Eaton 5PX1500IRT User Manual

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5PX 1000 RT2U 5PX 1500 RT2U 5PX 2200 RT2U 5PX 3000 RT2U 5PX 3000 RT3U 5PX EBM 48V RT2U 5PX EBM 72V RT2U 5PX EBM 72V RT3U
ENGLISH
Installation and user manual
Service and support:
Call your local service representative
614-03797-00_EN
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.
The 5PX models that are covered in this manual are intended for installation in an environment within 0 to 40°C, free of conductive contaminant.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Certication Standards
UPS directives: UL 1778 4 p Performance: IEC 62040-3: 2001. p Radiated emission: FCC CFR 47 part 15 subpart B, Class A. p Surges withstand ability: IEEE ANSI C62.41 Category A2 (UL Listed). p
th
edition (UL listed).
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
Important instructions that must always be followed.
Do not discard the UPS or the UPS batteries in the trash. This product contains sealed lead acid batteries and must be disposed as it's explain in this manual. For more information, contact your local recycling/reuse or hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Information, advice, help.
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Safety of Persons
The system has its own power source (the battery). Consequently, the power outlets may be energized p even if the systems is disconnected from the AC power source.
Dangerous voltage levels are present within the system. It should be opened exclusively by qualied p service personnel.
The system must be properly grounded. p The battery supplied with the system contains small amounts of toxic materials. p
To avoid accidents, the directives listed below must be observed:
- never burn the battery (risk of explosion),
- do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin),
- comply with all applicable regulations for the disposal of the battery,
- batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high.
Precautions must be taken for all handling:
remove watches, rings, bracelets and any other metal objects, use tools with insulated handles, p do not lay tools or metal parts on top of batteries. p
Product Safety
The UPS connection instructions and operation described in the manual must be followed in p the indicated order.
A protection circuit breaker must be installed upstream and be easily accessible. p The system can be disconnected from the AC power source by opening this circuit breaker.
Check that the indications on the rating plate correspond to your AC powered system and to p the actual electrical consumption of all the equipment to be connected to the system.
Never install the system near liquids or in an excessively damp environment. p Never let a foreign body penetrate inside the system. p Never block the ventilation grates of the system. p Never expose the system to direct sunlight or source of heat. p If the system must be stored prior to installation, storage must be in a dry place. p The admissible storage temperature range is -15 ºC to +50 ºC. p
Special Precautions
All handling operations will require at least two people (unpacking, installation in rack system). p Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be p
energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25 °C). This charges the battery, thus avoiding possible irreversible damage.
During the replacement of the Battery Module, it is imperative to use the same type and number of p element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your EATON representative.
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Contents
1. Introduction ....................................................................................... 6
1.1 Environmental protection.................................................................................................6
2. Presentation ...................................................................................... 7
2.1 Standard installations .......................................................................................................7
2.2 Rear Panels ......................................................................................................................8
2.3 Control panel ...................................................................................................................9
2.4 LCD description ............................................................................................................. 10
2.5 Display functions ........................................................................................................... 11
2.6 User settings ................................................................................................................. 11
3. Installation ...................................................................................... 13
3.1 Unpacking and contents check ......................................................................................13
3.2 Battery module connection............................................................................................14
3.3 Tower installation ........................................................................................................... 15
3.4 Rack installation ............................................................................................................. 15
3.5 Communication ports .................................................................................................... 16
3.6 Connection with a FlexPDU (Power Distribution Unit) module (optional) ...................... 17
3.7 Connection with a HotSwap MBP module (optional) .................................................... 17
3.8 UPS connection without a FlexPDU or HotSwap MBP module .................................... 18
4. Operation......................................................................................... 19
4.1 Start-up and Normal operation .......................................................................................19
4.2 Starting the UPS on Battery...........................................................................................19
4.3 UPS Shutdown .............................................................................................................. 19
4.4 Operation on Battery Power .......................................................................................... 19
4.5 Return of AC Input Power ..............................................................................................20
4.6 UPS remote control functions .......................................................................................20
5. Maintenance.................................................................................... 21
5.1 Troubleshooting .............................................................................................................21
5.2 Battery-module replacement ......................................................................................... 22
5.3 Maintenance on a UPS equipped with the HotSwap MBP module ..............................23
6. Appendices ...................................................................................... 24
6.1 Technical specications .................................................................................................24
6.2 Glossary ......................................................................................................................... 25
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1. Introduction
01
PET
01
PET
Thank you for selecting an EATON product to protect your electrical equipment.
