Eaton POWERWARE 9315 User Manual

Powerware 9315 UPS

500–750 kVA Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains important instructions that you should follow during installation and maintenance of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.

CONSIGNES DE SÉCURITÉ IMPORTANTES

CONSERVER CES INSTRUCTIONS

Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute procédure d’installation et de maintenance des batteries et de l’onduleur. Veuillez consulter entièrement ces instructions avant de faire fonctionner l’équipement et conserver ce manuel afin de pouvoir vous y reporter ultérieurement.

Eaton and Power Xpert are registered trademarks of Eaton Corporation. Powerware, X-Slot, ABM, and Powerware Hot Sync are registered trademarks and ConnectUPS and PowerTrust are trademarks of Eaton Electrical Inc. IBM and AS/400 are registered trademarks of International Business Machines Corp. Modbus is a registered trademark of Modicon.

Special Symbols

The following are examples of symbols u sed on the UPS or accessories to alert you to important information:

RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed.

CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions.

This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center.

This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.

ON – Indicates that the switch is in the ON position.

OFF – Indicates that the switch is in the OFF position.

PHASE – The word “phase.”

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1 Introduction 1-1...........................................................................

1.1 UPS Features 1-2.........................................................................................

1.1.1 Installation Features 1-2...............................................................................

1.1.2 Customer Interface 1-2................................................................................

1.1.3 Customer Convenience Outlet 1-2.........................................................................

1.1.4 ABM Technology 1-2..................................................................................

1.1.5 Automatic Battery Charge Current Limit 1-2..................................................................

1.2 Options and Accessories 1-3.................................................................................

1.2.1 5% Input Filter 1-3...................................................................................

1.2.2 Battery Racks 1-3....................................................................................

1.2.3 External Fused Battery Disconnect 1-3.....................................................................

1.2.4 Upgrade Capability 1-3................................................................................

1.2.5 Parallel Capacity/Redundant System 1-3....................................................................

1.2.6 Monitoring and Communication 1-4.......................................................................

1.3 Basic System Configurations 1-4..............................................................................

1.4 Safety Warnings 1-5.......................................................................................

1.5 Conventions Used in This Manual 1-6..........................................................................

1.6 For More Information 1-6...................................................................................

1.7 Getting Help 1-7..........................................................................................

Section I – Installation

2 UPS Installation Plan and Unpacking 2-1.......................................................

2.1 Creating an Installation Plan 2-1..............................................................................

2.1.1 Preparing Your Site 2-1................................................................................

2.1.2 Environment Considerations 2-1..........................................................................

2.1.3 Preparing f or Wiring the UPS System 2-2...................................................................

2.2 Inspecting and Unpacking Each Cabinet 2-2......................................................................

3 Installing the UPS System 3-1................................................................

3.1 Preliminary Installation Information 3-1.........................................................................

3.2 Unloading the UPS Cabinets from the Pallet 3-2...................................................................

3.3 Single Module Installation 3-2................................................................................

3.3.1 Installing UPS Internal Power and Control Wiring 3-2...........................................................

3.3.2 Installing UPS External Power and Control Wiring 3-3..........................................................

3.4 Multi-Module Installation 3-4................................................................................

3.4.1 Installing UPS Internal Power and Control Wiring 3-4...........................................................

3.4.2 Installing UPS External Power and Control Wiring 3-5..........................................................

3.5 Installing Input/Rectifier Customer Connections 3-6................................................................

3.6 Installing Output/Inverter Customer Connections 3-6................................................................

3.7 Installing Accessories 3-6...................................................................................

3.8 Initial Startup 3-6.........................................................................................

3.9 Completing t he Installation Checklist 3-7........................................................................

4 Installing a Remote Battery Disconnect 4-1.....................................................

5 Installing a Remote Emergency Power-off Control 5-1.............................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

TABLE OF CONTENTS

6 Installing Optional Accessories 6-1...........................................................

6.1 Installing an RMP 6-2......................................................................................

6.2 Installing an RIM 6-5......................................................................................

6.3 Installing a n SCM 6-7......................................................................................

6.4 Installing X-Slot Cards 6-10...................................................................................

Section II – Operation

7 Understanding UPS Operation 7-1.............................................................

7.1 Operating Modes 7-2......................................................................................

7.1.1 Normal Mode 7-3....................................................................................

7.1.2 Bypass Mode 7-4....................................................................................

7.1.3 Battery Mode 7-5....................................................................................

8 Using the Control Panel 8-1..................................................................

8.1 Using the LCD Screen 8-2...................................................................................

8.2 Using the Pushbuttons 8-3..................................................................................

8.3 Adjusting the Contrast 8-3..................................................................................

8.4 Reading the Status Indicators 8-4.............................................................................

8.5 Using the Menu Options 8-4.................................................................................

8.5.1 System Meters Screen 8-5..............................................................................

8.5.2 Load Amps Meters Screen 8-6...........................................................................

8.5.3 Software Versions Screen 8-7...........................................................................

8.5.4 Event History Log Screen 8-8............................................................................

8.5.5 Active System Events Screen 8-9.........................................................................

8.5.6 Unit Statistics Screen 8-10..............................................................................

8.5.7 Mimic Screen 8-11....................................................................................

8.5.8 Time Setup Screen 8-12................................................................................

8.5.9 Port Setup Screen 8-13.................................................................................

9 UPS Operating Instructions 9-1...............................................................

9.1 UPS Controls and Indicators 9-1...............................................................................

9.1.1 Control Panel 9-2....................................................................................

9.1.2 UPS Circuit Breakers 9-2...............................................................................

9.1.3 Emergency UPM Off 9-2...............................................................................

9.2 Starting the UPS 9-3.......................................................................................

9.3 Starting the UPS in Bypass Mode 9-4...........................................................................

9.4 Transferring to Bypass Mode 9-5..............................................................................

9.5 Transferring to Normal Mode 9-5..............................................................................

9.6 Transferring to Bypass and Shutting Down the UPS 9-6..............................................................

9.7 Shutting Down the UPS and Critical Load 9-6.....................................................................

9.8 Using the UPS Emergency UPM Off Pushbutton 9-6.................................................................

9.8.1 Using the UPS Emergency UPM Off Pushbutton 9-7............................................................

9.8.2 Resetting the UPS System after an Emergency UPM Off 9-7......................................................

10 Using Features and Options 10-1...............................................................

10.1 Building Alarm Monitoring 10-1................................................................................

10.2 General Purpose Relay Contacts 10-1............................................................................

10.3 Optional Remote Monitor Panel 10-2............................................................................

10.4 Optional Relay Interface Module 10-4...........................................................................

10.5 Optional Supervisory Contact Module 10-5........................................................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

TABLE OF CONTENTS

11 Responding to System Events 11-1.............................................................

11.1 System Event Horns 11-1....................................................................................

11.2 System Event Indicators 11-1.................................................................................

11.3 System Event Messages 11-1.................................................................................

12 Communication 12-1........................................................................

12.1 Locating the Customer Interface Panel 12-1.......................................................................

12.2 Connecting Equipment to a Serial Port 12-1.......................................................................

12.3 Configuring the Serial Ports 12-3...............................................................................

12.3.1 Modes 12-4.........................................................................................

12.3.2 Rate 12-4...........................................................................................

12.3.3 Data/Stop 12-5.......................................................................................

12.3.4 Handshaking 12-5.....................................................................................

12.3.5 Save 12-5..........................................................................................

12.3.6 Default Settings 12-5..................................................................................

12.4 Terminal Mode 12-6........................................................................................

12.4.1 Printing Selected Information 12-6.........................................................................

12.4.2 Entire Log [Ctrl]+[P] 12-7................................................................................

12.4.3 Meters Printout [Ctrl]+[M] 12-8...........................................................................

12.4.4 System Information Printout [Ctrl]+[A] 12-8...................................................................

12.5 System Configuration Mode 12-9..............................................................................

12.5.1 System Configuration Mode Main Menu 12-9.................................................................

12.5.2 Program Building Alarms 12-9............................................................................

12.5.3 Enable/Disable Default Functions 12-9......................................................................

12.5.4 Customize Alarm Messages 12-10..........................................................................

12.5.5 Program Unit Name 12-11................................................................................

12.5.6 Change Password 12-11.................................................................................

12.5.7 Battery Test Setup 12-12.................................................................................

12.5.8 Modify Low Battery Time 12-13............................................................................

12.6 Calibration Mode 12-13......................................................................................

12.7 Computer Mode 12-13.......................................................................................

12.8 Remote Monitor Mode 12-13..................................................................................

12.9 eNotify Service 12-14........................................................................................

12.9.1 eNotify Service Features 12-14............................................................................

12.9.2 Installing eNotify Service 12-14............................................................................

12.10 Remote Notification 12-15....................................................................................

12.11 X-Slot Cards 12-16..........................................................................................

13 Maintaining the UPS System 13-1..............................................................

13.1 Important Safety Instructions 13-1..............................................................................

13.2 Performing Preventive Maintenance 13-2.........................................................................

13.2.1 Daily Maintenance 13-2................................................................................

13.2.2 Monthly Maintenance 13-2..............................................................................

13.2.3 Annual Maintenance 13-2...............................................................................

13.2.4 Battery Maintenance 13-3...............................................................................

13.3 Recycling the Used Battery or UPS 13-3..........................................................................

13.4 Maintenance Training 13-3...................................................................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

iii

TABLE OF CONTENTS

14 Product Specifications 14-1..................................................................

14.1 Model Numbers 14-1.......................................................................................

14.2 UPS System Input 14-1......................................................................................

14.3 UPS System Output 14-2.....................................................................................

14.4 Environmental Specifications 14-2..............................................................................

15 Warranty 15-1.............................................................................

Appendix A – Installation Reference A-1...........................................................

A.1 Physical Features and Requirements A-1.........................................................................

A.2 UPS System Oneline Configurations A-9.........................................................................

A.3 Power Wiring Installation Notes A-12...........................................................................

A.4 Location of UPS Terminals A-22................................................................................

A.5 Customer Interface Wiring Notes A-28...........................................................................

A.6 Typical REPO A-36.........................................................................................

A.7 RMP Dimensions and Mounting Details A-38......................................................................

A.8 RIM Dimensions and Mounting Details A-39.......................................................................

A.9 SCM Dimensions and Mounting Details A-41......................................................................

A.10 Battery Disconnect Switch Dimensions A-42.......................................................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

List of Figures

Figure 1-1. Typical Powerware 9315 (500–750 kVA) UPS System 1-1..................................................

Figure 2-1. Cabinet as Shipped with Outer Packaging and Pallet 2-2...................................................

Figure 4-1. Remote Battery Disconnect Enclosure 4-1.............................................................

Figure 5-1. Remote Emergency Power-off (REPO) Control 5-1........................................................

Figure 5-2. REPO Wiring 5-2...............................................................................

Figure 6-1. RMP 6-2.....................................................................................

Figure 6-2. Terminal Block Bracket 6-3........................................................................

Figure 6-3. RIM 6-5.....................................................................................

Figure 6-4. Terminal Block Bracket 6-6........................................................................

Figure 6-5. SCM 6-7....................................................................................

Figure 6-6. Terminal Block Bracket 6-8........................................................................

Figure 6-7. SCM TB2 6-9.................................................................................

Figure 7-1. Main Elements of the UPS System 7-1...............................................................

Figure 7-2. Path of Current Through the UPS in Normal Mode 7-3.....................................................

Figure 7-3. Path of Current Through the UPS in Bypass Mode 7-4.....................................................

Figure 7-4. Path of Current Through the UPS in Battery Mode 7-5.....................................................

Figure 8-1. UPS Control Panel 8-1...........................................................................

Figure 8-2. LCD Screen 8-2................................................................................

Figure 8-3. LCD Pushbuttons 8-3...........................................................................

Figure 8-4. System Meters Screen 8-5........................................................................

Figure 8-5. Load Amps Meters Screen 8-6.....................................................................

Figure 8-6. Software Versions Screen 8-7.....................................................................

Figure 8-7. Event History Log Screen 8-8......................................................................

Figure 8-8. Active System Events Screen 8-9...................................................................

Figure 8-9. Unit Statistics Screen 8-10........................................................................

Figure 8-10. Mimic Screen 8-11.............................................................................

Figure 8-11. Time Setup Screen 8-12..........................................................................

Figure 8-12. Port Setup Screen 8-13..........................................................................

Figure 9-1. UPS Controls and Indicators 9-1....................................................................

Figure 10-1. RMP 10-2....................................................................................

Figure 10-2. RIM 10-4....................................................................................

Figure 10-3. SCM 10-5....................................................................................

Figure 12-1. Port 1 (DB-9) 12-1..............................................................................

Figure 12-2. Port 2 (DB-25) 12-2.............................................................................

Figure 12-3. Setup Serial Port 1 Screen 12-3....................................................................

Figure 12-4. Event History Log 12-7

Figure 12-5. System Meters Screen 12-8.......................................................................

Figure 12-6. Optional X-Slot Cards 12-16........................................................................

Figure A-1. Typical Powerware 9315 (500–750 kVA) UPS System A-2..................................................

Figure A-2. Inverter/Rectifier Cabinet – PCM 1 Dimensions A-3......................................................

Figure A-3. Inverter/Rectifier Cabinet – PCM 1 Dimensions (continued) A-4..............................................

Figure A-4. Output/Inverter Cabinet – PCM 2 Dimensions A-5.......................................................

Figure A-5. Output/Inverter Cabinet – PCM 2 Dimensions (continued) A-6...............................................

Figure A-6. MBC – PCM 3 Dimensions A-7.....................................................................

Figure A-7. MBC – PCM 3 Dimensions (continued) A-8............................................................

Figure A-8. Single Module UPS System Oneline Drawing (480/480V and 600/600V Input/Output) A-10...........................

Figure A-9. Multi-Module UPS System Oneline Drawing (with Powerware Hot Sync Capacity, 480/480V and 600/600V Input/Output) A-11..

...........................................................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

LIST OF FIGURES

Figure A-10. Securing Cables A-18...........................................................................

Figure A-11. CB2TB to DC Source Disconnect Device A-21...........................................................

Figure A-12. Inverter/Rectifier Cabinet – PCM 1 Terminals A-22.......................................................

Figure A-13. Inverter/Rectifier Cabinet – PCM 1 Terminals (continued) A-23..............................................

Figure A-14. Output/Inverter Cabinet – PCM 2 Terminals A-24........................................................

Figure A-15. Output/Inverter Cabinet – PCM 2 Terminals (continued) A-25...............................................

Figure A-16. MBC – PCM 3 Terminals A-26.....................................................................

Figure A-17. MBC – PCM 3 Terminals (continued) A-27.............................................................

Figure A-18. Inverter/Rectifier Cabinet – PCM 1 Customer Interface Wiring A-29...........................................

Figure A-19. Inverter/Rectifier Cabinet – PCM 1 Customer Interface Wiring (continued) A-30..................................

Figure A-20. Inverter/Rectifier Cabinet – PCM 1 Customer Interface Wiring (continued) A-31..................................

Figure A-21. Output/Inverter Cabinet – PCM 2 Customer Interface Wiring A-33............................................

Figure A-22. MBC – PCM 3 Customer Interface Wiring (Single Module System Only) A-35....................................

Figure A-23. Summary Alarm Relay Contacts A-36................................................................

Figure A-24. REPO Wiring A-36..............................................................................

Figure A-25. Typical REPO Switch A-37........................................................................

