evaporator and condenser coils by blowing the
2. Check that the fan rotates freely. The fan motor is sealed for life and
3. To check the refrigerant charge remove the front cover, run the unit for
4. Check all wiring connections.
5. In order to check the defrost operation, the unit needs to be operated in
S
DISCONNECTED BEFORE CARRYING OUT ROUTINE
MAINTNENANCE ON ITEMS 1, 2, 3, 4 & 5
dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
therefore does not need oiling.
15 minutes and observe the evaporator coil. It should be evenly frost coated across its surface. At temperatures above 78°F, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
an ambient temperature of less than 59°F for at least 1 hour. When operated In this condition the unit should defrost at least once 20 mins. The defrost mode can be monitored by observing the ice melting on the coil face, prior to defrost the face will show a white coating of frost, which should clear during defrost
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE.
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
REPAIRS
1. Should an electrical component fail, consult the Factory Service Center to obtain the proper replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
Any competent refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the internal pipework.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
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Page 8
S
C
R
TROUBLESHOOTING
YMPTOM
Unit inoperative 1. No power to unit
1. Fan motor burnt out
Little or no airflow
2. Dirty refrigeration coils
3. Loose electrical wiring
1. Insufficient air flow
Little or no water extraction
2. Compressor fault
3. Loss of refrigerant gas
Little or no defrost when required
Unit vibrates excessively
Water flooding inside the machine
1. Faulty timer
2. Faulty reversing valve
1. Loose compressor
2. Damaged fan
1. Drain pipe blocked/frozen
2. Drain pipe too high
3. Crimped or blocked tubing
AUSE
Spare parts available online
www.EIPLDIRECT.com
Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
EMEDY
1. Check the power from power supply panel
1. Replace the fan motor
2. See Routine Maintenance Section
3. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
1. Tighten the nuts on the compressor mounts
2. Replace fan
1. Clear the obstruction
2. Ensure that no section of the drain hose is above the level of the water outlet
3. Straighten, clear, or replace tubing
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
RM4500
SPARE PARTS LIST
P
ART
N
UMBER
1 Timer 1619508 1 2 Condenser coil 2057025 1 3 Evaporator coil 2057024 1 4 Filter 2057031 1 5 Capillary 3014249 2 X 30” 6 Solenoid valve 3020833 1 7 Filter dryer 3020957 1 8 Compressor 3944938 1 9 Solenoid coil 3030453 1
10 Hour meter 3030779 1 11 Run capacitor 3036354 1 12 On/Off switch 3035924 1 13 Power Relay 3036157 1 14 Pump purge switch 3036779 1 15 Fan 3040281 1 16 Fan inlet ring 2057003 1 17 Duct attachment 2057004 1 18 Grille 2057005 1 19 Wheel 3050124 2 20 Condensate pump 3160155 1 21 Heat Exchanger 1057002 1
D
ESCRIPTION
N
UMBER
Q
UANTITY
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
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Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
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UK Head Office
American Sales Office
German Sales Office
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Ebac Industrial Products Inc
700 Thimble Shoals Blvd. Suite 109, Newport News
Virginia, 23606-2575
USA
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
Drawing : - TPC427 Issue : - 2 Date : - 26/08/15
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
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