The 5PX range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features
of your UPS (Uninterruptible Power System).
Before installing your 5PX, please read the booklet presenting the safety instructions. Then follow the indications in this manual.
To discover the entire range of EATON products and the options available for the 5PX range, we invite you to visit our web site at www.eaton.com/powerquality or contact your EATON representative.
1.1 Environmental protection
EATON has implemented an environmental-protection policy. Products are developed according to an eco-design approach.
Substances
This product does not contain CFCs, HCFCs or asbestos.
Packing
To improve waste treatment and facilitate recycling, separate the various packing components.
The cardboard we use comprises over 50% of recycled cardboard. p Sacks and bags are made of polyethylene. p
Packing materials are recyclable and bear the appropriate identication symbol p
Materials Abbreviations Number in
the symbols
Polyethylene terephthalat PET 01
High-density polyethylene HDPE 02
Polyvinyl chloride PVC 03
Low-density polyethylene LDPE 04
Polypropylene PP 05
Polystyrene PS 06
Follow all local regulations for the disposal of packing materials.
End of life
EATON will process products at the end of their service life in compliance with local regulations. EATON works with companies in charge of collecting and eliminating our products at the end of
their service life.
Product
The product is made up of recyclable materials. Dismantling and destruction must take place in compliance with all local regulations concerning waste. At the end of its service life, the product must be transported to a processing center for electrical and
electronic waste.
Battery
The product contains lead-acid batteries that must be processed according to applicable local regulations concerning batteries.
The battery may be removed to comply with regulations and in view of correct disposal.
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2. Presentation
D
W
H
D
W
H
D
H
W
D
H
W
2.1 Standard installations
Tower installation
Rack installation
Description Weights
(lb/kg)
5PX 1000 RT2U 61.50 / 27.90 20.6 x 17.4 x 3.4 / 522 x 441.2 x 86.2 5PX 1500 RT2U 64.70 / 29.36 5PX 2200 RT2U 65.30 / 29.61 5PX 3000 RT2U 87.20 / 39.54 25.5 x 17.4 x 3.4 / 647 x 441.2 x 86.2 5PX 3000 RT3U 85.60 / 38.80 19.6 x 17.4 x 5.1 / 497 x 441.2 x 130.7 5PX EBM 48V RT2U 72.30 / 32.80 20.6 x 17.4 x 3.4 / 522 x 441.2 x 86.2 5PX EBM 72V RT2U 102.3 / 46.39 25.5 x 17.4 x 3.4 / 647 x 441.2 x 86.2 5PX EBM 72V RT3U 97.6 / 44.26 19.6 x 17.4 x 5.1 / 497 x 441.2 x 130.7
Dimensions (inch/mm) D x W x H
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2. Presentation
8a
8b
8a
8b
11
8a
8b
2.2 Rear panels
5PX 1000 / 1500
5PX 2200
USB communication port
1
RS232 communication port
2
Connector for automatic recognition
3
of an additional battery module
Slot for optional communication card
4
Connector for ROO (remote ON/OFF)
5
or RPO (Remote Power OFF) control
Connector for additional battery
6
module
30A outlet (L5-30R) for connection of
7
equipment (for 5PX 3000 only)
Group 1: 2 programmable outlets for
8a
connection of equipment
Group 2: 2 programmable outlets for
8b
connection of equipment
Primary Group: outlets for
9
connection of critical equipment
Attached 8 ft. input power cord for
10
AC-power source 5-15P for 1000 / 1500 5-20P for 2200 L5-30P for 3000
LED indicating site wiring fault (SWF)
11
alarm
5PX 3000
5PX EBM (optional battery module)
Connectors for battery modules
12
(to the UPS or to the other battery modules)
Connectors for automatic recognition
13
of battery modules
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2. Presentation
Normal mode
100% 17min 1EBM
100%
2.7kW 3kVA
Efficiency: 98%
2.3 Control panel
The UPS has a ve-button graphical LCD. It provides useful information about the UPS itself, load status,
events, measurements and settings.
