EATON PowerXL User Manual
PowerXL Series Option Cards
User manual
Effective July 2018
Supersedes August 2017
PowerXL Series Option Cards
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY
The information, recommendations, descriptions, and safety notations in this document are based on Eaton’s experience and
judgment and may not cover all contingencies. If further information is required, an Eaton sales office should be consulted.
Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling
policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES
OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY
EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON. THE
CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability,
orotherwise for any special, indirect, incidental, or consequential damage or loss whatsoever, including but not limited
to damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations, and descriptions contained herein. The information contained in this manual is subject to
change without notice.
Cover Photo: Eaton PowerXL Series Drive
ii POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
Support services
Support services
The goal of Eaton is to ensure your greatest possible
satisfaction with the operation of our products. Weare
dedicated to providing fast, friendly, and accurate
assistance. That is why we offer you so many ways to get
the support you need. Whether it is by phone, fax, or email,
you can access Eaton’s support information 24 hours a day,
seven days a week.
Our wide range of services is listed below.
You should contact your local distributor for product pricing,
availability, ordering, expediting, and repairs.
Website
Use the Eaton Website to find product information.
You can also find information on local distributors or
Eaton’s sales offices.
Website address
www.eaton.com/drives
PowerXL Series Option Cards
EatonCare customer support center
Call the EatonCare Support Center if you need assistance
with placing an order, stock availability or proof of shipment,
expediting an existing order, emergency shipments, product
price information, returns other than warranty returns, and
information on local distributors or sales offices.
Voice: 877-ETN-CARE (386-2273) (8:00 a.m.–6:00 p.m. EST)
After-Hours Emergency: 800-543-7038 (6:00 p.m.–8:00 a.m. EST)
Drives technical resource center
Voice: 877-ETN-CARE (386-2273) option 2, option 6
(8:00 a.m.–5:00 p.m. Central Time U.S. [UTC –6])
email: TRCDrives@Eaton.com
For customers in Europe, contact
Phone: +49 (0) 228 6 02-3640
Hotline: +49 (0) 180 5 223822
email: AfterSalesEGBonn@Eaton.com
www.eaton.com/moeller/aftersales
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
iii
PowerXL Series Option Cards
Table of Contents
SAFETY
Before commencing the installation ......................................vi
Definitions and symbols ...............................................vii
Hazardous high voltage ................................................vii
Warnings and cautions ................................................vii
Motor and equipment safety .............................................x
POWERXL SERIES OVERVIEW
How to use this manual ................................................1
Receiving and inspection ................................................1
Real time clock battery activation .........................................1
Rating label ..........................................................2
Carton labels (U.S. and Europe) ...........................................2
Option card slots ......................................................3
Option board summary .................................................3
Option card introduction ................................................9
IO1—3 X DI, 3 X DO, 1 X THERMISTOR, 24 VDC/EXT OPTION CARD
Description .........................................................10
Digital inputs ........................................................13
Digital outputs .......................................................15
Thermistor input .....................................................17
IO1 Board parameters .................................................19
IO2—1 X AI, 2 X AO OPTION CARD
Description .........................................................20
IO2 Board parameters .................................................22
IO3—3 X RELAY DRY CONTACT (2NO + 1NO/NC) OPTION CARD
Description .........................................................24
IO3 Board parameters .................................................25
IO4—3 X PT100 RTD THERMISTOR INPUT OPTION CARD
Description .........................................................27
IO4 Board parameters .................................................29
IO5—6 X DI 120/240 VAC INPUT OPTION CARD
Description .........................................................31
IO5 Board parameters .................................................32
iv
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
List of Figures
Figure 1. RTC battery connection .........................................1
Figure 2. Rating label ...................................................2
Figure 3. Carton Lable ..................................................2
Figure 4. Drive control board layout showing option card slots ..................3
Figure 5. Maximum loads on +24V/EXT +24V output .........................7
Figure 6. Digital input signal conversion—positive logic ........................7
Figure 7. Digital input signal conversion—negative logic ........................7
Figure 8. Control cable grounding .........................................9
Figure 9. IO1 Board layout ..............................................11
Figure 10. IO1 Board wire layout .........................................12