Figure A-26. RMP Dimensions and Mounting Details A-38...........................................................

Figure A-27. RIM Dimensions and Mounting Details A-39...........................................................

Figure A-28. RIM Dimensions and Mounting Details (continued) A-40...................................................

Figure A-29. SCM Dimensions and Mounting Details A-41...........................................................

Figure A-30. Battery Disconnect Switch Dimensions A-42...........................................................

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

Chapter 1 Introduction

Figure 1Table 1

The Eaton®Powerware®9315 (500–750 kVA) uninterruptible power supply (UPS) is an online power protection system that prevents loss of valuable electronic information, minimizes equipment downtime, and minimizes the adverse effect on equipment production because of unexpected power problems.

The Powerware 9315 UPS system continually monitors incoming electrical power and removes the surges, spikes, sags, and other irregularities that are inherent in commercial utility power. Working with your building’s electrical system, the UPS system supplies clean, consistent power that your sensitive electronic equipment requires for reliable operation. During brownouts, blackouts, and other power interruptions, optional battery strings provide emergency power to safeguard operation.

The UPS system is housed in a free-standing cabinet, divided into three sections to facilitate shipping. The cabinet sections line up and match in style and color, and have safety shields behind the doors for hazardous voltage protection. Figure 1-1 shows a typical Powerware 9315 (500–750 kVA) UPS system.

Module Bypass

Cabinet (MBC)

Output/Inverter

Cabinet

Input/Rectifier

Cabinet

Figure 1-1. Typical Powerware 9315 (500–750 kVA) UPS System

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

1-1

INTRODUCTION

1.1 UPS Features

The UPS has many standard features that provide cost-effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features.

1.1.1 Installation Features

Power wiring can be routed through the top of each cabinet. External sensing and monitoring control wire must be installed according to UL Class I requirements. Class I wiring can be routed through the top of each cabinet.

1.1.2 Customer Interface

The UPS has the following communication features:

S Building Alarm Monitoring – The facility’s alarm system contacts can be connected

to four inputs in the UPS. The UPS uses these inputs to monitor the building alarms in addition to the UPS status. See Chapter 10, “Using Features and Options,” for additional information.

S Summary Alarm Contacts – Summary alarm contacts are provided for connection to

equipment at the facility, such as a light, an audible alarm, or a computer terminal. The equipment connected to this contact alerts you to a UPS alarm. See Chapter 10, “Using Features and Options,” for additional information.

S Computer Interface – Two serial communication ports are standard on all units, and

are electrically isolated from the UPS. You can use these ports to link the UPS to the features described in Chapter 12, “Communication.”

S X-Slot

Communication Bay – One communication bay is available on the UPS to

install an optional X-Slot card. See Chapter 12, “Communication,” for additional information.

1.1.3 Customer Convenience Outlet

An uninterruptible 120 Vac, 0.2A, fuse-protected convenience outlet is provided to supply power to the optional modem. It is located on the customer interface panel.

1.1.4 ABM®Technology

A three-stage charging system increases battery service life by optimizing recharge time, and protects batteries from damage due to high current charging and inverter ripple currents. Charging at high currents can overheat and damage batteries.

1.1.5 Automatic Battery Charge Current Limit

A preset limit restricts battery charging current to protect batteries from damage due to high current charging. Charging at high currents can overheat and damage batteries.

1-2

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

1.2 Options and Accessories

Contact your Eaton sales representative for information about the following options:

1.2.1 5% Input Filter

The UPS can be equipped with an input filter. An input filter yields power factor correction that allows you to save on your initial installation and operating costs. The filter also reduces input harmonic current distortion and minimizes upstream interference that can damage sensitive hardware components.

1.2.2 Battery Racks

You can enhance the protection time provided by the UPS system by adding one or more battery racks. The battery racks should be equipped with sealed, maintenance-free, lead-acid batteries. An external battery disconnect switch must be used. See Chapter 4, “Installing a Remote Battery Disconnect,” for additional information.

INTRODUCTION

1.2.3 External Fused Battery Disconnect

An optional external DC disconnect provides an automatic or manual means of disconnecting a battery string from the UPS. The disconnect is enclosed in a floor-mounted, free-standing box. You can install it anywhere between the remote DC supply and the UPS, according to national and local codes.

The breaker switch on the remote battery disconnect is set according to the operation procedures in Chapter 9, “UPS Operating Instructions.” When service personnel are performing maintenance on the UPS or battery string, the switch should be set to the OFF position. See Chapter 4, “Installing a Remote Battery Disconnect,” for battery disconnect requirements and installation instructions.

1.2.4 Upgrade Capability

The UPS is available in various output power ratings in both 50 and 60 Hz models. If your power requirements increase, you can upgrade the UPS system to provide more output power with a minimum impact on your facility.

1.2.5 Parallel Capacity/Redundant System

With Powerware Hot Sync technology and a System Bypass Module (SBM), the Parallel Capacity/Redundant System allows two to eight uninterruptible power modules (UPMs) to operate in parallel to provide more capacity than a single UPM and as backup for each other. The parallel capacity/redundant system can supply up to 4000A, depending on the SBM used. In addition, when one UPM is taken out of service for maintenance or is not operating properly, the redundant UPM continues to supply uninterrupted power to the critical load.

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1-3

INTRODUCTION

1.2.6 Monitoring and Communication

The following monitoring and communication options are available:

S Remote Monitor Panel (RMP) – An optional RMP contains backlit status indicators and

a local horn, allowing you to monitor the UPS operational status and alarm condition from virtually any location within your facility. This option is described further in Chapter 10, “Using Features and Options.”

S Relay Interface Module (RIM) – An optional RIM uses relay contact closures to

indicate the UPS operating status and alarm condition. The module uses a serial interface line and may support up t o eight critical loads. This option is described further in Chapter 10, “Using Features and Options.”

S Supervisory Contact Module (SCM) – An optional SCM establishes an interface

between the Parallel Capacity/Redundant system manufacturer’s equipment and the customer’s monitor. This interface allows the customer to monitor operational status of the Parallel Capacity/Redundant system equipment. This option is described further in Chapter 10, “Using Features and Options.”

S X-Slot Cards – Optional X-Slot cards support several protocols, such as SNMP,

AS/400

, and Modbus®. See Chapter 12, “Communication,” for additional

information.

S eNotify Remote Monitoring and Diagnostic Service – An optional service that provides

7x24 remote monitoring of 43 alarms, t emperature/humidity and battery charge information, daily heartbeat check, and monthly report. The eNotify Service also provides customer notification of significant alarms, remote diagnostics, and dispatch of technicians. A ConnectUPS –X Web/SNMP Card is required in the X-Slot communication bay. An optional Powerware Environmental Monitoring Probe (EMP) is required for temperature/humidity monitoring. See Chapter 12, “Communication,” for additional information.

S Modem – An optional modem is available for use with the Remote Notification

feature described in Chapter 12, “Communication.” Refer to the modem manufacturer’s manual for modem operating instructions.

1.3 Basic System Configurations

The following basic UPS system configurations are possible:

S Single module UPS and one battery string S Multi-module (parallel for capacity/redundancy) UPS system consisting of two or

more UPS modules, with one battery string for each module, and a Powerware Hot Sync Capacity module

S Multi-module (parallel for capacity/redundancy) UPS system consisting of two or

more UPS modules, with one common battery string, and a Powerware Hot Sync Capacity module

You can enhance the UPS system configuration by adding optional accessories, such as an RMP, RIM, SCM, or remote emergency power-off (REPO) control.

1-4

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1.4 Safety Warnings

INTRODUCTION

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

S This manual contains important instructions that should be followed during installation and maintenance

of the UPS and batteries. Please read all instructions before operating the equipment and save this manual for future reference.

S The UPS cabinet is designed for industrial or computer room applications and contains safety shields

behind the front doors. However, the UPS system is a sophisticated power system and should be handled with appropriate care.

DANGER

This UPS contains LETHAL VOLTAGES. All maintenance and service should be performed by

AUTHORIZED SERVICE PERSONNEL ONLY.

WARNING

S Installation and maintenance should be performed only by qualified personnel. S The UPS system contains its own energy source (batteries). The output terminals may carry live voltage

even when the UPS is disconnected from an AC source.

S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled,

indoor environment, free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum). The system is not intended for outdoor use.

S Ensure all power is disconnected before performing installation or service. S ELECTRIC ENERGY HAZARD. Do not attempt to a lter any battery wiring or connectors. Attempting to alter

wiring can cause injury.

CAUTION

S Batteries can present a risk of electrical shock or burn from high short-circuit current. Observe proper

precautions. Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries.

S Replace batteries with the same number and type of batteries as originally installed in the UPS. S Proper disposal of batteries is required. Refer to local codes for disposal requirements. S Never dispose of batteries in a fire. Batteries may explode when exposed to flame. S Keep the cabinet doors on and secured to ensure proper cooling airflow and to protect personnel from

dangerous voltages inside the unit.

S Disconnect the charging source prior to connecting or disconnecting terminals. S Determine if the battery is inadvertently grounded. If it is, remove the source of the ground. Contacting

any part of a grounded battery can cause a risk of electric shock. An electric shock is less likely if you disconnect the grounding connection before you work on the batteries.

S Do not operate the UPS system close to gas or electric heat sources. S The operating environment should be maintained within the parameters stated in this manual. S Keep surroundings uncluttered, clean, and free from excess moisture. S Do not use this equipment for other than intended use. S The use of accessory equipment not recommended by the manufacturer may cause an unsafe condition. S Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the

equipment.

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1-5

INTRODUCTION

S Les batteries peuvent présenter un risque de décharge électrique ou de brûlure par des courts-circuits de

haute intensité. Prendre les précautions nécessaires.

S Pour le remplacement, utiliser le même nombre et modéle des batteries.

S Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans

votre localité.

S Ne jamais jeter les batteries au feu. L’exposition aux flammes risque de les faire exploser.

1.5 Conventions Used in This Manual

This manual uses these type conventions:

S Italic type represents variable information that you must replace with an actual

value, or a directory or file name.

S Screen type represents information that appears on your screen. S Bold type represents a command or option that you type or enter at a prompt.

AVERTISSEMENT!

ATTENTION!

1.6 For More Information

Icon Description

Information notes call attention to important features or instructions.

[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].

In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS modules, battery strings, and options or accessories installed.

Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual for the following additional information:

S SBM cabinet and optional accessories installation instructions, including site

preparation, planning for installation, wiring and safety information, and detailed illustrations of the cabinet and optional accessories with dimensional and connection point drawings.

S Parallel operation, including procedures for using the SBM cabinet with the UPS,

responding to system events, and information about maintenance.

S Describes the SBM control panel and explains the SBM functions; discusses the

SBM standard features and optional accessories; provides procedures for starting and stopping the parallel for capacity/redundancy system, and information about maintenance and responding to system events.

S SBM RS-485 and RS-232 serial communication, including connecting optional

remote accessories to the SBM and enabling, disabling, and customizing building alarms.

1-6

Visit www.powerware.com or contact your Eaton service representative for information on how to obtain copies of this manual.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

1.7 Getting Help

INTRODUCTION

If you need help with any of the following:

S Scheduling initial startup S Regional locations and telephone numbers S A question about any of the information in this manual S A question this manual does not answer

Please call the Eaton Help Desk for Powerware products at:

United States: Canada: 1-800-461-9166 ext 260 All other countries: Call your local service representative

1-800-843-9433 or 1-919-870-3028

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INTRODUCTION

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Section I

Installation

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Chapter 2 UPS Installation Plan and Unpacking

Figure 2Table 2

Use the following basic sequence of steps to install the UPS:

1. Create an installation plan for the UPS system (Chapter 2).

2. Prepare your site for the UPS system (Chapter 2).

3. Inspect, unpack, and unload the UPS cabinets (Chapters 2 and 3).

4. Wire the system (Chapter 3).

5. Install features, accessories, and/or options, as applicable (Chapters 4 through 6).

6. Complete the installation checklist (Chapter 3).

7. Have authorized service personnel perform preliminary operational checks and

startup.

NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of t he sales contract for the UPS. Contact your Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.

2.1 Creating an Installation Plan

Before installing the UPS system, read and understand how this manual applies to the system being installed. Use the procedures and illustrations in the following chapters to create a logical plan for installing the system.

2.1.1 Preparing Your Site

For the UPS system to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. If the UPS is to be operated at an altitude higher than 1500m (5000 ft), contact your Eaton service representative for important information about high altitude operation. The operating environment must meet the weight, clearance, and environmental requirements specified in paragraph A.1 starting on page A-1.

The UPS cabinets use forced air cooling to regulate internal component temperature. Air inlets are in the front of the cabinet and outlets are in the top. You must allow clearance in front of and above each cabinet for proper air circulation (see Table B on page A-1).

2.1.2 Environment Considerations

The life of the UPS system is adversely affected if the installation does not meet the following guidelines:

1. The system must be installed on a level, sealed concrete pad or floor.

2. The system must be installed in a temperature-controlled indoor area free of

conductive contaminants.

Failure to follow guidelines may void your warranty.

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UPS INSTALLATION PLAN AND UNPACKING

2.1.3 Preparing for Wiring the UPS System

For external wiring requirements, including the minimum AWG size of external wiring, see Table E through Table G starting on page A-13. The power wiring connections for this equipment are rated at 90°C. If the ambient temperature is greater than 30°C, higher temperature wire and/or larger size wire may be necessary. Control wiring for remote emergency power-off (REPO) and optional accessories (such as building alarms and monitoring interface) should be connected at the customer interface terminal blocks located inside the UPS using UL Class 1 wiring methods.

2.2 Inspecting and Unpacking Each Cabinet

Each cabinet is shipped bolted to w ooden pallets and protected with outer protective packaging material and a plastic inner covering (see Figure 2-1).

Outer

Packaging

Wooden Pallet

Figure 2-1. Cabinet as Shipped with Outer Packaging and Pallet

WARNING

The UPS cabinets are extremely heavy (see Table A on page A-1). If unpacking instructions are not closely followed, the cabinet may tip and cause serious injury.

CAUTION

S Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service

representative immediately.

S Do not tilt the UPS cabinets more than 10° from vertical or the cabinet may tip over.

NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinets (see Table A on page A-1 for cabinet weights).

To unpack the cabinet:

1. Carefully inspect the outer packaging for evidence of damage during transit.

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2. Use a forklift or pallet jack to move the packaged cabinet to the installation site,

or as close as possible, before unpacking. Insert the forklift or pallet jack forks between the skids on the bottom of the unit.

3. Set each pallet on a firm, level surface, allowing a minimum clearance of

4.6m (15 ft) on each side for removing the cabinets from the pallets.

4. If outer packaging is secured with steel bands, cut and remove the bands from

each cabinet.

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UPS INSTALLATION PLAN AND UNPACKING

5. Remove the protective cardboard covering from the cabinets, cutting where

indicated, using a knife blade no longer than 25 mm (1”).

6. Remove the plastic bag and foam packing material, and discard or recycle them

in a responsible manner.

7. Inspect the contents for any evidence of physical damage, and compare each

item with the Bill of Lading. If damage has occurred or shortages are evident, contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation.

NOTE While waiting for installation, protect the unpacked cabinets from moisture, dust, and other harmful contaminants. Failure to store and protect the UPS system properly may void your warranty.

