Ebac K100E User Manual

Page 1
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
K100E
DEHUMIDIFIER
www.eipl.co.uk
Page 1 of 16
Page 2
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
K100E
PACKAGE CONTENTS
Item Description Quantity
10185GE-US Dehumidifier 1 off
3086144 Quick release hose coupling 1 off
3944110 PVC Tube – 3/8” I/D 7.8M
TPC452 Manual 1 off
Page 2 of 16
Page 3
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
INTRODUCTION
Dehumidifiers remove moisture from the air that is circulating through the unit. The resulting reduction of relative humidity helps prevent rust, rot, mold, mildew and condensation within the room, or other enclosed spaces where the dehumidifier is used.
The K100E has a number of special features:
Ebac’s “Reverse Cycle” defrost system
Integral pump out system
Provision for permanent drainage
Exterior epoxy powder-coated finish
Extra long power cord
Free Standing or Wall Mountable
Status Indicator
Electronic Humidity Control
The fan draws air through the refrigerated surface and cools it below its dew point, removing moisture which is collected and led away. The cool air then passes the hot condenser, where it is reheated. With the addition of other radiated heat the air is discharged into the room at a higher temperature but lower relative humidity than when the air entered the unit. Continuous circulation of the room air through the dehumidifier unit gradually reduces the relative humidity in the room.
The K100E controls consist of an electronic humidity controller, incorporating Bluetooth connectivity and Real Time Clock, allowing the unit to interface with Android and IOS smart phones and provide additional control and data logging features. The respective apps are available for free download through the normal channels
Smartphone App The Smartphone interface allows the following additional functions a) Real time monitoring of the relay status and room conditions b) Adjustment of Control set point (To allow this functionality, the link fitted to J3 on the main controller board, will need removing) c) Data logging of, Time, Temperature, Humidity, Relay Status, Control and Alarm Set points d) Adjusting the data Logging Interval e) Resetting the data log f) Downloading logged data g) Emailing logged data in RAW or CSV formats (Allowing importing into Excel)
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Page 4
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
Download the app from apps.ebacusa.com
The K100E dehumidifier is a rugged reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. A powerful and reliable reverse cycle defrost system, controlled by an electronic timer, guarantees positive de-icing and thereby optimizing operation at low temperatures.
The unit incorporates a welded steel chassis and is finished in epoxy coated steel covers for resilience to damage caused by rough handling.
This appliance can be used by children from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the application in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Page 4 of 16
Page 5
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
SPECIFICATIONS
M
ODEL
:
10185GE-US
H
EIGHT
: 27.2” (692mm)
W
IDTH
: 22.8” (580mm)
D
EPTH
: 18.3” (464mm)
W
EIGHT
: 117 Lbs (53Kg)
A
IRFLOW
P
OWER SUPPLY
P
F
R
EFRIGERANT TYPE/QTY
: 300 CFM (510 M3/Hr)
: 110V 1Ph 60Hz
OWER
INISH
1500 W (max)
: Epoxy coated steel
: R407C (540g)
"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
Industrial Products Ltd is as follows
R134a – 1300 R407c – 1610
For type and weight of refrigerant contained in this unit, please refer to the product data label"
Page 5 of 16
Page 6
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
INSTALLATION
POSITIONING:
Position the dehumidifier unit in the center of the room to be conditioned if at all possible. However if a damp patch is particularly apparent the outlet grille should be pointed towards it.
NOTE: Both inlet grille and outlet grille of the dehumidifier unit must have clear space around them and not be obstructed in anyway. For correct installation and operation the unit must have a clearance of 0.5M from all adjacent surfaces and or structures.
WIRING:
Connect the power mains cable to a designated 30 Amp breaker. As follows:-
For Models without plugs:-
Brown Live
Blue Neutral
Green/Yellow Earth (ground)
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid hazard.
DRAINAGE:
The K100E has a water pump fitted as standard which is capable of discharging the condensate water 20ft vertical lift away from the unit & 100ft horizontal. The water can, therefore, be discharged into a drain some distance away.
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Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
OPERATION
The following procedures should be followed to test the K100E for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded electrical outlet.
2. Setting the Digital Humidistat
Turn fully clockwise
3. Check dehumidification process as follows:
TO ENSURE CONTINUED FULL EFFICIENCY OF THE
DEHUMIDIFEIR, MAINTENANCE PROCEDURES SHOULD BE
PERFORMED AS FOLLOWS:
A. Place unit on a level surface.
B. Start up unit by turning the ON/OFF switch to ON
C. Check that the compressor is running.
D. Leave the machine running for 15 minutes.
E. Observe the evaporator coils through the rear upper grill, to
confirm frost operation.
i. If the air temperature is below 80°F, an even coating of
frost should cover the entire evaporator coil
ii. If the air temperature is above 80°F, frost and/or droplets
of condensed water should cover the entire evaporator coil.
F. After continuous running time of approximately 55 minutes, the
unit will enter “Hot Gas” defrost mode for 5 minutes and then automatically return to normal operation.
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Page 8
Drawing : - TPC452
CAUTION:
Issue : - 4 Date : - 13/10/17
If, after carrying out the above procedures, the unit does not appear to function properly, refer to the Trouble Shooting section, which follows, or contact the Factory Service Center.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT LEAST FIVE
MINUTES BEFORE RESTARTING.
Discharge Pump
The pump works automatically and periodically pumps away collected moisture to a drain or container. The pump is capable of discharging water to a vertical height of 20ft.