Figure 11. DG1 Digital input signal programming ............................13
Figure 12. DH1 Digital input signal programming ............................14
Figure 13. DG1 Digital output signal programming ...........................15
Figure 14. DH1 Digital Output Signal Programming ..........................16
Figure 15. DG1 Thermistor parameter setting ...............................17
Figure 16. DH1 Thermistor Parameter setting ...............................18
Figure 17. IO2 board layout .............................................21
Figure 18. IO2 board wire layout .........................................21
Figure 19. DG1 IO2 Parameter structure ...................................22
Figure 20. DH1 IO2 Parameter structure ..................................22
Figure 21. IO3 board layout .............................................24
Figure 22. IO3 board wire layout .........................................25
Figure 23. DG1 Parameter location .......................................25
Figure 24. DH1 IO3 Parameter structure ..................................26
Figure 25. IO4 board layout .............................................27
Figure 26. IO4 board wire layout .........................................28
Figure 27. DG1 Parameter structure ......................................29
Figure 28. DH1 IO4 Parameter structure ..................................29
Figure 29. IO5 board layout .............................................31
Figure 30. IO5 board wire layout .........................................32
Figure 31. DG1 IO5 parameter structure ...................................32
Figure 32. DH1 IO5 Parameter structure ..................................33
Figure 33. DG1 Input functions ..........................................34
Figure 34. DH1 Input function ...........................................34
PowerXL Series Option Cards
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v
PowerXL Series Option Cards
List of Tables
Table 1. Common abbreviations ...........................................1
Table 2. PowerXL series—PowerXL .......................................4
Table 3. Wire sizes .....................................................8
Table 4. Control wiring requirements ......................................9
Table 5. I/O Card input/output ............................................9
Table 6. Digital input/output ratings .......................................10
Table 7. 24V Rating ...................................................10
Table 8. IO1 Control terminals ...........................................12
Table 9. Thermistor input configuration ....................................17
Table 10. IO1 Board parameters .........................................19
Table 11. IO2 Analog ratings ............................................20
Table 12. IO2 Board terminals ...........................................21
Table 13. IO2 Board parameters .........................................22
Table 14. IO3 Board rating ..............................................24
Table 15. IO3 Board terminals ...........................................25
Table 16. IO3 Parameters ..............................................26
Table 17. IO4 Thermistor ohm values ......................................27
Table 18. IO4 Board rating ..............................................27
Table 19. IO4 Terminal layout ............................................28
Table 20. IO4 Parameters ..............................................30
Table 21. IO5 Rating ...................................................31
Table 22. IO5 Terminal layout ............................................32
Table 23. IO5 Parameters ..............................................33
vi
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
Safety
Warning!
Dangerous electrical voltage!
Before commencing the installation
•
Disconnect the power supply of the device
•
Ensure that devices cannot be accidentally restarted
•
Verify isolation from the supply
•
Earth and short circuit the device
•
Cover or enclose any adjacent live components
•
Only suitably qualified personnel in accordance with
EN 50110-1/-2 (VDE 0105 Part 100) may work on this
device/system
•
Before installation and before touching the device ensure
that you are free of electrostatic charge
•
The functional earth (FE, PES) must be connected to
the protective earth (PE) or the potential equalization.
The system installer is responsible for implementing
thisconnection
•
Connecting cables and signal lines should be installed so
that inductive or capacitive interference does not impair
the automation functions
•
Install automation devices and related operating elements
in such a way that they are well protected against
unintentional operation
•
Suitable safety hardware and software measures should
be implemented for the I/O interface so that an open
circuit on the signal side does not result in undefined
states in the automation devices
•
Ensure a reliable electrical isolation of the extra-low
voltage of the 24V supply. Only use power supply units
complying with IEC 60364-4-41 (VDE 0100 Part 410) or
HD384.4.41 S2
•
Deviations of the input voltage from the rated value
must not exceed the tolerance limits given in the
specifications, otherwise this may cause malfunction and
dangerous operation
•
Emergency stop devices complying with IEC/EN
60204-1 must be effective in all operating modes of the
automation devices. Unlatching the emergency-stop
devices must not cause a restart
•
Devices that are designed for mounting in housings or
control cabinets must only be operated and controlled
after they have been installed and with the housing
closed. Desktop or portable units must only be operated
and controlled in enclosed housings
•
Measures should be taken to ensure the proper restart
of programs interrupted after a voltage DIP or failure.