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UPS INSTALLATION PLAN AND UNPACKING

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Chapter 3 Installing the UPS System

Figure 3Table 3

This section describes the UPS system installation for single modules and multi-modules, including: unloading the cabinets, UPS internal and external wiring, and interface connections.

3.1 Preliminary Installation Information

DANGER

This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.

WARNING

Installation should be performed only by qualified personnel.

Refer to the following while installing the UPS system:

S See Appendix A for installation drawings and additional installation notes. S Dimensions are in millimeters and inches. S Do not tilt the UPS cabinets more than 10° from vertical or the cabinet may tip

over.

S Remove the conduit landing plates to add conduit landing holes as required. Plate

material is 14 gauge steel (2 mm/0.075” thick).

S The Emergency UPS Off (EPO) and the Remote Emergency Power-off (REPO)

buttons normally open all breakers in the UPS, shut down the UPS, and isolate power from the critical load. However, the EPO and REPO may be configured to transfer the UPS to bypass and shut down the UPS. Local electrical codes may also require tripping protective devices upstream from t he UPS.

S The UPS cabinets must be installed on a level, sealed concrete pad or floor. S If perforated floor tiles are required for ventilation, place them in front of the UPS.

See Table A on page A-1 for equipment weight.

S Details about control wiring are provided in each procedure for connecting options

and features. Paragraph A.5 starting on page A-28 identifies the control wiring terminations.

S All circuit breakers provided as part of the UPS system that employ adjustable trip

mechanisms have been set to their maximum settings. Based upon the energy available and other equipment located on-site, these settings may need to be adjusted to ensure proper system operation and coordination. It is the customer’s responsibility to conduct a breaker coordination study, so that these breakers can be adequately set for the site.

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INSTALLING THE UPS SYSTEM

3.2 Unloading the UPS Cabinets from the Pallet

S The UPS cabinets are heavy (see Table A on page A-1). If unpacking instructions are not closely followed,

the cabinet may tip and cause serious injury.

S Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service

representative immediately.

S Do not tilt the UPS or optional cabinets more than 10° from vertical or the cabinet may tip over.

NOTE Verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table A on page A-1 for cabinet weights).

Each UPS cabinet is bolted to a wooden pallet supported by wood skids.

To remove the pallet:

1. If not already moved, use a forklift or pallet jack to move the cabinet to the

installation site, or as close as possible, before unloading from the pallet. Insert the forklift or pallet jack forks between the skids on the bottom of the unit.

WARNING

2. Remove the hardware securing each UPS cabinet to the pallet.

3. Using a forklift, raise the UPS cabinet until the cabinet bottom clears the pallet by

approximately 3 mm (1/8”).

4. When the UPS cabinet is clear of the pallet, pull the pallet from under the

cabinet. Discard or recycle the pallets in a responsible manner.

5. Carefully lower the UPS cabinet until the cabinet base touches the floor.

6. Repeat Steps 3 through 5 for the remaining UPS cabinets.

3.3 Single Module Installation

To install a single module UPS system, perform the procedures in the following paragraphs. If a multi-module system is being installed, proceed to “Multi-Module Installation” on page 3-4.

3.3.1 Installing UPS Internal Power and Control Wiring

NOTE The cables used in Steps 2 through 4 are coiled inside the Input/Rectifier cabinet and are attached at the factory to the rectifier output. The cables used in Steps 7 and 8 are coiled inside the Module Bypass Cabinet (MBC) and are attached at the factory to the input of the MBC.

To install the UPS internal power and control wiring (see Table H on page A-16 for tightening torques and paragraph A.4 starting on page A-22 for terminal locations):

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1. Remove the plastic shield covering the inverter input section of the

Output/Inverter cabinet.

2. Route the DC Link cables from the rectifier output (Input/Rectifier cabinet) to the

inverter input (Output/Inverter cabinet) through the knockouts in the cabinet sides.

3. Connect the positive DC Link power wiring to the inverter input. Connect two

cables to each inverter.

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INSTALLING THE UPS SYSTEM

4. Connect the negative DC Link power wiring to the inverter input. Connect two

cables to each inverter.

5. Reinstall the plastic shield to the inverter input section.

6. Remove the plastic shield covering the inverter output section of the

Output/Inverter cabinet.

7. Route the MBC input cables from the MBC to the inverter output

(Output/Inverter cabinet) through the knockouts in the cabinet sides.

8. Connect phase A, B, and C and Neutral power wiring from the MBC to the

respective inverter output.

9. Route the ground braid from t he top of the Output/Inverter cabinet to the

Input/Rectifier cabinet through the cabinet knockouts. The ground braid is secured at the factory to the Output/Inverter cabinet mounting stud.

10. Connect the ground braid to the Input/Rectifier cabinet mounting stud and

secure.

11. Route the ground braid from the top of the MBC to the Output/Inverter cabinet

through the cabinet knockouts. The ground braid is secured at the factory to the MBC mounting stud.

12. Connect the ground braid to the Output/Inverter cabinet mounting stud and

secure.

13. Reinstall the plastic shield to the inverter output section.

14. Connect the Output/Inverter 15-pin control wiring harness connector to the

Input/Rectifier 15-pin control wiring harness connector. See Figure A-12 on page A-22 for connector locations.

15. Connect the MBC 15-pin control wiring harness connector to the Output/Inverter

15-pin control wiring harness connector. See Appendix A for connector locations.

16. Connect the 3-pin control wiring harness connector P6 from the MBC to

connector J6 on the Inverter Number 2 control board in the Output/Inverter cabinet.SeeFigureA-14onpageA-24andFigureA-16onpageA-26for connector locations.

3.3.2 Installing UPS External Power and Control Wiring

To install the UPS external power and control wiring (see Appendix A for wiring and termination requirements and wiring access information):

1. Remove the sheet-metal shield covering the input terminal area in the

Input/Rectifier cabinet to gain access to the Battery I/O customer interface and CB2TB. See Figure A-12 page A-22 for the shield location.

NOTE Remove the Input/Rectifier cabinet conduit landing plate to punch conduit holes.

2. Connect phase A, B, and C power wiring from the source to the respective

rectifier inputs in the Input/Rectifier cabinet.

3. Connect the positive and negative DC power wiring from the batteries to the

respective DC inputs in the Input/Rectifier cabinet.

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INSTALLING THE UPS SYSTEM

NOTE Remove the entire MBC top panel to punch conduit holes.

4. Connect phase A, B, and C power wiring from the bypass source to the

respective bypass inputs in the MBC.

5. Connect phase A, B, and C and Neutral power wiring from the MBC output to

the critical load.

6. Connect the control wiring (battery breaker open and close signals and shunt DC

disconnect) between the external battery disconnect and the UPS.

7. After wiring the UPS system to the facility power and critical load, be sure to

ground the system according to local and/or national electrical wiring codes.

8. Install the batteries according to the battery and battery rack manufacturer’s

instructions and all applicable codes and regulations, including the National Electrical Code (NEC), Article 480.

NOTE There is no DC disconnect device within the UPS.

NOTE The DC input to the UPS is protected by internal fuses F30 and F31.

3.4 Multi-Module Installation

To install a multi-module system using a System Bypass Module (SBM), perform the procedures in the following paragraphs.

3.4.1 Installing UPS Internal Power and Control Wiring

NOTE The cables used in Steps 2 through 4 are coiled inside the Input/Rectifier cabinet and are attached at the factory to the rectifier output.

To install the UPS internal power and control wiring in a multi-module system (see Appendix A for terminal locations and wiring access information):

1. Remove the plastic shield covering the inverter input section of the

2. Route the DC Link cables from the rectifier output (Input/Rectifier cabinet) to the

3. Connect the positive DC Link power wiring to the inverter input. Connect two

4. Connect the negative DC Link power wiring to the inverter input. Connect two

5. Reinstall the plastic shield to inverter input section.

Output/Inverter cabinet.

inverter input (Output/Inverter cabinet) through the knockouts in the cabinet sides.

cables to each inverter. For tightening torque, see Table H on page A-16.

3-4

6. Route the ground braid from t he top of the Output/Inverter cabinet to the

Input/Rectifier cabinet through the cabinet knockouts. The ground braid is secured at the factory to the Output/Inverter cabinet mounting stud.

7. Connect the ground braid to the Input/Rectifier cabinet mounting stud and

secure.

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INSTALLING THE UPS SYSTEM

8. Connect the Output/Inverter 15-pin control wiring harness connector to the

Input/Rectifier 15-pin control wiring harness connector. See Figure A-12 on page A-22 and Figure A -14 on page A-24 for connector locations.

9. Remove the plastic shield covering the inverter output section of the

Output/Inverter cabinet.

10. Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and

Operation Manual for SBM input wiring procedures.

11. Reinstall the plastic shield to the inverter output section.

3.4.2 Installing UPS External Power and Control Wiring

To install the UPS external power and control wiring (see Appendix A for wiring and termination requirements and wiring access information):

1. Remove the sheet-metal shield covering the input terminal area in the

Input/Rectifier cabinet to gain access to the Battery I/O customer interface and CB2TB. See Figure A-12 on page A-22 for the shield location.

NOTE Remove the Input/Rectifier cabinet conduit landing plate to punch conduit holes.

2. Connect phase A, B, and C power wiring from the source to the respective

rectifier inputs in the Input/Rectifier cabinet.

3. Connect positive and negative DC power wiring from the batteries to the

respective DC inputs in the Input/Rectifier cabinet.

4. Connect the control wiring (battery breaker open and close signals and shunt DC

disconnect) between the external battery disconnect and the UPS.

5. Refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and

Operation Manual for SBM output wiring procedures.

6. After wiring the UPS system to the facility power and critical load, be sure to

ground the system according to local and/or national electrical wiring codes.

7. Install the batteries according to the battery and battery rack manufacturer’s

instructions and all applicable codes and regulations, including NEC, Article 480.

NOTE There is no DC disconnect device within the UPS.

NOTE The DC input to the UPS is protected by internal fuses F30 and F31.

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INSTALLING THE UPS SYSTEM

3.5 Installing Input/Rectifier Customer Connections

NOTE If you are installing connections to the Battery I/O terminal connections and terminal board CB2TB, install conduit between each device and the UPS cabinet for wiring these options.

See paragraph A.5 on page A-28 for the interface point locations within the UPS cabinet.

To prepare the UPS for wiring t o customer connections:

1. Verify that the UPS system is turned off and all power sources are removed. See

“Shutting Down the UPS and Critical Load” on page 9-6 for shutdown instructions.

2. Remove the sheet-metal shield covering the input terminal area in the

Input/Rectifier cabinet to gain access to the Battery I/O customer interface and CB2TB. See Figure A-12 on page A-22 for the shield location.

3. See paragraph A.5 on page A-28 for terminal assignments, and wiring and

termination requirements.

3.6 Installing Output/Inverter Customer Connections

NOTE If you are installing connections to a REPO device, building alarm, or relay contacts, install conduit between each device and the UPS cabinet.

See paragraph A.5 on page A-28 for the interface point locations within the UPS cabinet.

To prepare the UPS for wiring t o customer connections:

1. Verify that the UPS system is turned off and all power sources are removed. See

“Shutting Down the UPS and Critical Load” on page 9-6 for shutdown instructions.

2. See paragraph A.5 on page A-28 for terminal assignments, and wiring and

termination requirements.

3.7 Installing Accessories

To install an optional REPO switch, see Chapter 5, “Installing a Remote Emergency Power-off Control.” To install optional accessories [such as the Remote Monitor Panel (RMP) or X-Slot connections], see Chapter 6, “Installing Optional Accessories.” When accessory installation is complete, proceed to paragraph 3.8.

3.8 Initial Startup

Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page 15-1 become void. This service is offered as part of the sales contract for the UPS. Contact your Eaton service representative in advance (usually a two week notice is required) to reserve a preferred startup date.

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3.9 Completing the Installation Checklist

The final step in installing the UPS system is completing the following installation checklist. This checklist ensures that you have completely installed all hardware, cables, and other equipment. Completing all items listed on the checklist will ensure a smooth installation. You should make a copy of the installation checklist before filling it out, and retain the original.

After the installation is complete, a service representative will be able to verify the UPS system operation and commission it to support the critical load. The service representative cannot perform any installation tasks other than verifying software and operating setup parameters. Service personnel may request a copy of the completed installation checklist to be sure you have completed all applicable equipment installation.

NOTE The installation checklist MUST be completed prior to starting the UPS system for the first time.

INSTALLING THE UPS SYSTEM

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INSTALLING THE UPS SYSTEM

Installation Checklist

- All packing materials and restraints have been removed from each cabinet.

- Each cabinet in the UPS system is placed in its final installation location.

- A ground bond is installed between any cabinets that are bolted together.

- All switchboards, conduits, and cables are properly routed to the UPS and auxiliary cabinets.

- All power cables are properly sized and terminated.

- A ground conductor is properly installed.

- If a bypass input neutral connection is used, no other N-G bonds exist downstream from the UPS.

- Battery cables and harnesses are terminated on E4 and E5.

- Internal battery cabinet connections have been completed (bus bars, plugs, etc.).

- Shunt trip signal wiring is connected from UPS to battery breaker(s).

- Air conditioning equipment is installed and operating correctly.

- The area around the UPS system is clean and dust-free. (It is recommended that the UPS be installed on a level,

sealed concrete pad or floor.)

- Adequate workspace exists around the UPS and other cabinets.

- Adequate lighting is provided around all UPS equipment.

- A 120V service outlet is located within 7.6m (25 ft) of the UPS equipment.

- Each Remote Monitor Panel (RMP) is mounted in its installed location. (OPTIONAL)

- The control wiring for each RMP is t erminated inside the UPS cabinet. (OPTIONAL)

- The remote emergency power-off (REPO) device is mounted in its installed location and its wiring terminated inside

the UPS cabinet. (OPTIONAL)

- Summary alarms and/or building alarms are wired appropriately. (OPTIONAL)

- A Relay Interface Module (RIM) is mounted in its installed location and its wiring is terminated inside the UPS cabinet.

(OPTIONAL)

- A remote battery disconnect control is mounted in its installed location and its wiring is terminated inside the UPS and

battery cabinets. (OPTIONAL)

- Circuit breakers with adjustable trip mechanisms adjusted to match site requirements.

- Debris shields covering ventilation grills are removed from all cabinets.

- Startup and operational checks are performed by an authorized Eaton Customer Service Engineer.

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INSTALLING THE UPS SYSTEM

Notes

_________________________________________________________________________

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INSTALLING THE UPS SYSTEM

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Chapter 4 Installing a Remote Battery Disconnect

Figure 4Table 4

The remote battery disconnect is crated separately for shipping. The enclosure is designed to be free-standing. You can install a remote battery disconnect anywhere between the remote DC supply and the UPS, according to national and local codes. Figure 4-1 shows a typical remote battery disconnect enclosure.

The remote battery disconnect is set according to the operation procedures in Chapter 9, “UPS Operating Instructions.” When service personnel are performing maintenance on the UPS or battery string, the disconnect should be set to the OFF position.

Operating Handle

ON Position

Operating Handle OFF Position

Figure 4-1. Remote Battery Disconnect Enclosure

Consider the following general notes before beginning installation:

S There is no DC disconnect device within the UPS. S The DC input to the UPS is only protected by internal fuses F30 and F31. S The UPS DC disconnect trip signal from CB2TB, terminals 9 and 10 (shunt trip)

must be connected to the DC source disconnect device.

