Ebac CS60 User Manual

Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
CS60
INDUSTRIAL DEHUMIDIFIER
www.eipl.co.uk
Page 1 of 12
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
CS60
PACKAGE CONTENTS
Item Description Quantity
10264CS-US Dehumidifier 1
3014338 PVC tube – 12mm I/D 3 M
3086101 Jubilee clip 1
TPC302 Manual 1
Page 2 of 12
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
INTRODUCTION
Designed for a wide range of applications, the CS60 dehumidifier is a rugged, industrial unit which utilizes an energy-efficient compressor and a compact portable design to provide easy efficient drying.
The CS60 has a number of special features:
Compact Size
High efficiency rotary compressor
Ebac’s “Hot Gas” defrost system
Exterior epoxy powder-coated finish
Provision for permanent drainage
All galvanized interior
Extra long power cord
Humidistat
The fan draws the moist air through the cold evaporator coil, which cools the air below its dew point. Moisture forms on the evaporator coil and is collected in the condensate tray, which is equipped with a permanent drain. The cooled air then passes through the hot condenser coil where it is reheated using the same energy removed during the cooling phase, plus the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature with a lower absolute humidity than that which entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area.
The CS60 dehumidifier is a rugged, reliable drying unit designed to operate effectively over a broad range of temperature and humidity conditions. An active hot gas defrost system, controlled by an electronic timer, guarantees positive de-icing, thereby optimizing operation at low temperatures.
The unit incorporates a welded and galvanized steel chassis and is finished in an epoxy coating for resilience to damage caused by rough handling.
Page 3 of 12
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
SPECIFICATIONS
M
ODEL
H
W
D
W
A
IRFLOW
E
XTRACTION
P
OWER SUPPLY
F
O
PERATING RANGE
R
EFRIGERANT
"This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The
refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac
Industrial Products Ltd is as follows
For type and weight of refrigerant contained in this unit, please refer to the product data label"
: CS60
EIGHT
: 14” (355mm)
IDTH
: 14” (355mm)
EPTH
: 20” (508mm)
EIGHT
: 63lbs (28.5 kg)
: 360 CFM (608M3/hr)
: 56 Pints Per Day
: 110V/ 60Hz/ 1 ph
INISH
: Powder-coated Epoxy
: 33°F – 95°F
: R-407c (13 oz)
R134a – 1300 R407c – 1610
Page 4 of 12
Drawing : - TPC302
CAUTION:
Issue : - 7 Date : - 10/12/13
OPERATION
The following procedures should be followed to test the CS60 for correct operation:
1. After unpacking, examine all external features to confirm damage­free shipment. Report all defects and damage at once. Connect the power cable to a grounded 15 Amp electrical outlet.
2. Check dehumidification process as follows:
TO ENSURE CONTINUED FULL EFFICIENCY OF THE
DEHUMIDIFEIR, MAINTENANCE PROCEDURES SHOULD BE
PERFORMED AS FOLLOWS:
A. Place unit on a level surface.
B. Start up unit by turning the humidistat control knob until the
unit turns on.
C. Check that the compressor is running.
D. Leave the machine running for 15 minutes.
E. Observe the evaporator coils through the rear upper grill, to
confirm frost operation.
i. If the air temperature is below 80° F, an even coating of
frost should cover the entire evaporator coil
ii. If the air temperature is above 80° F, frost and/or droplets
of condensed water should cover the entire evaporator coil.
F. After continuous running time of approximately 55 minutes, the
unit will enter “Hot Gas” defrost mode for 5 minutes and then automatically return to normal operation.
If, after carrying out the above procedures, the unit does not appear to
function properly, refer to the Trouble Shooting section, which follows,
or contact the Factory Service Center.
ONCE THE UNIT HAS BEEN SWITCHED OFF, WAIT AT
LEAST FIVE MINUTES BEFORE RESTARTING.
Page 5 of 12
Drawing : - TPC302
WARNING:
MAINTNEN
ANCE
WARNING:
Issue : - 7 Date : - 10/12/13
ROUTINE MAINTENANCE
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:
1. Clean the surface of the evaporator and condenser coils by blowing
2. Check that the fan is firmly secured to the motor shaft and that the
3. To check the refrigerant charge, run the unit for 15 minutes and
4. Check all wiring connections.
5 To check the operation of the defrost system, switch the machine
S
DISCONNECTED BEFORE CARRYING OUT ROUTINE
the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil to avoid damaging the fins. Alternatively, vacuum clean the coils.
DO NOT STEAM CLEAN REFRIGERATION COILS
fan rotates freely. The fan motor is sealed for life and therefore does not need oiling.
briefly remove the top cover. The evaporator coil should be evenly frost coated across its surface. At temperatures above 80°F, the
coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.
on and leave it running for approximately 55 minutes. The machine will then enter “Hot Gas” defrost mode for approximately 5 minutes before returning to normal operation. If the unit will not defrost, the printed circuit timer board may be defective or the by-pass valve may be inoperable.