Thisshould not cause dangerous operating states even
for a short time. If necessary, emergency-stop devices
should be implemented
PowerXL Series Option Cards
•
Wherever faults in the automation system may cause
injury or material damage, external measures must be
implemented to ensure a safe operating state in the
event of a fault or malfunction (for example, by means of
separate limit switches, mechanical interlocks, and so on)
•
Depending on their degree of protection, adjustable
frequency drives may contain live bright metal parts,
moving or rotating components, or hot surfaces during
and immediately after operation
•
Removal of the required covers, improper installation,
or incorrect operation of motor or adjustable frequency
drive may cause the failure of the device and may lead to
serious injury or damage
•
The applicable national accident prevention and safety
regulations apply to all work carried out on live adjustable
frequency drives
•
The electrical installation must be carried out in
accordance with the relevant regulations (for example,
with regard to cable cross sections, fuses, PE)
•
Transport, installation, commissioning, and maintenance
work must be carried out only by qualified personnel
(IEC 60364, HD 384 and national occupational
safetyregulations)
•
Installations containing adjustable frequency drives must
be provided with additional monitoring and protective
devices in accordance with the applicable safety
regulations. Modifications to the adjustable frequency
drives using the operating software are permitted
•
All covers and doors must be kept closed
duringoperation
•
To reduce hazards for people or equipment, the user
must include in the machine design measures that
restrict the consequences of a malfunction or failure of
the drive (increased motor speed or sudden standstill of
motor). These measures include:
• Other independent devices for monitoring
safety-related variables (speed, travel, end positions,
and soon)
• Electrical or non-electrical system-wide measures
(electrical or mechanical interlocks)
• Never touch live parts or cable connections of
the adjustable frequency drive after it has been
disconnected from the power supply. Due to the
charge in the capacitors, these parts may still be live
after disconnection. Fit appropriate warning signs
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
vii
PowerXL Series Option Cards
Read this manual thoroughly and make sure you understand
the procedures before you attempt to install, set up,
operate or carry out any maintenance work on this PowerXL
Adjustable Frequency Drive.
Denitions and symbols
WARNING
This symbol indicates high voltage. It calls your
attention to items or operations that could be
dangerous to you and other persons operating
this equipment. Read the message and follow the
instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with
either of two signal words: CAUTION or WARNING, as
described below.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, can result in serious injury or death.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, can result in minor to moderate injury, or serious
damage to the product. The situation described in the
CAUTION may, if not avoided, lead to serious results.
Important safety measures are described in CAUTION
(aswell as WARNING).
Hazardous High Voltage
WARNING
Motor control equipment and electronic controllers are
connected to hazardous line voltages. When servicing
drives and electronic controllers, there may be exposed
components with housings or protrusions at or above
line potential. Extreme care should be taken to protect
against shock.
•
Stand on an insulating pad and make it a habit to use
only one hand when checking components
•
Always work with another person in case an
emergency occurs
•
Disconnect power before checking controllers or
performing maintenance
•
Be sure equipment is properly earthed
•
Wear safety glasses whenever working on electronic
controllers or rotating machinery
WARNING
The components in the drive’s power section remain
energized after the supply voltage has been switched
off. After disconnecting the supply, wait at least five
minutes before removing the cover to allow the
intermediate circuit capacitors to discharge.
Pay attention to hazard warnings!
DANGER
5 MIN
WARNING
Electric shock hazard—risk of injuries! Carry out wiring
work only if the unit is de-energized.