S See Figure A-30 on page A-42 for battery disconnect dimensions. S See paragraph A.3 on page A-12 for specific ratings and wiring requirements. S The material and labor for external wiring requirements is to be supplied by others. S The knockout pattern for the disconnect is determined by others at the time of

installation.

S Power cables and control wiring must be installed in separate conduit. S The ground conductor is to be sized per National Electrical Code (NEC), Article 250

and local electrical code requirements.

S The maximum current listed is at the minimum DC operating voltage.

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INSTALLING A REMOTE BATTERY DISCONNECT

S Nominal voltages listed in this chapter are for a lead-acid batteries rated per NEC at

2.00 Vdc per cell.

S Battery strings must be installed according to all applicable codes and regulations,

including NEC, Article 480.

S The UPS to battery cable should be sized for a total maximum voltage drop

of 1% nominal DC Link voltage at maximum current.

S Table 4-1 details the power cable terminations. S The remote battery disconnect weighs approximately 60.3 kg (133 lb).

It has an ampere interrupting capacity (AIC) of 100,000 at 500 Vdc.

Table 4-1. Remote Battery Disconnect Power Terminations

Number and Type of Accessories Permitted

Terminal Terminal Function Size of Termination

E4 (+) UPS Battery Input (+) See Table H on page A-16

E5 (–) UPS Battery Input (–) See Table H on page A-16

Breaker (+) Battery Disconnect (+) 8 – 1 Bolt Mounting

Bus Bar

Breaker (–) Battery Disconnect (–) 8 – 1 Bolt Mounting

Bus Bar

Breaker (jumper) Battery Disconnect

(jumper)

8 – 1 Bolt Mounting

Bus Bar

Tightening Torque

Table 4-2. Remote Battery Disconnect Circuit Breaker Ratings

UPS Model Circuit Breaker Rating DC Voltage

9315-750/500 1600 480

9315-750/625 2000 480

9315-750/750 2500 480

Nm (lb ft)

76 (56) 1/2”

Bolt Size

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Chapter 5 Installing a Remote Emergency Power-off Control

)

TwistedWires(2)

Figure 5Table 5

A latching-type REPO switch can be used in an emergency to shut down the UPS and remove power to the critical load from a location away from where the UPS is installed. Figure 5-1 shows a REPO switch.

To UPM To Other Equipment

Figure 5-1. Remote Emergency Power-off (REPO) Control

NOTE Before installing a REPO, verify that the UPS was installed according to the instructions in Chapter 3, “Installing the UPS System.”

To install a REPO station:

1. Verify that the UPS system is turned off and all power sources are removed. See

Chapter 9, “UPS Operating Instructions,” for shutdown instructions.

UNINTERRUPTIBLE POWER SYSTEM

EMERGENCY OFF

2. Securely mount the REPO station. Recommended locations include operator’s

consoles or near exit doors. See Figure A-25 page A-37 for enclosure dimensions and wiring knockouts.

3. Install wiring from the REPO station using ½” conduit through the cable entry

knockout in the top of the UPS Output/Inverter cabinet. See Appendix A for conduit landing area, terminal board location, and terminal wiring assignments.

4. Connect the REPO wiring as shown in Table 5-1 and Figure 5-2:

Table 5-1. REPO Wire Terminations

From REPO Station(s) To Customer Interface

TB1-4 CUSTTB-9

TB1-5 CUSTTB-10

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

Terminal Board CUSTTB in UPS

Output/Inverter Cabinet

Remarks

Twisted Wires(2

14–18 Gauge

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INSTALLING A REMOTE EMERGENCY POWER-OFF CONTROL

NOTE REPO switch rating is 24 Vdc, 1A minimum if supplied by the customer. The REPO switch must be a latching-type switch with a dedicated circuit.

5. If you are installing multiple REPO stations, wire additional stations in parallel

with the first REPO.

6. If required, install ½” conduit and wiring from the REPO station to trip circuitry of

upstream protective devices. A normally open contact is provided, as shown in Figure 5-2. REPO switch wiring must be according to UL Class I requirements.

REPO

Switch

Twisted

Wires (2)

Figure 5-2. REPO Wiring

CUSTTB

7. Secure the UPS by reversing all steps taken to prepare it for REPO installation.

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Chapter 6 Installing Optional Accessories

Figure 6Table 6

This chapter contains installation information for the following options:

S Monitoring accessories: Remote Monitor Panel (RMP), Relay Interface Module

(RIM), and Supervisory Contact Module (SCM)

S X-Slot cards

NOTE When installing interface connections (such as an RMP, RIM, or SCM), install conduit between each device and the UPS cabinet.

A maximum of two monitoring accessories (RMPs, RIMs, or SCMs) can be installed. An X-Slot card can also be installed with the monitoring accessories. See Table 6-1 for the number of accessories permitted.

Table 6-1. Optional Monitoring Accessories

Number and Type of Accessories Permitted

RMP RIM SCM X-Slot

2 — — 1

— 2 — 1

— — 2 1

1 1 — 1

1 — 1 1

— 1 1 1

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INSTALLING OPTIONAL ACCESSORIES

6.1 Installing an RMP

As an option, you can install an RMP to monitor the UPS system operation from virtually any location within your facility, up to 152.4m (500 ft) from the UPS. You can flush-mount or surface-mount an RMP on a desktop or on a wall, wherever you have a serial interface line. Figure 6-1 shows an RMP. Figure A-26 on page A-38 shows the enclosure dimensions and cable exit openings.

Flush Mount

Surface Mount (for hanging)

Wires Must be Twisted

Figure 6-1. RMP

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INSTALLING OPTIONAL ACCESSORIES

To install an RMP:

1. Verify that the UPS system is turned off and all power sources are removed. See

Chapter 9, “UPS Operating Instructions,” for shutdown instructions.

2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access

to the customer interface panel (see Figure A-13 on page A-23).

3. Securely mount the RMP.

4. Install wiring from the RMP using ½” conduit through the cable entry knockout in

the top of the UPS Input/Rectifier cabinet. See Figure A-13 on page A-23 for the conduit landing area location.

5. In the spare parts kit, locate the RMP adapter cable assembly (see Figure 6-2).

Mate the DB-9 connector on the back of the terminal block to the DB-9 connector (Port 1) on the UPS customer interface panel (see Figure A-19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel.

Connect to

Port 1 (DB-9) on

Customer Interface Panel

Fuse

Terminal Block (TB3)

Figure 6-2. Terminal Block Bracket

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

6-3

INSTALLING OPTIONAL ACCESSORIES

)

Twistedwires(4)

)

Twistedwires(4)

6. Connect the RMP wiring to the terminal block using terminations shown in

Table 6-2.

Table 6-2. RMP Wire Terminations

From RMP A To UPS Remarks

TB1-4 TB3-1

TB1-5 TB3-2

TB1-6 TB3-3

TB1-7

From RMP B (If Used) To UPS Remarks

TB1-4 TB3-5

TB1-5 TB3-6

TB1-6 TB3-7

TB1-7

TB3-4

TB3-8

Twisted wires(4

1–2 turns per 3”

Twisted wires(4

1–2 turns per 3”

7. To check the RMP operation, ensure that the UPS system is supplying the load

via the inverter or bypass. If the RMP indicators show the appropriate status, then it is operating correctly.

If the communication link between the UPS and the RMP is not present, the RMP conducts a self-test (all indicators f lash and the horn beeps at one-second intervals); check all harness connectors and the fuse for proper seating. If all connections are secure but the RMP continues to self-test, replace the fuse with the spare included in the hardware kit. If this does not correct the problem, contact your Eaton service representative for verification that the RMP is working correctly.

8. To test the light emitting diode (LED) lamps behind the indicators, press and hold

the horn silence button for three seconds. All the indicators illuminate and the horn sounds continuously until you release the button. If any indicator does not illuminate, its LED lamp may need to be replaced. Contact your Eaton service representative if you have a problem with the LEDs.

9. Repeat Steps 1 through 8 if you are installing another RMP.

10. If you are installing an RIM or SCM in addition to an RMP, proceed to

paragraph 6.2 or 6.3, respectively; otherwise, secure the access plate on top of the UPS Input/Rectifier cabinet.

6-4

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6.2 Installing an RIM

INSTALLING OPTIONAL ACCESSORIES

The optional RIM uses relay contact closures to indicate the UPS system operating status and alarm condition. The module uses an RS-422 serial interface line and may support up to eight critical loads. Figure 6-3 shows the RIM with its four 15-pin D-sub connectors labeled J1 through J4. See Figure A-27 and Figure A-28, starting on page A-39, for enclosure dimensions and wiring knockouts.

Flush Mount

Surface Mount (for hanging)

RIM

J2J1 J4J3

15-Pin D-Sub

Connectors

Figure 6-3. RIM

Continues

at UPS

1. Verify that the UPS system is turned off and all power sources are removed. See

Chapter 9, “UPS Operating Instructions,” for shutdown instructions.

2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access

to the customer interface panel (see Figure A-13 on page A-23).

3. Securely mount the RIM.

4. Install wiring from the RIM using ½” conduit through the cable entry knockout in

the top of the UPS Input/Rectifier cabinet. See Figure A-13 on page A-23 for the conduit landing area location.

5. If not already installed, locate the RMP adapter cable assembly in the spare parts

kit (see Figure 6-4). Mate the DB-9 connector on the back of the terminal block to the DB-9 connector (Port 1) on the UPS customer interface panel (see Figure A-19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

6-5

INSTALLING OPTIONAL ACCESSORIES

)

Twistedwires(4)

)

Twistedwires(4)

Connect to

Port 1 (DB-9) on

Customer Interface Panel

Fuse

Terminal Block (TB3)

Figure 6-4. Terminal Block Bracket

6. Connect RIM wiring to the terminal block using the terminations shown in

Table 6-3.

Table 6-3. RIM Wire Terminations

From RIM A To UPS Remarks

TB1-4 TB3-1

TB1-5 TB3-2

TB1-6 TB3-3

TB1-7

From RIM B (If Used) To UPS Remarks

TB1-4 TB3-5

TB1-5 TB3-6

TB1-6 TB3-7

TB1-7

TB3-4

TB3-8

Twisted wires(4

1–2 turns per 3”

Twisted wires(4

1–2 turns per 3”

7. Contact your Eaton service representative for verification and testing of the RIM

and its connections prior to making connections to J1 through J4.

You can order interface cables separately for connecting to the 15-pin D-sub connectors.

8. Repeat Steps 1 through 7 if you are installing another RIM.

9. If you are installing an SCM in addition to an RIM, proceed to paragraph 6.3;

otherwise, secure the access plate on top of the UPS Input/Rectifier cabinet.

6-6

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6.3 Installing an SCM

INSTALLING OPTIONAL ACCESSORIES

The optional SCM shown in Figure 6-5 provides contacts for monitoring UPS system status. See Figure A-29 page A-41 for enclosure dimensions and knockout patterns.

Flush Mount

Surface Mount (for hanging)

TB2

Wires Must be Twisted

Figure 6-5. SCM

1. Verify that the UPS system is turned off and all power sources are removed. See

Chapter 9, “UPS Operating Instructions,” for shutdown instructions.

2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access

to the customer interface panel (see Figure A-13 on page A-23).

3. Securely mount the SCM.

4. Install wiring from the SCM using ½” conduit through the cable entry knockout in

the top of the UPS Input/Rectifier cabinet. See Figure A-13 on page A-23 for the conduit landing area location.

5. If not already installed, locate the RMP adapter cable assembly in the spare parts

kit (see Figure 6-6). Mate the DB-9 connector on the back of the terminal block to the DB-9 connector (Port 1) on the UPS customer interface panel (see Figure A-19 on page A-30). Use two screws from the spare parts kit to secure the terminal block bracket to the customer interface panel.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

6-7

INSTALLING OPTIONAL ACCESSORIES

)

Twistedwires(4)

)

Twistedwires(4)

Connect to

Port 1 (DB-9) on

Customer Interface Panel

Fuse

Terminal Block (TB3)

Figure 6-6. Terminal Block Bracket

6. Connect the SCM wiring to the terminal block using the terminations shown in

Table 6-4.

Table 6-4. SCM Wire Terminations

From SCM A To UPS Remarks

TB1-4 TB3-1

TB1-5 TB3-2

TB1-6 TB3-3

TB1-7

From SCM B (If Used) To UPS Remarks

TB1-4 TB3-5

TB1-5 TB3-6

TB1-6 TB3-7

TB1-7

TB3-4

TB3-8

Twisted wires(4

1–2 turns per 3”

Twisted wires(4

1–2 turns per 3”

7. Contact your Eaton service representative for verification and testing of the SCM

and its connections prior to making connections to terminal strip TB2 shown in Figure 6-7.

8. Repeat Steps 1 through 7 if you are installing another SCM.

9. Secure the access plate on top of the UPS Input/Rectifier cabinet.

6-8

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

System Normal

No Redundancy

On Generator

Bypass Not Available

INSTALLING OPTIONAL ACCESSORIES

On Battery

UPS Alarm

On Bypass

Shutdown Imminent

Figure 6-7. SCM TB2

NOTE Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc.

NOTE Supervisory contacts require external power supply. Internal 24 Vdc is not capable of supplying

contact current.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

6-9

INSTALLING OPTIONAL ACCESSORIES

6.4 Installing X-Slot Cards

NOTE LAN and telephone drops for use with X-Slot cards must be provided by facility planners or the customer.

NOTE For setup of an X-Slot card, please contact Eaton (see page 1-7).

To install the X-Slot cards:

1. If not already installed, install the LAN, telephone, or other cables.

2. Remove the access plate on top of the UPS Input/Rectifier cabinet to gain access

to the customer interface panel (see Figure A-13 on page A-23).

3. Remove the X-Slot cover plate to gain access to the X-Slot communication bay

(see Figure A-19 on page A-30).

4. Install the X-Slot card into the communication bay.

5. Route and install the LAN, telephone, and other cables to the appropriate X-Slot

card.

6. Refer to the manual supplied with the X-Slot card for operator instructions.

6-10

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Section II

Operation

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6-11

6-12

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Chapter 7 Understanding UPS Operation

Figure 7Table 7

The Powerware 9315 is a continuous duty, solid-state UPS that supports the following equipment: process control, data processing, telecommunications/PBX, research, and medical. The Powerware 9315 maintains power to the critical loads during commercial electrical power brownout, blackout, overvoltage, undervoltage, and out-of-tolerance frequency conditions.

In this manual, the power required by your equipment is called the critical load. The UPS supplies the critical load with conditioned power that is synchronized with your utility power. Figure 7-1 shows the main elements of the UPS system.

Battery Breaker CB2

F30 F31

Battery String

Output/InverterInput/Rectifier

AC Input to

Rectifier/

Charger

AC Input to

Bypass

Input

Breaker

CB1

Input

Transformer

Input Filter

Rectifier/

Charger

Inverter

Power

Processing Unit

Digital

Output

Transformer

Output

Breaker

CB3

Input Filter

Metering

Static

Backfeed

Protection

Breaker FBP

Module Bypass Cabinet (MBC)

Switch

Bypass

Breaker

CB4

Figure 7-1. Main Elements of the UPS System

The emergency bypass consists of a static switch, a wraparound bypass breaker (CB4) and a Backfeed Protection Breaker (FBP). The FBP is located in series with the static switch and opens so that the UPS cannot backfeed the bypass source.