Warnings.
Due to the high pressures within the refrigeration circuit, under no circumstances must direct heat be applied to the evaporator coil in an attempt to remove the build up of ice.
No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and gas involved.
If the unit is switched off at the mains power supply for any reason, the unit
must be allowed to stand at rest for at least three minutes before restarting.
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Page 9
Drawing : - TPC452
WARNING:
WARNING:
Issue : - 4 Date : - 13/10/17
ROUTINE SERVICE
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
ENSURE THAT THE POWER CORD TO THE MACHINE HAS
BEEN DISCONNECTED BEFORE CARRYING OUT ROUTINE
SERVICE. THE SERVICING AND REPAIR OF THIS UNIT
SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED
PERSON.
1. Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil (approx 6”) to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
2. Check that the fan is firmly secured to the motor shaft and that the fan rotates freely.
THE FAN IS SEALED FOR LIFE AND DOES NOT NEED LUBRICATING.
3. To check the refrigerant charge, run the unit for 20 minutes (with humidistat set to maximum). The evaporator coil should be evenly frost coated across its surface. At temperatures above 77°f, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
4. Check all wiring connections.
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
S
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE
.
Page 9 of 16
Page 10
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
REPAIRS
1. Should an electrical component fail, consult the Factory Service Center to obtain the correct replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
Any licensed refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the refrigerant compressor.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a licensed refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
Page 10 of 16
Page 11
Drawing : - TPC452
S
C
R
Issue : - 4 Date : - 13/10/17
TROUBLESHOOTING
YMPTOM
Little or no airflow
Little or no water extraction
Little or no defrost when required
1. Loose fan on shaft
2. Fan motor burnt out
3. Dirty refrigeration coils
4. Loose electrical wiring
1. Insufficient air flow
2. Compressor fault
3. Loss of refrigerant gas
1. Faulty Timer
2. Faulty bypass timer
AUSE
EMEDY
1. Tighten fan
2. Replace the fan motor
3. See Routine Maintenance Section
4. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
Unit vibrates excessively
Water flooding inside machine
1. Loose compressor mounts
2. Damaged fan
1. Faulty water pump
2. Sticking float switch
3. Drain tray blocked
1. Tighten nuts on compressor mounts
2. Replace with a new fan
1. Replace water pump
2. Remove obstruction
3. Remove obstruction
Spare parts available online
www.EIPLDIRECT.com
Page 11 of 16
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Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
K100E
SPARE PARTS LIST
P
ART
Q
N
UMBER
D
ESCRIPTION
N
UMBER
UANTITY
1 HUMIDITY SENSOR 1619514
2 DEFROST TIMER 1619516
3 CAPILLIARY TUBE .047 2pcs. 3014251
4 COMPRESSOR (R407c) 3944915
5 CONDENSER COIL 3020727
6 EVAPORATOR COIL 3020732
7 DEFROST VALVE 3020833
8 FILTER DRYER 3020957
9 CONTACTOR 3930732
10 SOLENOID COIL 3030453
11 ROTARY SWITCH 3030557
12 MOTOR 3030126
13 CAPACITOR 3036337
14 USA PLUG 3934515
1
1
48” x2
1
1
1
1
1
1
1
1
1
1
1
15 AXIAL FAN 3940002
16 PUMP 3160145
Page 12 of 16
1
1
Page 13
Drawing : - TPC452
PLEASE NOTE
WARRANTY REGISTRATION
Issue : - 4 Date : - 13/10/17
LIMITED WARRANTY
Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labor required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC INDUSTRIAL PRODUCTS, INC. DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records: Model:____________________ S/N:______________________ Date Received:______________
SAVE THIS SECTION FOR YOUR RECORDS
CLIP AND RETURN THIS CARD
To ensure that your Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.
DATE
MODEL ___________ S/N ________________ RECEIVED ________________
OWNER __________________________________________________________
ADDRESS ________________________________________________________
CITY __________________________ STATE ________ ZIP _______________
COMMENTS ______________________________________________________
_________________________________________________________________
Thank You
Page 13 of 16
700 Thimble Shoals Boulevard, Suite 109, Newport News, Virginia. 23606-2575
Ebac Industrial Products.
Page 14
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
WARNINGS
This appliance can be used by children from 8 years and above and persons with reduced
physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the application in a safe way and
understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent
or similarly qualified person in order to avoid hazard.
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
Industrial Products Ltd is as follows
R134a – 1300 R407c – 1610
For type and weight of refrigerant contained in this unit, please refer to the product data label
Due to the high pressures within the refrigeration circuit, under no
circumstances must direct heat be applied to the evaporator coil in an attempt
to remove the build-up of ice.
No attempt should be made to cut open any part of the refrigeration circuit
due to high pressures and gas involved.
If the unit is switched off at the mains power supply for any reason, the unit must be allowed to
stand at rest for at least three minutes before restarting.
For correct installation and operation the unit inlet and outlet must have a
clearance of 0.5M from all adjacent surfaces and or structures.
Page 14 of 16
Page 15
Drawing : - TPC452 Issue : - 4 Date : - 13/10/17
Page 15 of 16
Page 16
Drawing : - TPC452
UK Head Office
American Sales Office
German Sales Office
Issue : - 4 Date : - 13/10/17
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Page 16 of 16
Ebac Industrial Products Inc
700 Thimble Shoals Blvd.
Suite 109, Newport News
Virginia, 23606-2575
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
USA
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
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