WARNING
Do not perform any modifications on the AC drive when
it is connected to mains.
Warnings and Cautions
WARNING
Be sure to ground the unit following the instructions in
this manual. Ungrounded units may cause electric shock
and/or fire.
WARNING
This equipment should only be installed, adjusted, and
serviced by qualified electrical maintenance personnel
familiar with the construction and operation of this
type of equipment and the hazards involved. Failure
to observe this precaution could result in death or
severeinjury.
WARNING
Components within the drive are live when it is
connected to power. Contact with this voltage
is extremely dangerous and may cause death or
severeinjury.
WARNING
Line terminals (L1, L2, L3), motor terminals (U, V, W) and
the DC link/brake resistor terminals (DC–, DC+/R+, R–)
are live when the drive is connected to power, even
if the motor is not running. Contact with this voltage
is extremely dangerous and may cause death or
severeinjury.
viii
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PowerXL Series Option Cards
WARNING
Even though the control I/O-terminals are isolated from
line voltage, the relay outputs and other I/O-terminals
may have dangerous voltage present even when the
drive is disconnected from power. Contact with this
voltage is extremely dangerous and may cause death or
severe injury.
WARNING
This equipment has a large capacitive leakage current
during operation, which can cause enclosure parts to be
above ground potential. Proper grounding, as described
in this manual, is required. Failure to observe this
precaution could result in death or severe injury.
WARNING
Before applying power to this drive, make sure that
the front and cable covers are closed and fastened to
prevent exposure to potential electrical fault conditions.
Failure to observe this precaution could result in death
or severe injury.
WARNING
An upstream disconnect/protective device must be
provided as required by the National Electric Code®
(NEC®). Failure to follow this precaution may result in
death or severe injury.
WARNING
This drive can cause a DC current in the protective
earthing conductor. Where a residual current-operated
protective (RCD) or monitoring (RCM) device is used for
protection in case of direct or indirect contact, only an
RCD or RCM of Type B is allowed on the supply side of
this product.
WARNING
The opening of the branch-circuit protective device
may be an indication that a fault current has been
interrupted. To reduce the risk of fire or electric shock,
current-carrying parts and other components of the
controller should be examined and replaced if damaged.
If burnout of the current element of an overload relay
occurs, the complete overload relay must be replaced.
WARNING
Operation of this equipment requires detailed
installation and operation instructions provided in
the Installation/Operation manual intended for use
with this product. This information is provided on the
CD-ROM, floppy diskette(s) or other storage device
included in the container this device was packaged in. it
should be retained with this device at all times.
WARNING
Before servicing the drive:
•
Disconnect all power to the drive, including external
control power that may be present
•
Place a “DO NOT TURN ON” label on the
disconnectdevice
•
Lock the disconnect device in the open position
Failure to follow these instructions will result in death
or serious injury.
WARNING
The drive outputs (U, V, W) must not be connected to
the input voltage or the utility line power as severe
damage to the device may occur and there may be a
risk of fire.
WARNING
Carry out wiring work only after the drive has been
correctly mounted and secured.
WARNING
Before opening the drive covers:
•
Disconnect all power to the drive, including external
control power that may be present
•
Wait a minimum of five minutes after all the lights
on the keypad are off. This allows time for the DC bus
capacitors to discharge
•
A hazard voltage may still remain in the DC bus
capacitors even if the power has been turned off.
Confirm that the capacitors have fully discharged by
measuring their voltage using a multimeter set to
measure the DC voltage
Failure to follow these precautions may cause death or
severe injury.
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
WARNING
The heat sink and/or outer enclosure may reach a
hightemperature.
Pay attention to hazard warnings!
Hot Surface—Risk of Burn. DO NOT TOUCH!
CAUTION
Any electrical or mechanical modification to this drive
without prior written consent of Eaton will void all
warranties and may result in a safety hazard in addition and
voiding of the UL
®
listing.
ix
PowerXL Series Option Cards
CAUTION
Install this drive on flame-resistant material such as a steel
plate to reduce the risk of fire.