AC Output to Critical Load

For manual transfers to bypass, the static switch is not used. During the transfer, CB4 is closed and verified and then inverter output breaker CB3 is opened. For transfers of the load from bypass to the UPS, CB3 is closed and verified and then CB4 is opened. The static switch is armed and ready during both types of transfers.

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7-1

UNDERSTANDING UPS OPERATION

7.1 Operating Modes

If utility power is interrupted or falls outside the parameters specified in Chapter 14, “Product Specifications,” the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns. For extended power outages, the backup battery supply allows you to either transfer to an alternative power system (such as a generator) or shut down your critical load in an orderly manner.

The UPS system supports the critical load with the following operating modes:

S Normal mode – The critical load is supplied by the inverter, which derives its power

from rectified utility AC power. In this mode, the rectifier also provides charging power to the battery.

S Bypass mode – Utility power directly supplies the critical load. S Battery mode – The battery cabinet provides DC power, which maintains inverter

operation. The battery supports the critical load.

The UPS continually monitors itself and the incoming utility power, and automatically switches between these modes as required, with no operator intervention. The sophisticated detection and switching logic inside the UPS ensures that operating mode changes are automatic and transparent to the critical load. The UPS changes operating modes in response to:

S A command is an intervention that is externally initiated by an operator or by some

site action. A command causes the UPS to switch operating modes; it usually does not require any further action.

S A notice is a minor system event that may or may not require your attention. S An alarm is a system event that requires immediate operator intervention.

System events, horns, and indicators are described in Chapter 11, “Responding to System Events.”

The following paragraphs describe the differences in UPS operating modes, using block diagrams to show the power flow during each mode of operation.

7-2

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7.1.1 Normal Mode

In Normal mode, utility AC power is supplied to the rectifier. The rectifier supplies DC power to the inverter, which then supplies the critical load with AC power. The rectifier also provides charging power to the battery. The battery charge condition is monitored by the UPS and reported by a status indicator on the control panel. The message System Normal appears in the status area of the control panel LCD screen.

Figure 7-2 shows the path of electrical power through the UPS system when the UPS is operating in Normal mode.

UNDERSTANDING UPS OPERATION

CB4

(open)

Bypass

Static Switch

Rectifier

Input

Bypass

Input

CB1

(closed)

Path of Electrical Power

FBP

(closed)

InverterRectifier

CB3

(closed)

Output

Input

Transformer

Link

Output

Transformer

CB2

(closed)

Battery

Figure 7-2. Path of Current Through the UPS in Normal Mode

If the utility AC power is interrupted or is out of specification, the UPS automatically switches to Battery mode to support the critical load with no interruption. When utility power returns, the UPS returns to Normal mode.

If the UPS becomes overloaded or unavailable, the UPS switches to Bypass mode. The UPS automatically returns to Normal mode when the error condition is cleared and system operation is restored within specified limits.

If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

7-3

UNDERSTANDING UPS OPERATION

7.1.2 Bypass Mode

The UPS automatically switches to Bypass mode if it detects an overload, load fault, or internal failure. The bypass source supplies the commercial AC power to the load directly.

Figure 7-3 shows the path of electrical power through the UPS system when the UPS is operating in Bypass mode.

CAUTION

The critical load is not protected while the UPS is in Bypass mode.

CB4

(closed)

Bypass

Static Switch

Rectifier

Input

Bypass

Input

CB1

(open)

Path of Electrical Power

FBP

(closed)

InverterRectifier

Input

Transformer

Link

Output

Transformer

CB2

(open)

CB3

(open)

Output

Battery

Figure 7-3. Path of Current Through the UPS in Bypass Mode

The UPS can be transfered from Normal mode to Bypass mode manually. However, the UPS switches automatically to Bypass mode whenever the inverter can no longer supply the critical load. Initially, the static switch fires and conducts power from breaker FBP to the load. When breaker CB4 closes, the static switch stops conducting and breaker FBP opens. If the UPS transfers to Bypass mode from Normal mode due to any reason other than operator intervention, the UPS automatically attempts to transfer back to Normal mode (up to three times within a ten minute period). The fourth transfer locks the critical load to the bypass source and requires operator intervention to transfer.

7-4

Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

7.1.3 Battery Mode

The UPS transfers to Battery mode automatically if a utility power outage occurs, or if the utility power does not conform to specified parameters. In Battery mode, the battery provides emergency DC power that the inverter converts to AC power. When the UPS switches to Battery mode, the alarm indications depend on the cause and condition of the battery charge. The length of time the system can operate in Battery mode depends on load configuration and battery charge.

Figure 7-4 shows the path of electrical power through the UPS system when the UPS is operating in Battery mode.

Bypass

Input

UNDERSTANDING UPS OPERATION

CB4

(open)

Bypass

Static Switch

FBP

(open)

Rectifier

Input

InverterRectifier

CB1

(closed)

Transformer

Path of Electrical Power

Input

Link

Output

Transformer

CB2

(closed)

Battery

CB3

(closed)

Figure 7-4. Path of Current Through the UPS in Battery Mode

When the discharging battery voltage reaches the lower limit of UPS operation capability, the critical load transfers to Bypass mode if it is available. If Bypass input is not available, a Shutdown Imminent warning occurs. The warning time before critical load loss occurs is approximately two minutes, depending on load configuration and battery charge.

If incoming power returns to within specified parameters, the UPS automatically returns to Normal mode and alarm indications clear. However, the process of returning to Normal mode is not instantaneous. The rectifier gradually draws increasing power from the incoming utility until Normal mode is achieved.

Output

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7-5

UNDERSTANDING UPS OPERATION

This page intentionally left blank.

7-6

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

Chapter 8 Using the Control Panel

Figure 8Table 8

This chapter describes the UPS control panel, including controls and indicators, and how to monitor UPS operation. The control panel is a black square area on the front of the UPS (see Figure 8-1).

Emergency UPM OFF

Pushbutton Switch

LCD Screen

Pushbutton Switches

Backlit Status

Indicators

Mode Key Switch

Push In To Reset

Pushbutton Switch

Battery Switch

Figure 8-1. UPS Control Panel

The following sections describe using the UPS control panel to monitor the UPS. See Chapter 9, “UPS Operating Instructions,” for use of the operational controls.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

8-1

USING THE CONTROL PANEL

8.1 Using the LCD Screen

System Normal

ALARM: NONE NOTICES: NONE

The LCD screen at the top of the control panel provides an operator interface with the UPS system. Figure 8-2 identifies the display fields discussed in the following sections.

Uninterruptible Power System

4 MAY 1999 09:25:42

Battery Minutes

Meters

System

Load Amps Versions

Meters

Input Output

48.6

Events Statistics Graphics Setup

VAB

VBC VCA

nnn

nnn nnn

IA IB IC

nnn

KVA nnn

VAB nnn

nnn

Bypass Battery

VBC VCA nnn nnn

FREQ nn.n

nnnnnn

0.nn

VAB

VBC VCA

nnn

nnn nnn

IA IB IC

nnn nnnnnn

KVA nnnKWnnnPF0.nn

nnn

FREQ nn.n

nnn

Figure 8-2. LCD Screen

A The UPS status area contains three lines that display the current UPS state. The first line shows the present

UPS operational mode. The second line shows the highest level of the current active alarms, and the third line shows any notices the UPS has posted. (For more information about alarms and notices, see Chapter 11, “Responding to System Events.”)

B The battery charge box shows the minutes of battery capacity available.

C The menu box shows the currently selected menu and lists the options available on that menu. The title at the

top of the menu box is also shown below on the menu bar (E). Press the

and pushbuttons to scroll up and

down through the options in the menu box.

D The currently selected option is highlighted in the menu box (C). Press the

and pushbuttons to move the

highlight up or down. The data in the information area (G) changes accordingly.

E The menu bar lists the titles of the menus. The menu title currently displayed in the menu box (C)is

highlighted. When you press the

and pushbuttons to move the highlight left or right, the data in the menu

box (C) and the information area (G) change accordingly.

F The time stamp shows the current date and time. This date and time are recorded in the Event Log when an

alarm or notice is activated.

G The information area contains data about UPS status and operation. Select a menu option to display statistics

or graphics.

8-2

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8.2 Using the Pushbuttons

USING THE CONTROL PANEL

Use the LCD screen and the pushbuttons beneath it to:

S Monitor UPS operation S Look at a log of UPS events (alarms, notices, and commands)

The pushbuttons below the LCD screen are labeled with arrows indicating their functions:

8.3 Adjusting the Contrast

Figure 8-3. LCD Pushbuttons

S Press the and pushbuttons to move through the options in a menu, or to

scroll through the list of alarms and notices in the Event History Log.

S Press the and pushbuttons to move through the menu titles on the menu bar.

Press them simultaneously to silence the horn, or to test the LED lamps behind the status indicators.

S Press the pushbutton to toggle the use of the and pushbuttons between

the menu box and the information area.

Use the pushbuttons to adjust the contrast on the LCD screen. Hold down the

pushbutton, then press the pushbutton to increase the contrast or the

pushbutton to decrease the contrast.

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8-3

USING THE CONTROL PANEL

8.4 Reading the Status Indicators

The six symbols on the left side of the control panel are status indicators. They are backlit by colored LED lamps, and they work in conjunction with the horn to let you know the UPS operating status.

Normal This green symbol illuminates when the UPS is operating in Normal

Battery This yellow symbol illuminates when the UPS is operating in Battery

Bypass This yellow symbol illuminates when the UPS is operating in Bypass

Notice This yellow symbol illuminates when the system needs attention. The

mode. The power processing unit (PPU) is supplying power to the critical load.

mode. Because Battery mode is a normal condition of the UPS, the Normal indicator also remains illuminated.

mode. The critical load is supported by the bypass source. The Normal indicator is not illuminated when the system is in Bypass mode.

LCD screen shows all active notices. Some notices may be accompanied by a horn. To silence the horn, press the and the pushbuttons simultaneously. The Notice indicator may be illuminated along with other indicators.

Alarm This red symbol illuminates when a situation requires immediate

Standby This yellow symbol illuminates when electricity is present in the PPU of

For more information about horns, see “System Event Horns” on page 11-1.

To test the LED lamps behind the status indicators, press and hold the pushbuttons simultaneously for three seconds. All the indicators should illuminate until you release the pushbuttons. If any indicator does not illuminate, its LED lamp may need to be replaced. Contact your Eaton service representative if you have a problem with the indicator lamps.

8.5 Using the Menu Options

The UPS menus allow you to display data in the information area to help you monitor and control UPS operation. The following menus and options are available:

S Meters – Displays performance meters for the system or critical load. S Events – Displays the list of Active System Events and a historical log of

S Statistics – Displays statistical information about UPS operation for the battery,

S Graphics – Displays a real-time graphic representation of the flow of current

S Setup – Allows you to configure the UPS communication port and set the date and

attention. The LCD screen shows the highest priority active alarms. All alarms are accompanied by a horn. To silence the horn, press the and the pushbuttons simultaneously. The Alarm indicator may be illuminated along with other indicators.

the UPS and the Normal indicator is not illuminated. During normal startup, this indicator illuminates until the the UPS transfers to Normal mode, at which point the Normal indicator illuminates. During normal shutdown, the Standby indicator illuminates until all energy in the UPS is dissipated and shutdown is complete.

and

system events.

load, or line.

through the internal UPS components.

time for the time stamp.

8-4

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

8.5.1 System Meters Screen

Figure 8-4 shows the LCD screen as it appears when you first start the UPS. The Meters menu is displayed in the menu box, with the System option highlighted. In the information area, the system meters show their current readings.

Uninterruptible Power System

System Normal

ALARM: NONE NOTICES: NONE

USING THE CONTROL PANEL

4 MAY 1999 09:25:42

Battery Minutes

Meters

System

Load Amps Versions

Meters

48.5

Events Statistics Graphics Setup

VAB nnn

Input Output

VBC VCA nnn nnn

IA IB IC

nnn

KVA nnn

VAB nnn

nnn

Bypass Battery

VBC VCA nnn nnn

nnnnnn

0.nn

FREQ nn.n

VAB nnn

IA IB IC

nnn nnnnnn

VBC VCA nnn nnn

KVA nnnKWnnnPF0.nn

nnn

FREQ nn.n

nnn

Figure 8-4. System Meters Screen

The Input area shows the phase-to-phase voltage, frequency, and phase current of the incoming utility, followed by t he kVA, kW, and power factor measurements. The output area shows the same information for the power being output by the UPS.

The Bypass area shows the phase-to-phase voltage of the bypass source. The Battery area displays the DC voltage (V) and the DC current (I).

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

8-5

USING THE CONTROL PANEL

8.5.2 Load Amps Meters Screen

Select Load Amps from the Meters menu to view a real-time bar graph of the output current of the UPS. The graph shows the current for each phase.

Figure 8-5 shows the Load Amps Meters screen.

Uninterruptible Power System

System Normal

ALARM: NONE NOTICES: NONE

4 MAY 1999 09:25:42

Battery Minutes

48.5

Meters

System

Load Amps

Versions

Events Statistics Graphics SetupMeters

Output Current

125%

100%

75%

50%

25%

Phase A Phase B Phase C

Figure 8-5. Load Amps Meters Screen

8-6

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

8.5.3 Software Versions Screen

Select Versions from the Meters menu to view the software versions installed on the UPS.

Figure 8-6 shows the Software Versions screen.

Uninterruptible Power System

System Normal

ALARM: NONE NOTICES: NONE

USING THE CONTROL PANEL

4 MAY 1999 09:25:42

Battery Minutes

48.5

Meters

System

History

Load Amps Versions

EventsMeters

Software Versions

Version

Monitor

Rectifier

Inverter

01.17

*****

Statistics Graphics Setup

Figure 8-6. Software Versions Screen

Part Number

143650369

143650347

143650348

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

8-7

USING THE CONTROL PANEL

8.5.4 Event History Log Screen

Select History from the Events menu to display the Event History Log. The Event History Log lists up to 400 system events in chronological order, with the most recent event listed last. The end of the log (the most recent events) appears when you display the screen; scroll upward to view older event listings.

Figure 8-7 shows the Event History Log screen.

Uninterruptible Power System

System Normal

ALARM: NONE NOTICES: NONE

4 MAY 1999 09:25:42

Battery

Minutes

48.5

Events

History

Active

EventsMeters

Date / Time May

16:41:19.3

16:41:20.1

16:41:22.4

16:41:25.5

16:41:26.8

16:41:27.8

16:41:30.4

16:41:29.1

Statistics Graphics Setup

Event History Log

Event Description

COMMAND: Keyswitch On

STATUS: Auto Mode

COMMAND: Rectifier Commanded On

STATUS: Inverter On

STATUS: Rectifier On

STATUS: Output Breaker (CB3) Closed

STATUS: Bypass Breaker (CB4) Open

STATUS: Inverter Normal

Figure 8-7. Event History Log Screen

A small return arrow ( ) appears in the upper right corner of the information area of the Event History Log screen. This arrow is a reminder that you can press the pushbutton on the control panel to toggle the scroll bar between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.

8-8

When the scroll bar is in the information area, you can press the pushbuttons to scroll through the Event History Log.

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and

8.5.5 Active System Events Screen

Select Active from the Events menu to display a listing of all system events that are currently active. The most recent system event is listed first. As events clear, they are removed from the Active System Events listing.

Figure 8-8 shows the Active System Events screen.