I
F ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC
ERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO
PREVENT PERMANENT DAMAGE.
Page 6 of 12
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
REPAIRS
1. Should an electrical component fail, consult the Factory Service Center to obtain the proper replacement part.
2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
Any competent refrigeration technician will be able to service the
equipment. The following procedure must be used:
a. The source of the leak must be determined and corrected.
b. The machine should be thoroughly evacuated before
recharging.
c. The unit must be recharged with refrigerant measured
accurately by weight.
d. For evacuation and recharging of the machine, use the crimped
and brazed charging stub attached to the side of the refrigerant compressor.
The charging stub should be crimped and rebrazed after
servicing. N any part of the circuit. Service valves may leak causing further loss of refrigerant gas.
3. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
Failure of the compressor can be confirmed by the following
procedure:
a. Establish that power is present at the compressor terminals
using a voltmeter.
b. With the power disconnected, check the continuity of the internal
winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.
c. Check that the compressor is not grounded by establishing that
a circuit does not exist between the compressor terminals and the shell of the compressor.
EVER
allow permanent service valves to be fitted to
Page 7 of 12
Drawing : - TPC302
S
C
R
Issue : - 7 Date : - 10/12/13
TROUBLESHOOTING
YMPTOM
Unit inoperative 1. No power to unit
1. Loose fan on shaft
Little or no airflow
2. Fan motor burnt out
3. Dirty refrigeration coils
4. Loose electrical wiring
Little or no water extraction
Little or no defrost when required
Unit vibrates excessively
Water flooding inside the machine
1. Insufficient air flow
2. Compressor fault
3. Loss of refrigerant gas
1. Faulty timer
2. Faulty by-pass valve
1. Loose compressor
2. Damaged fan
1. Drain pipe blocked/frozen
2. Drain pipe too high
3. Crimped or blocked tubing
AUSE
EMEDY
1. Check the power from power supply panel
1. Tighten fan
2. Replace the fan motor
3. See Routine Maintenance Section
4. Check the wiring diagram to find fault and repair
1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
1. Contact the Factory Service Center
2. Contact the Factory Service Center
1. Tighten the nuts on the compressor mounts
2. Replace fan
1. Clear the obstruction
2. Ensure that no section of the drain hose is above the level of the water outlet
3. Straighten, clear, or replace tubing
Page 8 of 12
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
CS 60
SPARE PARTS LIST
P
ART
N
UMBER
1 Defrost Timer 1600550 1
2 Control Knob 2019708 1
3 Capillary Tube 3014251 48”
4 Solenoid Valve 3020814 1
5 Filter Dryer 3020901 1
D
ESCRIPTION
N
UMBER
Q
UANTITY
6 Compressor 3022169 1
7 Solenoid Coil 3030421 1
8 Capacitor 3030908 1
9 Humidistat 3035145 1
10 Mains Lead 3035148 1
11
12 Relay 3036157 1
13 Rubber Foot 3101436 1
14 Drain Tubing 3014338 9 Feet
15 Drain Tube Jubilee Clip 3086101 1
16 Condenser Coil 2026014 1
17 Evaporator Coil 2026074 1
Fan Motor & Blade Assembly
3035753 1
Spare parts available online
www.EIPLDIRECT.com
Page 9 of 12
Drawing : - TPC302
PLEASE NOTE
WARRANTY REGISTRATION
Issue : - 7 Date : - 10/12/13
LIMITED WARRANTY
Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labor required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC INDUSTRIAL PRODUCTS, INC. DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records: Model:____________________ S/N:______________________ Date Received:______________
SAVE THIS SECTION FOR YOUR RECORDS
CLIP AND RETURN THIS CARD
To ensure that your Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.
Thank You
Page 10 of 12
DATE
MODEL ___________ S/N ________________ RECEIVED ________________
OWNER __________________________________________________________
ADDRESS ________________________________________________________
CITY __________________________ STATE ________ ZIP _______________
COMMENTS ______________________________________________________
_________________________________________________________________
Ebac Industrial Products.
700 Thimble Shoals Boulevard, Suite 109, Newport News, Virginia. 23606-2575
Drawing : - TPC302 Issue : - 7 Date : - 10/12/13
Page 11 of 12
Drawing : - TPC302
UK Head Office
American Sales Office
German Sales Office
Issue : - 7 Date : - 10/12/13
Ebac Industrial Products Ltd
St Helens Trading Estate
Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk
Page 12 of 12
Ebac Industrial Products Inc
700 Thimble Shoals Blvd. Suite 109, Newport News
Virginia, 23606-2575
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com
USA
Ebac Industrial Products Ltd.
Gartenfelder Str. 29-37
Gebäude 35
D-13599, Berlin
Germany
Tel: +49 3043 557241
Fax: +49 3043 557240
www.eip-ltd.de
sales@eip-ltd.de
Loading...