CAUTION
Install this drive on a perpendicular surface that is able
to support the weight of the drive and is not subject to
vibration, to lessen the risk of the drive falling and being
damaged and/or causing personal injury.
CAUTION
Prevent foreign material such as wire clippings or metal
shavings from entering the drive enclosure, as this may
cause arcing damage and fire.
CAUTION
Install this drive in a well-ventilated room that is not subject
to temperature extremes, high humidity, or condensation,
and avoid locations that are directly exposed to sunlight, or
have high concentrations of dust, corrosive gas, explosive
gas, inflammable gas, grinding fluid mist, etc. Improper
installation may result in a fire hazard.
CAUTION
When selecting the cable cross-section, take the voltage
drop under load conditions into account. The consideration
of other standards is the responsibility of the user.
The user is responsible for compliance with all international
and national electrical standards in force concerning
protective grounding of all equipment.
CAUTION
The specified minimum PE conductor cross-sections in this
manual must be maintained.
Touch current in this equipment exceeds 3.5 mA (AC).
Theminimum size of the protective earthing conductor shall
comply with the requirements of EN 61800-5-1 and/or the
local safety regulations.
CAUTION
Touch currents in this frequency inverter are greater
than 3.5mA (AC). According to product standard
IEC/EN 61800-5-1, an additional equipment grounding
conductor of the same cross-sectional area as the original
protective earthing conductor must be connected, or the
cross-section of the equipment grounding conductor must
be at least 10mm2 Cu. Drive requires that only copper
conductor should beused.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram. Residual current circuit breakers (RCD) are only
to be installed between the AC power supply network and
thedrive.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram. If you are connecting multiple motors on one drive,
you must design the contactors for the individual motors
according to utilization category AC-3.
Selecting the motor contactor is done according to the rated
operational current of the motor to be connected.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram. A changeover between the drive and the input
supply must take place in a voltage-free state.
CAUTION
Debounced inputs may not be used in the safety circuit
diagram. Fire hazard!
Only use cables, protective switches, and contactors that
feature the indicated permissible nominal current value.
CAUTION
Before connecting the drive to AC mains make sure that the
EMC protection class settings of the drive are appropriately
made according to instructions in this manual.
•
If the drive is to be used in a floating distribution network,
remove screws at MOV and EMC
•
Disconnect the internal EMC filter when installing the
drive on an IT system (an ungrounded power system or a
high-resistance-grounded [over 30 ohm] power system),
otherwise the system will be connected to ground
potential through the EMC filter capacitors. This may
cause danger, or damage the drive
•
Disconnect the internal EMC filter when installing the
drive on a corner grounded TN system, otherwise the
drive will be damaged
Note: When the internal EMC filter is disconnected, the
•
drive might be not EMC compatible.
Do not attempt to install or remove the MOV or
EMC screws while power is applied to the drive’s
inputterminals
x
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
Motor and equipment safety
PowerXL Series Option Cards
CAUTION
Do not perform any meggar or voltage withstand tests on
any part of the drive or its components. Improper testing
may result in damage.
CAUTION
Prior to any tests or measurements of the motor or the
motor cable, disconnect the motor cable at the drive output
terminals (U, V, W) to avoid damaging the drive during motor
or cable testing.
CAUTION
Do not touch any components on the circuit boards. Static
voltage discharge may damage the components.
CAUTION
Before starting the motor, check that the motor is mounted
properly and aligned with the driven equipment. Ensure that
starting the motor will not cause personal injury or damage
equipment connected to the motor.
CAUTION
Set the maximum motor speed (frequency) in the drive
according to the requirements of the motor and the
equipment connected to it. Incorrect maximum frequency
settings can cause motor or equipment damage and
personal injury.
CAUTION
Before reversing the motor rotation direction, ensure that
this will not cause personal injury or equipment damage.
CAUTION
Make sure that no power correction capacitors are
connected to the drive output or the motor terminals to
prevent drive malfunction and potential damage.