Uninterruptible Power System

System Normal

ALARM: ON BATTERY SHUTDOWN IMMINENT

NOTICES: NONE

USING THE CONTROL PANEL

4 MAY 1999 09:25:42

Battery

Minutes

48.5

Events

History

Active

Events Statistics Graphics SetupMeters

Active System Events

NOTICE: Input power unavailable NOTICE: Bypass Not Available ALARM: Shutdown Imminent

Figure 8-8. Active System Events Screen

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8-9

USING THE CONTROL PANEL

8.5.6 Unit Statistics Screen

Select Unit from the Statistics menu to display a listing of statistics about UPS operation.

Figure 8-9 shows the Unit Statistics screen.

UPS System Normal

ALARM: NONE NOTICES: NONE

Uninterruptible Power System

4 MAY 1999 09:25:42

Battery Minutes

48.5

Statistics

Unit

Events Statistics Graphics SetupMeters

Number of Incidents:

On Battery < 1 Min. On Battery 1-4 Min.

On Battery > 4 Min. Full Batt. Discharge Building Alarm 1 Building Alarm 2 Building Alarm 3 Building Alarm 4 Building Alarm 5 Building Alarm 6

Start Date: 04 MAY 1999

Month Total DAYS HR MNTime On:

0 1 0 0 2 2 3 2 3 3

UPS

Bypass

Battery

Generator

Logic

9 8 5

Availability

UPS

Bypass

0035 20 59 0000 00 30 0000 00 02 0000 00 00 0035 21 30

0.99

0.81

Figure 8-9. Unit Statistics Screen

The left column shows the number of UPS incidents for the current month and since the start date shown at the top of the information area. The top right column shows the time that the UPS was on bypass, battery, or generator, and the amount of time the UPS logic has been functioning since the start date. The lower right column shows the percent of availability of the UPS and the bypass source.

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8.5.7 Mimic Screen

Select Mimic from the Graphics menu to display a real-time graphical representation of the flow of current through the UPS.

Figure 8-10 shows the Mimic screen.

UPS System Normal Alarm: None Notice: None

Battery

Percent

100%

USING THE CONTROL PANEL

Uninterruptible Power System

4 MAY 1999 09:25:42

Bypass

CB1 CB3

Rectifier Inverter

Graphics

Mimic

Events Statistics Graphics SetupMeters

CB2

Battery

Figure 8-10. Mimic Screen

The Mimic screen shows the internal components of the UPS cabinet. The flow of current through the components is highlighted.

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8-11

USING THE CONTROL PANEL

8.5.8 Time Setup Screen

Select Time from the Setup menu to display the Time Setup screen. The Time Setup screen allows you to set the internal time stamp of the UPS. The time stamp is used for logging events in the Event History Log. Figure 8-11 shows the Time Setup screen.

UPS System Normal ALARM: NONE NOTICES: NONE

Battery

Minutes

48.5

Uninterruptible Power System

Set Time & Date

DAY DT MON 07

MON APRYR99

HR:MN 15:06

4 MAY 1999 09:25:42

SAVE

YES

Setup

Port 1

Port 2

Time

Language

EventsMeters

Statistics Graphics Setup

Figure 8-11. Time Setup Screen

A small return arrow ( ) appears in the upper right corner of the information area of the Time Setup screen. This arrow is a reminder that you can press the pushbutton on the control panel to toggle the scroll bar between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.

When the scroll bar appears in the information area, you can use the pushbuttons to change the time stamp settings. To change a setting, press the

and pushbuttons to highlight the setting you want to change. To increase the setting (make it a higher value), press the the

pushbutton. To save the settings upon exit from this screen, be sure the Save

pushbutton. To decrease the setting (make it a lower value), press

field is set to YES.

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8.5.9 Port Setup Screen

Select Port 1 or Port 2 from the Setup menu to display one of the Port Setup screens. The Port Setup screens allow you to specify settings for the two serial communication ports on the UPS.

Figure 8-12 shows the Setup Serial Port 1 screen.

UPS System Normal Alarm: None

Notice: None

Battery

Minutes

48.5

Uninterruptible Power System

Setup Serial Port 1

RATE

MODE

TERMINAL

9600

DATA/STOP

USING THE CONTROL PANEL

4 MAY 1999 09:25:42

HANDSHAKING XON / XOFF

SAVE NO

Setup

Port 1

Port 2 Time

Language

EventsMeters

Statistics Graphics Setup

Figure 8-12. Port Setup Screen

A small return arrow ( ) appears in the upper right corner of the information area of the Port Setup screen. This arrow is a reminder that you can press the pushbutton on the control panel to toggle the scroll bar between the menu box and the information area. When the scroll bar is in the information area, the return arrow is in the menu box. When the scroll bar is in the menu box, the return arrow is in the information area.

When the scroll bar appears in the information area, you can use the pushbuttons to change the port configuration. To change a setting, press the

and pushbuttons to highlight the setting you want to change. To scroll through the available options for that setting, press the

or pushbutton. To save the settings upon exit from this

screen, be sure the Save field is set to YES.

The setup screens for Port 1 and Port 2 are identical. For detailed information about configuring the serial ports, see Chapter 12, “Communication.”

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USING THE CONTROL PANEL

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Chapter 9 UPS Operating Instructions

Figure 9Table 9

This chapter describes the UPS controls and instructions for operating the UPS system.

NOTE Before starting the UPS, ensure all installation tasks are complete and an authorized Eaton Customer Service Engineer has performed a preliminary startup. The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly.

NOTE The following procedures are applicable for systems with the optional internally installed rectifier input breaker CB1 and inverter output breaker CB3.

NOTE For System Bypass Module (SBM) operation in a multi-module system, refer to the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual.

9.1 UPS Controls and Indicators

The controls and indicators identified and described in this section are used to control and monitor UPS operation. Figure 9-1 shows the UPS controls and indicators.

Input Breaker CB1 (optional)

Control Panel

Output Breaker CB3 (optional)

Backfeed Protection Breaker FBP

Bypass Breaker CB4

Input/Rectifier Cabinet Output/Inverter Cabinet Module Bypass

Cabinet (MBC)

Figure 9-1. UPS Controls and Indicators

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9-1

UPS OPERATING INSTRUCTIONS

9.1.1 Control Panel

9.1.2 UPS Circuit Breakers

The UPS control panel contains an LCD screen to display the current UPS system status. You can view a statistical history and log of system events and display a real-time graphic representation of power flowing through the system components. Backlit status indicators show the UPS operating mode and alert you to system events.

The control panel is described in Chapter 8, “Using the Control Panel.” The Battery switch controls the application of battery power to the UPS. The Mode key switch, also located on this panel, is used to start and stop the system and transfer the load between normal UPS operation and bypass operation. The Emergency UPM Off pushbutton is located at the top of the control panel, and the Push In To Reset button for the Emergency UPM Off is located between the Battery switch and the Mode key switch.

The UPS can contain as many as four circuit breakers:

S UPS Input Breaker (CB1) S UPS Output Breaker (CB3) S UPS Bypass Breaker (CB4) S Backfeed Protection Breaker (FBP)

CB1 controls the input to the UPS rectifier, while CB3 controls the output of the UPS inverter. CB1 is optional and may be either motor operated or manually controlled.

CB4 and FBP are used in single module applications and are contained in the MBC of the UPS. CB4 is used as the bypass supply in the event the output of the UPS is not available and to supply the critical load during maintenance. The FBP is used to prevent power feedback to the UPS input supply when the UPS is operating in the Battery mode. These breakers are electrically controlled by the UPS and are automatic in operation.

Multi-module systems replace the MBC of the UPS with an SBM. Refer to “SBM Circuit Breakers” in the Powerware 9315 Parallel Capacity/Redundant UPS Installation and Operation Manual.

In addition, a remote mounted external battery disconnect is used to connect the battery string to the UPS. This disconnect is manually controlled.

9.1.3 Emergency UPM Off

An Emergency UPM Off pushbutton is provided for situations where you must instantaneously control the UPS output. The pushbutton is located on the front of the UPS for quick access and is covered with a clear plastic shield to prevent accidental activation. The shield must be raised before pressing the pushbutton. The Emergency UPM Off pushbutton is described in Chapter 9, “UPS Operating Instructions.”

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9.2 Starting the UPS

UPS OPERATING INSTRUCTIONS

To start the UPS system:

NOTE This procedure assumes Automode is enabled.

1. Verify that the UPS circuit breakers are set as follows:

UPS Input Breaker (CB1) OPEN

UPS Battery Breaker or Battery Disconnect (CB2) OPEN

UPS Output Breaker (CB3) OPEN

UPS Bypass Breaker (CB4) OPEN

Backfeed Protection Breaker (FBP) OPEN

NOTE When feeder power is applied in Steps 3 and 5, UPS circuit breakers CB1, CB2, CB3, CB4, and FBP will charge, if not already charged.

2. Ensure the Push In To Reset pushbutton is pressed in.

3. Close the UPS input feeder circuit breaker.

4. Observe the UPS LCD screen becoming active, indicating logic power.

5. Close the UPS Bypass input feeder circuit breaker. Breakers CB4 and FBP close

as soon as charged.

The critical load is immediately supplied by the bypass source. The UPS is in Bypass mode, until the inverter turns on and the UPS transfers to Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode.

6. On the UPS, set the Battery switch to ENABLE.

7. If system is equipped with motor operated breaker CB1, proceed to Step 8;

otherwise, proceed to Step 11.

8. On the UPS, turn the Mode key switch to NORMAL for one second.

NOTE If system is equipped with Inrush Protection Option, the inrush contactor closes before UPS breaker CB1 closes.

9. Confirm UPS breaker CB1 has closed by viewing the breaker position on the LCD

Mimic screen.

The rectifier and the input/rectifier cooling blowers turn on.

10. Proceed to Step 13.

11. Close UPS breaker CB1.

The input/rectifier cooling blowers turn on.

12. On the UPS, turn the Mode key switch to NORMAL for one second.

The rectifier turns on.

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9-3

UPS OPERATING INSTRUCTIONS

13. If system is equipped with motor operated breaker CB2, proceed to Step 14;

otherwise, proceed to Step 16.

14. Confirm UPS Battery Breaker CB2 has closed by viewing the breaker position on

the LCD Mimic screen.

The inverter and output/inverter cooling blowers turn on. When the inverter reaches full voltage, UPS breaker CB3 closes and breaker CB4 opens supplying power to the critical load. It takes less than one minute for the UPS to achieve Normal mode. If UPS is not in Automode, turn the Mode key switch to NORMAL for one second to transfer UPS to Normal mode.

15. Proceed to Step 18.

16. When the UPS Battery Disconnected alarm and notification is received, close

UPS Battery Disconnect CB2.

17. On the UPS, turn the Mode key switch to NORMAL for one second.

18. The UPS system is now operating in Normal mode.

9.3 Starting the UPS in Bypass Mode

To start the UPS when the inverter output of the UPS is not available and the critical load needs to be energized:

1. Verify that the UPS circuit breakers are set as follows:

UPS Input Breaker (CB1) OPEN

UPS Battery Breaker or Battery Disconnect (CB2) OPEN

UPS Output Breaker (CB3) OPEN

UPS Bypass Breaker (CB4) OPEN

Backfeed Protection Breaker (FBP) OPEN

2. Close the UPS Bypass input feeder circuit breaker. Breakers CB4 and FBP close

as soon as charged. If the breakers do not close, turn the Mode key switch to BYPASS for one second.

The critical load is immediately supplied by the bypass source, in Bypass mode, until the inverter turns on and the UPS transfers to Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode.

3. The UPS system is now operating in Bypass mode. No backup is available.

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9.4 Transferring to Bypass Mode

NOTE In the following step, holding the Mode key switch in the BYPASS position for three seconds transfers the load to Bypass and shuts down the UPS.

To transfer the critical load to Bypass mode:

1. On the UPS, turn the Mode key switch to BYPASS for one second.

2. Confirm UPS breaker CB4 closes and UPS breaker CB3 opens.

The UPS switches to Bypass mode. If the bypass source is not available, the power processor remains on and an alarm sounds.

3. On the UPS LCD screen, verify that the On Bypass message appears and the

Bypass Mode indicator illuminates on the control panel now on bypass and UPS power processor remains on.

Power is present inside Input/Rectifier and Output/Inverter cabinets.

UPS OPERATING INSTRUCTIONS

. The UPS system is

WARNING

9.5 Transferring to Normal Mode

To transfer the critical load to Normal mdoe:

1. On the UPS, turn the Mode key switch to NORMAL for one second.

2. Confirm UPS breaker CB3 closes and UPS breaker CB4 opens.

The UPS switches to Normal mode. If the power processor unit is not available, the system remains on bypass and an alarm sounds.

3. On the UPS LCD screen, verify that the Normal message appears and the

Normal Mode indicator illuminates on the control panel. The UPS system is now in Normal mode.

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9-5

UPS OPERATING INSTRUCTIONS

9.6 Transferring to Bypass and Shutting Down the UPS

To transfer the critical load to Bypass mode and shut down the UPS:

1. On the UPS, turn the Mode key switch to BYPASS for one second.

2. Confirm UPS breaker CB4 closes and UPS breaker CB3 opens.

The UPS switches to Bypass mode. If the bypass source is not available, the power processor unit remains on and an alarm sounds.

3. On the UPS LCD screen, verify that the On Bypass message appears and the

BYPASS Mode indicator illuminates on the control panel on bypass.

4. On the UPS, turn the Mode key switch to BYPASS for one second.

5. Observe that UPS breaker CB1 and Battery Disconnect CB2 open.

The bypass source supplies the critical load, the power processor unit de-energizes and cooling blowers shutdown.

. The UPS system is now

Power is present at the UPS breaker CB1 input, until the upstream UPS input feeder circuit breaker is opened.

9.7 Shutting Down the UPS and Critical Load

To perform maintenance or service on the critical load, shut down power to the load:

1. Transfer the critical load to bypass by performing the procedure in paragraph 9.4.

2. Turn off all equipment that is being powered by the UPS.

3. Press the Emergency UPM Off pushbutton on the control panel.

Power is present at the UPS breaker CB1 input, until the upstream UPS input feeder circuit breaker is opened.

4. Open the UPS input feeder circuit breaker.

9.8 Using the UPS Emergency UPM Off Pushbutton

Initiate a UPS Emergency UPM Off using the covered, red Emergency UPM Off pushbutton on the UPS control panel. This pushbutton is protected by a clear plastic shield to prevent accidental activation. In an emergency, you can press this pushbutton to instantaneously control the UPS output. The UPS Emergency UPM Off pushbutton functions differently, depending on the Emergency Power-off option specified when ordered. The options available are as follows:

WARNING

9-6

S Power to the critical load is de-energized and the UPS powered down. UPS

breakers CB1, CB3, FBP, and Battery Disconnect CB2 trip, and the UPS is cut off from utility power.

S The critical load is transferred to bypass and the UPS powered down. UPS

breakers CB1, CB3, and Battery Disconnect CB2 trip, and the UPS is cut off from utility power.

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UPS OPERATING INSTRUCTIONS

The UPS (including Bypass) remains locked off until you reset the Emergency UPM Off pushbutton.

To restart the UPS after pressing the Emergency UPM Off pushbutton, follow the procedure in paragraph 9.8.2, “Resetting the UPS System after an Emergency UPM Off,” before starting the system.

NOTE The remote emergency power-off (REPO) option functions the same way as the Emergency UPM Off pushbutton on the UPS control panel.