CAUTION
Make sure that the drive output terminals (U, V, W) are not
connected to the utility line power as severe damage to the
drive may occur.
CAUTION
When the control terminals of two or more drive units are
connected in parallel, the auxiliary voltage for these control
connections must be taken from a single source which can
either be one of the units or an external supply.
CAUTION
The drive will start up automatically after an input voltage
interruption if the external run command is on.
CAUTION
Do not control the motor with the disconnecting device
(disconnecting means); instead, use the control panel start
and stop keys and, or commands via the I/O board of the
drive. The maximum allowed number of charging cycles of
the DC capacitors (i.e. power-ups by applying power) is five
in ten minutes.
CAUTION
Improper drive operation:
•
If the drive is not turned on for a long period, the
performance of its electrolytic capacitors will be reduced
•
If it is stopped for a prolonged period, turn the drive on
at least every six months for at least 5 hours to restore
the performance of the capacitors, and then check
its operation. It is recommended that the drive is not
connected directly to the line voltage. The voltage should
be increased gradually using an adjustable AC source
Failure to follow these instructions can result in injury
and/or equipment damage.
For more technical information, contact the factory or your
local Eaton sales representative.
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
xi
PowerXL Series Overview
PowerXL Series Overview
This chapter describes the purpose and contents of this
manual, the receiving inspection recommendations and the
PowerXL Series Open Drive catalog numbering system.
How to use this manual
The purpose of this manual is to provide you with
information necessary to install, set and customize
parameters, start up, troubleshoot and maintain the Eaton
PowerXL Series adjustable frequency drive (VFD). To provide
for safe installation and operation of the equipment, read
the safety guidelines at the beginning of this manual and
follow the procedures outlined in the following chapters
before connecting power to the PowerXL Series VFD. Keep
this operating manual handy and distribute to all users,
technicians and maintenance personnel for reference.
Receiving and inspection
The PowerXL Series VFD has met a stringent series of
factory quality requirements before shipment. It is possible
that packaging or equipment damage may have occurred
during shipment. After receiving your PowerXL Series VFD,
please check for the following:
Check to make sure that the package includes the
Instruction Leaflet, Quick Start Guide and accessory packet.
The accessory packet includes:
•
Rubber grommets
•
Control cable grounding clamps
•
Additional grounding screw
Inspect the unit to ensure it was not damaged
duringshipment.
Make sure that the part number indicated on the nameplate
corresponds with the catalog number on your order.
If shipping damage has occurred, please contact and file a
claim with the carrier involved immediately.
If the delivery does not correspond to your order, please
contact your Eaton Electrical representative.
ote:N Do not destroy the packing. The template printed on
the protective cardboard can be used for marking the
mounting points of the PowerXL VFD on the wall or
in a cabinet.
Figure 1. RTC battery connection
Table 1. Common abbreviations
Abbreviation Definition
CT Constant torque with high overload rating (150%)
VT Variable torque with low overload rating (110%)
IH High Overload (150%)
IL Low Overload (110%)
VFD Variable Frequency Drive
Real time clock battery activation
To activate the real time clock (RTC) functionality in the
PowerXL Series VFD, the RTC battery (already mounted in
the drive) must be connected to the control board.
Simply remove the primary drive cover, locate the RTC
battery directly below the keypad, and connect the white
2-wire connector to the receptacle on the control board.
1
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
PowerXL Series Overview
Rating label
Figure 2. Rating label
Carton labels (U.S. and Europe)
Figure 3. Carton Lable
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
2
PowerXL Series Overview
RTC Battery (Standard)
Safe Torque Off (STO)
Option card slots
The control board is located inside the control unit of the
PowerXL Series Drive. There are two slots, labeled A and
B, on the control board. The different option boards can
be added to any slots. When the PowerXL Series Drive is
assembled at the factory, no option boards are installed in
slots A and B. If an incorrect board is plugged into either
slot, the board will not work, but there is no danger to
personnel or for equipment damage.
Figure 4. Drive control board layout showing optioncard slots
Fan Power Wire
AI Mode Selection
123
ON
Option board summary
There are a total of five I/O option cards available on the
PowerXL that can be placed in either Slot A or B.
•
IO1 = 3 DI, 3 DO, 1 thermistor, 24 Vdc/EXT
•
IO2 = 1 AI, 2 AO (isolated to control board)
•
IO3 = 3 Relay Dry Contact (2 NO and 1 NO/NC)
•
IO4 = Qty. 3 PT100 RTD input
•
IO5 = 6 DI 120/240 Vac Input
DSP Connection
to Power Board
Keypad
MCU Connection
to Power Board
Control I/O
Terminals
Removable
EMC Screw
Line Ground
Clamp Location
Grounding
Strap Location
Line Side Motor
ON
1
RJ45 EtherNet/IP,
Modbus TCP
Optional Card Slot A
Optional Card Slot B
RS-485 Terminating
Resistor
MOV Screw
Motor Ground
Clamp Location
Grounding
Strap Location
3
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
Technical data
Table 2. PowerXL Series
Attribute Description Specification
Input ratings Input voltage U
in
Input frequency 50 Hz to 60 Hz (variation up to 45 Hz to 66 Hz)
Connection to power Once per minute or less
Starting delay 3 s (FR1 to FR2), 4 s (FR3), 5 s (FR4), 6 s (FR5 and FR6)
Short-circuit withstand rating 100 kAIC (fuses and circuit breakers)
Output ratings Output voltage 0 to U
Continuous output current
Overload current
Initial output current 200% (2 s / 20 s) based of the drives rated nameplate I
Output frequency 0–400 Hz (standard)
Frequency resolution 0.01 Hz
Control characteristics
Control methods Frequency control
Switching frequency 230 V / 480 V Range:
Frequency reference Analog input: resolution 0.1% (10-bit), accuracy +1%
Field weakening point 20 Hz to 400 Hz
Acceleration time 0.1 s to 3000 s
Deceleration time 0.1 s to 3000 s
Braking torque DC brake: 30% x Motor Rated Torque (Tn) (without brake chopper)
Ambient conditions Ambient operating temperature –10 °C (no frost) to +50 °C, up to +60 °C with derating (CT)
Storage temperature –40 °C to +70 °C
Relative humidity 0–95% RH, noncondensing, non-corrosive
Air quality:
• Chemical vapors
• Mechanical particles
208 V to 240 V, 380 V to 500 V, 525 V to 600 V, –15 to 10%
in
: ambient temperature maximum 40 °C, up to 60 °C with derating, overload 1.1 x IL (1 min./10 min.)
I
L
IH: ambient temperature maximum 50 °C, up to 60 °C with derating, overload 1.5 x IH (1 min./10 min.)
150% respectively 110% (1 min./10 min.)
H
Speed control
Open-loop speed control
Open-loop torque control
FR1–3: 1 kHz to 12 kHz
FR4 –6: 1 kHz to 10 kHz
230 V / 480 V defaults:
FR1–3: 4 kHz
FR4 –5: 3.6 kHz
FR6: 2 kHz
600 V range:
FR1–6: 1 kHz to 6 kHz
600 V defaults:
FR1–6: 1.5 kHz
Automatic switching frequency derating in case of overload.
Analog output: resolution 0.1% (10-bit), accuracy +1%
Panel reference: resolution 0.01 Hz
Dynamic braking (with optional brake chopper using an external brake resistor):
100% continuous maximum rating
–10 °C (no frost) to +40 °C, up to +60 °C with derating (VT)
Tested according to IEC 60068-2-60 Test Key:
Flowing mixed gas corrosion test, Method 1 (H2S [hydrogen sulfide] and SO2 [sulfur dioxide])
Designed according to:
IEC 60721-3-3, unit in operation, class 3C2
IEC 60721-3-3, unit in operation, class 3S2
PowerXL Series Overview
current rating.
POWERXL SERIES OPTION CARDS MN040007EN August 2018 www.eaton.com
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