9.8.1 Using the UPS Emergency UPM Off Pushbutton

1. Raise the clear plastic shield covering the red UPS Emergency UPM Off

pushbutton on the UPS control panel.

2. Press the Emergency UPM Off pushbutton.

The breakers open (you can hear t hem opening) and the Push In To Reset pushbutton on the UPS control panel pops out.

9.8.2 Resetting the UPS System after an Emergency UPM Off

CAUTION

Do not attempt to restart the system after Emergency UPM Off until the cause of the emergency has been identified and cleared.

The Push In To Reset pushbutton is a small white button on the UPS control panel. The Push In To Reset pushbutton pops out when the Emergency UPM Off pushbutton on the UPS control panel is activated.

To reset the UPS system:

1. Press the Push In To Reset pushbutton until it clicks in and remains recessed.

2. Breakers CB4 and FBP charge and close.

3. Reset tripped circuit breakers on UPS systems with manually controlled CB1 and

CB2 breakers.

4. The UPS system is now reset. To restart the UPS system, see “Starting the

UPS” on page 9-3.

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UPS OPERATING INSTRUCTIONS

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Chapter 10 Using Features and Options

Figure 10Table 10

The many standard features of your UPS system provide consistent, economical, and dependable power protection. In addition, you can add available options to enhance the performance of your system. This chapter provides descriptions of some of the features and options introduced earlier in this manual. For the customer interface panel and terminal locations and for terminal wiring information, see:

S Paragraph A.3 starting on page A-12 S Paragraph A.4 starting on page A-22 S Paragraph A.5 starting on page A-28

10.1 Building Alarm Monitoring

This standard feature lets you connect the UPS to building alarms, such as smoke detectors or overtemperature alarms. The customer interface terminals for external connections are located inside the UPS.

Regardless of how you assign the building alarms, the default is to display the alarms as Building Alarm 1, Building Alarm 2, Building Alarm 3, and so on, on the UPS control panel. Use twisted-pair wires for each alarm input and common.

10.2 General Purpose Relay Contacts

Two general purpose relay contacts are provided as a standard feature on the UPS. The alarm contacts (one notice and one alarm) are located inside the UPS on the customer interface terminal board.

You can specify that each contact be either normally-closed (NC) or normally-open (NO). If the state of the contact changes from the state you specify as normal, a signal is issued. You can connect these contacts to equipment at your facility (such as a light or an alarm bell) to let you know when an alarm is active on the UPS. This feature is useful if the UPS is located in a remote area where the UPS horn may not be heard immediately.

Contacts should not be operated in excess of 30 Vac or 42.4V peak AC or DC @ 1A maximum.

CAUTION

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10-1

USING FEATURES AND OPTIONS

10.3 Optional Remote Monitor Panel

The optional Remote Monitor Panel (RMP) monitors the UPS system operating status and alarm condition from virtually any location within your facility, up to

152.4m (500 ft) from the UPS. You can flush-mount or surface-mount an RMP on a desktop, wall, or wherever you have a serial interface line. Figure 10-1 shows an RMP.

Figure 10-1. RMP

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The RMP contains a local horn and the following backlit status indicators:

SYSTEM NORMAL

The UPS is energized (either with utility power or battery backup) and is supplying conditioned power to the critical load.

NO REDUNDANCY

This indicator applies only to parallel systems when one cabinet is not functioning. This feature is not available on this system.

ON GENERATOR

This alarm means that the UPS input and bypass are being supplied by the power from the generator, instead of from the utility power.

ON BYPASS

The bypass source is supplying the critical load. Usually this means that the UPS is not energized. The load is not protected in Bypass mode, and a horn sounds after 30 seconds.

UPS ALARM

The UPS system is issuing an alarm. Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS.

USING FEATURES AND OPTIONS

ON BATTERY

The UPS battery backup is supplying the critical load. The utility power is either interrupted or out of specification. The SYSTEM NORMAL indicator is also lit.

BYPASS UNAVAILABLE

The UPS system is in Normal mode, but a bypass source is not within specification. A horn sounds after 30 seconds.

SHUTDOWN IMMINENT

The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit.

This indicator is accompanied by a horn.

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10-3

USING FEATURES AND OPTIONS

10.4 Optional Relay Interface Module

The optional Relay Interface Module (RIM) uses relay contact closures to indicate the operating status and alarm condition of the Parallel Capacity/Redundant system. Figure 10-2 shows the RIM with its four 15-pin connectors labeled J1 through J4.

Figure 10-2. RIM

The RIM can provide the following signals:

UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is offline.

UPS OFF LINE Pins 3 and 13 Contacts are closed when the UPS is operating in Normal

mode.

BATTERY WEAK Pins 5 and 14 Contacts are closed when approximately two minutes of

battery time is remaining, before the critical load is lost.

UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected.

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10.5 Optional Supervisory Contact Module

An optional Supervisory Contact Module (SCM) establishes an interface between the Parallel Capacity/Redundant system manufacturer’s equipment and the customer’s monitor. This interface allows the customer to monitor operational status of the Parallel Capacity/Redundant system equipment. Figure 10-3 shows the SCM, input connections on TB1, and output connections on TB2.

USING FEATURES AND OPTIONS

TB2

Figure 10-3. SCM

The SCM provides signals for the following indications:

SYSTEM NORMAL TB2-1 through TB2-3

NO REDUNDANCY TB2-4 through TB2-6

ON GENERATOR TB2-7 through TB2-9

BYPASS NOT AVAILABLE TB2-10 through TB2-12

ON BATTERY TB2-13 through TB2-15

UPS ALARM TB2-16 through TB2-18

ON BYPASS TB2-19 through TB2-21

SHUTDOWN IMMINENT TB2-22 through TB2-24

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USING FEATURES AND OPTIONS

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Chapter 11 Responding to System Events

Figure 11Table 11

When the UPS system is operating in Normal mode, it continually monitors itself and the incoming utility power. In Battery or Bypass modes, the UPS may issue alarms to let you know exactly what event caused the change from Normal mode. System events on the UPS can be indicated by horns, indicators, messages, or all three.

Select Active from the Events menu on the LCD screen to display the Active System Events screen. This screen shows any currently active alarms, notices, or commands.

11.1 System Event Horns

The system event horn beeps according to the type of event it is signifying:

S When the UPS detects an alarm that requires your attention, the horn beeps at

half-second intervals.

S When a notice occurs, the horn beeps at two-second intervals.

11.2 System Event Indicators

The status indicators on the UPS control panel work in conjunction with the horn to let you know when the UPS system is operating in any mode other than Normal mode. Only the Normal indicator is illuminated during normal UPS system operation. The others illuminate to indicate alarms or events. When an alarm occurs, first check these indicators to see what type of event has taken place. For descriptions of the status indicators, see paragraph 8.4 on page 8-4.

11.3 System Event Messages

When a system event occurs, a message is added to the Event History Log. A message may also appear on the UPS control panel. The Event History Log contains all system event messages, whether or not they were displayed on the control panel.

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11-1

RESPONDING TO SYSTEM EVENTS

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Chapter 12 Communication

Figure 12Table 12

This chapter describes the communication features of the Powerware 9315 UPS and provides information about connecting hardware, configuring the ports, changing settings, and changing modes.

12.1 Locating the Customer Interface Panel

The customer interface panel inside the UPS contains:

S Two serial communication ports, one DB-9 and one DB-25.

The ports provide a computer interface to a Remote Monitor Panel (RMP), Relay Interface Module (RIM), Supervisory Contact Module (SCM), or remote terminal and/or printer.

S A 120 Vac, 0.2A convenience outlet for powering a modem used for remote

notification.

S An X-Slot communication bay for installing an optional X-Slot card.

See Appendix A for the UPS customer interface panel location.

12.2 Connecting Equipment to a Serial Port

The UPS serial communication ports are designed to accept a wide variety of data communication equipment (DCE), such as terminals, printers, and computers. Use an appropriate cable for the type of equipment you are connecting to the UPS. Cables should be no longer than 16m (50 ft) and have a male connector.

Port 1 cable pins are identified in Figure 12-1 and the pin functions are described in Table 12-1. Port 2 cable pins are identified in Figure 12-2 and the pin functions are described in Table 12-2.

+24V

RS-232 TXD

RS-232 RXD

NOT USED

RETURN

Figure 12-1. Port 1 (DB-9)

Table 12-1. Pin Assignments for Port 1 (DB-9)

Pin Number Symbol Function Comments

1 +24V +24 Volts DC

2 TXD Transmit Data Input to UPS

3 RXD Receive Data Output from UPS

5 RTN Return

7 485+ RS-485 + Data

8 485– RS-485 – Data

NOT USED

485+

485– RETURN

9 RTN Return

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12-1

COMMUNICATION

GND

RS-232 TXD

RS-232 RXD

RS-232 RTS

RS-232 CTS

RS-232 DSR

RTN

+12V

NOT USED

Figure 12-2. Port 2 (DB-25)

NOT USED

RS-232 DTR

NOT USED

–12V

NOT USED

Table 12-2. Pin Assignments for Port 2 (DB-25)

Pin Number Symbol Function Comments

1 GND Chassis Ground

2 TXD Transmit Data Input to UPS

3 RXD Receive Data Output from UPS

4 RTS Request to Send Input to UPS

5 CTS Clear to Send Output from UPS

6 DSR Data Set Ready Output from UPS

7 RTN Return

8 +12V +12 Volts Output from UPS - always true

20 DTR Data Terminal Ready Input to UPS - typically not used by UPS

22 –12V –12 Volts Output from UPS - always true

NOTE Pins 5 and 6 are tied together internally.

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12.3 Configuring the Serial Ports

Configure the communication port using the LCD screen and pushbuttons on the UPS control panel.

Select Port 1 or Port 2 from the Setup menu to display one of the Setup Port screens. The screens for Port 1 and Port 2 are identical, and allow you to specify settings for the two serial communication ports. Figure 12-3 shows the Setup Serial Port 1 screen.

UPS System Normal

ALARM: NONE NOTICES: NONE

Battery

Percent

100%

COMMUNICATION

Uninterruptible Power System

15 JUL 1998 09:25:42

Setup Serial Port 1

Setup

Port 1

Port 2 Time

Mode

TERMINAL

EventsMeters

Statistics Graphics Setup

Rate 9600

Data/Stop

Handshaking XON / XOFF

Save NO

Figure 12-3. Setup Serial Port 1 Screen

A small return arrow ( ) appears in the upper right corner of the Setup Port screen. This arrow is a reminder that you can press the pushbutton on the control panel to toggle the pushbuttons between the menu box and the information area.

If the scroll bar is in the menu box, press the

pushbutton to toggle to the information area. The first setting (Mode) is highlighted. Press the or pushbutton to move the highlight to the setting you want to change. To scroll through the available options for that setting, press t he

or pushbutton.

To save the settings upon exit from this screen, be sure the Save field is set to YES.

Table 12-3 shows which options are available for each port. The sections that follow describe the configuration settings you can change.

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COMMUNICATION

Table 12-3. Options Available for Each Communication Port

Port 1 Port 2 Options

X X Terminal Mode

X X System Configuration Mode

X Calibration Mode

X Computer Mode

X Remote Monitor Mode

X X Baud rate of 300, 1200, 2400, 4800, 9600, or 19200

X X Data size/stop bits of 8/1 or 8/2

X Data size/stop bits of 7/1 or 7/2

X X Disabled handshaking

X X XON/XOFF handshaking

12.3.1 Modes

Each communication port operates in one of the following modes:

S Terminal Mode – System events are logged immediately as they occur. S System Configuration Mode – Allows you to set building alarms, battery tests, and

other UPS functions. (Check with your sales or service representative for availability.)

S Calibration Mode – Used only by service personnel; available for Port 2 only. S Computer Mode – Provides an Eaton proprietary Binary Computer Mode (BCM)

Interface facility monitoring or network communication via a Powerware .ConnectUPS Card. Available for Port 2 only.

S Remote Monitor Mode – Sends all system event information to an RMP, RIM, or

SCM; available for Port 1 only.

Port 1 and Port 2 cannot be in the same mode simultaneously; they must always be operating in different modes. The modes are described later in this chapter.

12.3.2 Rate

The baud rate determines the speed of data transferred between the UPS and the connected equipment. For Remote Monitor mode, the baud rate must be set to 300. All other modes should operate at t he highest baud rate available with the connected equipment.

You can select a baud rate of 300, 1200, 2400, 4800, 9600, or 19200.

12-4

NOTE 300 baud is not recommended for any mode except Remote Monitor.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

12.3.3 Data/Stop

The data size and stop bits of the equipment connected to this port determine the number of bits transmitted per ASCII character. The data size and stop bits you specify depend on the configuration of your equipment.

For Port 1, the data size must be set to 8, with 1 or 2 stop bits. Settings of 7 data bits/1 stop bit and 7 data bits/2 stop bits are available for Port 2.

NOTE When connecting a computer running a terminal emulation program, set your equipment to NO PARITY.

12.3.4 Handshaking

This setting controls handshaking. You can select XON/XOFF or Disabled for this setting.

S XON/XOFF – If handshaking is enabled, the UPS uses special characters (XON and

XOFF) to handshake with the host terminal. The XON character is defined to be ASCII value 11 hex, and the X OFF character is defined to be ASCII value 13 hex. Upon reception of an XOFF command, the UPS halts transmission until an XON command is received. In the same way, if the terminal receives an XOFF command, the UPS expects the terminal t o halt transmission until the UPS sends an XON command.

S Disabled (No Handshaking) – If handshaking is disabled, the UPS transmits and

receives data via the serial port, ignoring all inputs from handshaking lines.

COMMUNICATION

12.3.5 Save

Set to YES to save any changes to configuration settings upon exit from the Setup screen. Set to NO if you do not want to save any changes.

12.3.6 Default Settings

The following are the default configuration settings for the serial communication ports:

Port 1 Remote Monitor 300 baud 8/1 Handshaking Disabled

Port 2 Terminal 9600 baud 8/1 Handshaking Disabled

Each communication port on the UPS operates in one of five modes that you select when configuring the port using the Setup Port screen.

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COMMUNICATION

12.4 Terminal Mode

In this mode, system events are continually logged through the serial port to the device connected to the port. Port 2 operates by default in Terminal mode.

The Event History Log entries contain a time and date stamp and the alarm text message. Terminal mode uses this format for printing alarm entries:

MMM DD HH:MM:SS.hh KYWD MESSAGE :::: <CR> <LF>

Symbol Description

MMM Month (3 letters) DD Day (2 digits) HH Hour (2 digits) MM Minute (2 digits) SS Second (2 digits) hh Hundredths of Second (2 digits) KYWD Keyword (ALARM, NOTICE, COMMAND, or STATUS) :::: System Diagnostic Information <CR> Carriage Return Character (ASCII 13) <LF> Line Feed (ASCII 10)

An alarm message is prefixed by the word CLEAR whenever an alarm is entered into the Event History Log with a cleared status.

12.4.1 Printing Selected Information

NOTE To use a key combination, hold down the Control key and press the letter key.

If a port is operating in Terminal mode and is connected to a computer, use the following key combinations at any time to print selected information:

[Ctrl]+[P] Prints the entire log with a header

[Ctrl]+[M] Prints the current system meters with a header

[Ctrl]+[A] Prints all system information

[Ctrl]+[B] Prints Battery Test Log

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12.4.2 Entire Log [Ctrl]+[P]

The [Ctrl]+[P] key sequence prints the entire UPS Event History Log at the time the data is requested. The printout begins with the oldest alarm entry in the queue and ends with the most recent. Any alarms that occur while the Event History Log is printing are included in chronological order. The Event History Log lists up to 400 system events. Figure 12-4 shows a sample Event History Log printout.

Uninterruptible Power System

COMMUNICATION

UPS System Normal Alarm: None Notice: None

Event History Log

MAY 12

JUN 04

16:41:19.3

16:41:29.1

16:41:42.4

16:42:05.5

16:42:46.8

16:43:15.8

16:43:42.4

16:44:29.1

12:16:35.9

03 NOV 1997 14:23:45

Event Description

COMMAND: Keyswitch On STATUS: Auto Mode COMMAND: Rectifier Commanded On STATUS: Inverter On

0421 1000

2030

2202 STATUS: Rectifier On STATUS: Inverter Contactor (3) Closed STATUS: Bypass Contactor (K4) Open

STATUS: Inverter Normal

324001

NOTICE: Room High Temperature

Figure 12-4. Event History Log

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COMMUNICATION

12.4.3 Meters Printout [Ctrl]+[M]

The [Ctrl]+[M] key sequence prints the current readings of the UPS system meters. The Input area shows the phase-to-phase voltage, frequency, and phase current of the incoming utility, followed by the kVA, kW, and power factor measurements. The output area shows the same information for the power being output by the UPS. The Bypass area shows the phase-to-phase voltage of the bypass source. The Battery area displays the DC voltage (V) and the DC current (I). Figure 12-5 shows a sample System Meters printout.

Uninterruptible Power System

UPS System Normal Alarm: None Notice: None

Input Output

VAB

VBC VCA

480

480 480

IA IB IC

640

KVA 530

505

FREQ

60.0

640640

0.95

VBC VCA

480

480 480

IA IB IC

480 480480

KVA 400KW320PF0.80

Bypass Battery

VAB

VBC VCA

480

480 480

Figure 12-5. System Meters Screen

540

12.4.4 System Information Printout [Ctrl]+[A]

The [Ctrl]+[A] key sequence prints a listing of all available serial data. This printout contains the information shown on the Event History Log and System Meters screens of the UPS (see Figure 12-4 and Figure 12-5).

03 NOV 1997 14:22:45

FREQ

60.0

I 0

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12.5 System Configuration Mode

The System Configuration mode allows you to modify special functions in your UPS. These functions include programming of building alarms, customizing building alarm messages, adjusting the nominal output voltage, and scheduling battery tests. The menus provided and their function are described in the following sections.

12.5.1 System Configuration Mode Main Menu

When the System Configuration mode is selected with a terminal attached, you are prompted to enter the password for this mode:

Please Enter Password:

The default password is POWER1. You may modify this password using the change password function in the following menu. When the valid password is entered, the Main menu is displayed:

Program Mode Main Menu

1. Program Building Alarms

2. Program Unit Name

3. Adjust Output Voltage

4. Change Password

5. Battery Test Setup

6. Modify Low Battery Time

7. Exit Program Mode

Enter Selection:

COMMUNICATION

12.5.2 Program Building Alarms

This menu provides access to all the functions available in the System Configuration mode. If 1 is entered at the prompt, you can program the building alarm functions:

Program Building Alarms

1. Enable/Disable Default Functions

2. Customize Alarm Messages

3. Return to Main Menu

Enter Selection:

12.5.3 Enable/Disable Default Functions

From this menu you may either enable the building alarms for general functions or special functions, such as On Generator, Go To Bypass, and Go To UPS. You may also customize the alarm messages from this menu. When 1 is selected, the following menu is displayed:

Enable/Disable Default Functions

1. Enable/Disable Go To Bypass

2. Enable/Disable Go To UPS

3. Enable/Disable On Generator

4. Enable/Disable Building Alarm

5. Return to Program Building Alarms Menu

Enter Selection:

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COMMUNICATION

If you select 1, 2,or3 from t his menu, the following menu is displayed:

Enable/Disable (Function)

Enabled Building Alarm Number(s) 1 4

Enter E# to Enable Building Alarm Number #

Enter D# to Disable Building Alarm Number #

Enter <CR> for No Change

Enter Selection:

Where (Function) indicates the function the building alarm is being programmed for. The text following the “Enabled Building Alarm Number(s)” label indicates which building alarms are currently enabled for the function. In this example, Building Alarms 1 and 4 are enabled. A building alarm can only be programmed for one special function at a time from these menus. Enabling a building alarm for a special function automatically enables the alarm. If you disable a special function, the building alarm is also disabled.

If you select entry 4 from this menu, the following menu is displayed:

Enable/Disable Building Alarm

Enabled Building Alarm Number(s) 1 4

Enter E# to Enable Building Alarm Number #

Enter D# to Disable Building Alarm Number #

Enter <CR> for No Change

Enter Selection:

The text following the “Enabled Building Alarm Number(s)” label indicates which building alarms are currently enabled. In this example, Building Alarms 1 and 4 are enabled.

12.5.4 Customize Alarm Messages

If Customize Alarm Message (option 2) is selected from the Program Building Alarms menu, you can select a custom message for a building alarm or disable a previously enabled building alarm custom message. When this entry is selected, the following menu is displayed:

Customize Alarm Messages

Enabled on Building Alarm Number(s) 2 3

Enter Building Alarm Number:

This example indicates that there are custom messages enabled for Building Alarms 2 and 3. When a building alarm number is entered, the message being used by the software is displayed (either a custom message or the default message indicated by the list of enabled custom messages). If 1 was entered at the prompt, the following is displayed:

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Building Alarm Active Message: Building Alarm 1 (default message)

Enter New Message or <CR> for No Change:

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COMMUNICATION

At this level you can enter a custom message, 30 characters maximum, to display when Building Alarm 1 is activated. If a custom message is entered to activate the building alarm, a custom message should also be entered to deactivate the building alarm. After the message or a carriage return is entered, the following is displayed:

Building Alarm Clear Message: Clear Building Alarm 1 (default message)

Enter New Message or <CR> for No Change:

At this prompt, the user should enter the custom message for the building alarm deactivation state. When a message or a carriage return is entered, the following is displayed:

Enter E to Enable Custom Message

Enter D to Disable Custom Message

Enter <CR> for No Change

Enter Selection:

If E is entered at the prompt, the custom messages are used for the building alarm. If D is entered, the default messages are used for the building alarm.

12.5.5 Program Unit Name

If Program Unit Name (option 2) is selected from the Main menu (see page 12-9), the following is displayed:

Program Unit Name

Unit Name:

Enter New Name or <CR> No Change:

NOTE The Unit Name is 45 characters maximum, including spaces and punctuation.

NOTE If the user wants to center the text portion of the name, the appropriate number of leading spaces

should be included when entered.

The current Unit Name is displayed. This name is displayed on the second line of the display and in the headers of printouts from Terminal mode. If a change is desired, the new Unit Name should be entered at the prompt.

12.5.6 Change Password

If Change Password (option 4) is selected from the Main menu (see page 12-9), the following menu is displayed:

Change Password

Enter New Password:

Verify New Password:

<CR> to return with no change.

NOTE The password must be six characters in length.

The password is changed if the user enters and verifies a new password.

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COMMUNICATION

12.5.7 Battery Test Setup

If Battery Test Setup (option 5) is selected from the Main menu (see page 12-9), the following menu is displayed:

NOTE If a message stating “Battery Test Requires Calibration” appears, please notify your Eaton service representative for proper calibration.

Battery Test Setup

1. Setup One-time Delayed Battery Test

2. Setup Monthly Battery Test

3. Setup Quarterly Battery Test

4. Cancel Pending Battery Test

5. Display Next Scheduled Battery Test

6. Return to Main Menu

Enter Selection:

This menu allows you to schedule battery tests, review scheduled battery tests, or cancel pending battery tests. If you select 1, 2,or3 from this menu, the following menu is displayed:

Enter Starting Month (1–12):

Enter Day of Week, Sunday = 1, (1–7):

Enter Week of Month (1–5):

Enter Hour of Test (0–23):

Enter Minute of Test (0–59):

<CR> with no entry will return to Battery Test Setup Menu.

NOTE Follow each entry with a carriage return <CR>.

Enter the information at the prompt with a carriage return to schedule the battery test.

If 4 is selected from the Battery Test Setup menu, you are prompted to enter Y to cancel all pending tests. This selection will only cancel pending tests and will not stop a test currently in progress.

If 5 is selected from the Battery Test Setup menu when a Battery Test is scheduled, the following is displayed:

Next Battery Test Scheduled

WK DAY MON HR:MN

4 FRI MAR 15:34

Enter <CR> to return to Battery Test Setup Menu

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If 5 is selected from the Battery Test Setup menu when a Battery Test is not scheduled, the following is displayed:

No Battery Test Scheduled

Enter <CR> to return to Battery Test Setup Menu

NOTE The unit will only perform one battery test in any 24 hour period.

EATON Powerware®9315 UPS (500–750 kVA) Installation and Operation Manual S 164201691 Rev 1 www.powerware.com

12.5.8 Modify Low Battery Time

12.6 Calibration Mode

COMMUNICATION

If Modify Low Battery Time (option 6) is selected from the Main menu (see page 12-9), the following menu is displayed:

Modify Low Battery Time

Low Battery Time (Minutes): 004

Enter New Low Battery Time:

<CR> to return with no change.

NOTE Low Battery Time should be no greater than 999.

To change the Low Battery Time warning level, enter a new time.

Calibration mode is used by factory and field service personnel to calibrate system meters. Factory test engineers calibrate the UPS meters prior to shipping so the UPS arrives at your site correctly calibrated. After use, field service personnel may need to use Calibration mode to recalibrate one or more meter settings.

12.7 Computer Mode

12.8 Remote Monitor Mode

NOTE Calibration mode is for use by service personnel ONLY. To prevent inadvertent modification, this mode can be accessed only by trained personnel.

Computer mode provides a computer interface which gives your system compatibility with system monitoring and network products. For a list of products available, contact your Eaton sales representative.

Remote Monitor mode provides the interface for the RMP, RIM, or SCM described earlier. Port 1 operates by default in Remote Monitor mode.

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COMMUNICATION

12.9 eNotify Service

The Powerware 9315 UPS supports Eaton’s eNotify Remote Monitoring and Diagnostic Service. The eNotify Service is included at no charge during the first year of operation (warranty period), and also with the purchase of an Eaton PowerTrust Support Agreement after the initial warranty expires. eNotify and support agreement availability or specific features may vary by market; for more information, refer to: www.powerware.com/enotify/.

12.9.1 eNotify Service Features

The eNotify Service provides proactive monitoring and a monthly report detailing the ongoing health of your Powerware 9315 UPS:

S Proactive monitoring, called Anomaly Detection, automatically analyzes the status

of the Powerware 9315 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues. A set of factors, or rules, compared against your UPS’s data can indicate a potential impending failure and trigger an appropriate anomaly notification to a CRC Analyst. Critical events are checked for additional anomalies. Through this service, the CRC can take pre-emptive, corrective action to ensure the highest level of availability of your Powerware 9315 UPS.

S The Customer Monitoring Report delivers information about Eaton’s analysis of

your Powerware 9315 UPS on a monthly basis. Depending on the model, the report provides detailed information about voltages, loads, external factors such as temperature and humidity, the attached batteries, and system availability. All of these factors contribute to the Relative Health Index (RHI) score that allows you to compare your unit’s health relative to Eaton’s optimum Powerware UPS operating levels.

12.9.2 Installing eNotify Service

A quick start guide and self-installation wizard tool are available on both the Software Suite CD included with the Powerware 9315 UPS documentation and on the Web at: www.powerware.com/enotify/. For the latest updates, installation tips, and information on connecting eNotify, visit the eNotify Web page. For installation support or questions about the eNotify Service, contact crctriagegroup@eaton.com.

The eNotify Service relies on a ConnectUPS-X Web/SNMP Card (or Power Xpert card) installed with the UPS sending one-way status and event e-mails to Powerware Remote Monitoring servers that analyze and store the data. Those servers also take the appropriate actions of sending notifications and reports. The ConnectUPS Card gathers information from the UPS directly and from any external sensors that are attached. The card also records all events that are generated by the UPS. This data is stored within the non-volatile memory logs on the ConnectUPS Card.

The eNotify Service runs on common protocols and transport mechanisms, making the connectivity between the Powerware 9315 UPS and the Powerware Remote Monitoring servers easy to set up. By using common e-mail transport mechanism, you do not have to open your network to proprietary or potentially unsecure protocols and transports.

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Eaton POWERWARE 9315 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

IMPORTANT SAFETY INSTRUCTIONS

Special Symbols

Table of Contents

List of Figures

Chapter 1 Introduction

1.1 UPS Features

1.1.1 Installation Features

1.1.2 Customer Interface

1.1.3 Customer Convenience Outlet

1.1.4 ABM®Technology

1.1.5 Automatic Battery Charge Current Limit

1.2 Options and Accessories

1.2.1 5% Input Filter

1.2.2 Battery Racks

1.2.3 External Fused Battery Disconnect

1.2.4 Upgrade Capability

1.2.5 Parallel Capacity/Redundant System

1.2.6 Monitoring and Communication

1.3 Basic System Configurations

1.4 Safety Warnings

1.5 Conventions Used in This Manual

1.6 For More Information

1.7 Getting Help

Chapter 2 UPS Installation Plan and Unpacking

2.1 Creating an Installation Plan

2.1.1 Preparing Your Site

2.1.2 Environment Considerations

2.1.3 Preparing for Wiring the UPS System

2.2 Inspecting and Unpacking Each Cabinet

Chapter 3 Installing the UPS System

3.1 Preliminary Installation Information

3.2 Unloading the UPS Cabinets from the Pallet

3.3 Single Module Installation

3.3.1 Installing UPS Internal Power and Control Wiring

3.3.2 Installing UPS External Power and Control Wiring

3.4 Multi-Module Installation

3.4.1 Installing UPS Internal Power and Control Wiring

3.4.2 Installing UPS External Power and Control Wiring

3.5 Installing Input/Rectifier Customer Connections

3.6 Installing Output/Inverter Customer Connections

3.7 Installing Accessories

3.8 Initial Startup

3.9 Completing the Installation Checklist

Installation Checklist

Notes

Chapter 4 Installing a Remote Battery Disconnect

Chapter 5 Installing a Remote Emergency Power-off Control

Chapter 6 Installing Optional Accessories

6.1 Installing an RMP

6.2 Installing an RIM

6.3 Installing an SCM

6.4 Installing X-Slot Cards

Chapter 7 Understanding UPS Operation

7.1 Operating Modes

7.1.1 Normal Mode

7.1.2 Bypass Mode

7.1.3 Battery Mode

Chapter 8 Using the Control Panel

8.1 Using the LCD Screen

8.2 Using the Pushbuttons

8.3 Adjusting the Contrast

8.4 Reading the Status Indicators

8.5 Using the Menu Options

8.5.1 System Meters Screen

8.5.2 Load Amps Meters Screen

8.5.3 Software Versions Screen

8.5.4 Event History Log Screen

8.5.5 Active System Events Screen

8.5.6 Unit Statistics Screen

8.5.7 Mimic Screen

8.5.8 Time Setup Screen

8.5.9 Port Setup Screen

Chapter 9 UPS Operating Instructions

9.1 UPS Controls and Indicators

9.1.1 Control Panel

9.1.2 UPS Circuit Breakers