Power On
Indicator (green)
On battery
Indicator (yellow)
Alarm
Indicator (red)
Escape Up Down Enter On/Off
button
The following table shows the indicator status and description:
Indicator Status Description
Green
Yellow
Red
On The UPS is operating normally.
On The UPS is on battery mode.
Flashing The battery voltage is below the warning level.
On
The UPS has an active alarm or fault. See trouble­shooting on page 21 for additional information.
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2. Presentation
Normal mode
100% 17min 1EBM
100%
2.7kW 3kVA
Efficiency: 98%
2.4 LCD description
After 5 minutes of inactivity, the LCD displays the screen saver.
The LCD backlight automatically dims after 10 minutes of inactivity. Press any button to restore the screen.
Operation status
Load/equipment status
Efficiency and load group information
The following table describes the status information provided by the UPS
Note: If other indicator appears, see troubleshooting on page 21 for additional information.
Operation status Possible cause Action
Standby mode
Normal mode
The UPS is OFF, waiting for start-up command from user
The UPS is operating normally. The UPS is powering and protecting
Battery status
Equipment is not powered until button is pressed.
the equipment.
In AVR mode
Load protected LED is ON No beep
On Battery
Battery LED is on 1 beep every 10 seconds
End of backup time
Battery LED is blinking 1 beep every 3 seconds
The UPS is operating normally but the utility voltage is outside normal mode thresholds.
A utility failure has occured and the UPS is in Battery mode.
The UPS is in battery mode and the battery is running low.
The UPS is powering the equipment through a Automatic Voltage Regulation device. The equipment is still normally protected.
The UPS is powering the equipment with the battery power. Prepare your equipment for shutdown.
This warning is approximate, and the actual time to shutdown may vary siginificantly. Depending on the UPS Load and number of Extended Battery modules (EBMs), the "Battery Low" warning may occur before the battery reaches 25 % capacity.
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2. Presentation
2.5 Display functions
Press the Enter ( ) button to activate the menu options. Use the two middle buttons ( and ) to scroll through the menu structure. Press the Enter ( ) button to select an option. Press the button to cancel or return to the previous menu.
Menu map for Display Functions.
Main menu Submenu Display information or Menu function
Measurements Load W VA / Load A pf / Output V Hz / Input V Hz /
Control Load Segments Group 1: ON / OFF
Settings Local settings Sets product general parameters
Fault log Displays event log or alarms Identification UPS Type / Part Number / Serial Number / Firmware release /
Battery V min / Efficiency / Power usage
Group 2: ON / OFF
These commands overrule user settings for load segments. Start battery test Starts a manual battery test Reset fault state Clears active fault (UPS restart required) Restore factory settings Returns all settings to original values Reset power usage Clears power usage measurements
Input / output settings Sets Input and output parameters ON / OFF settings Sets ON / OFF conditions Battery settings Sets battery configuration
Com card address
2.6 User settings
The following table displays the options that can be changed by the user.
Local settings
In/Out settings
Description Available settings Default settings
Language [English] [French] [German] [Italian]
[Portuguese] [Spanish] [Russian] Menus, status, notices and alarms, UPS fault, Event Log data and settings are in all supported lan­guages.
LCD settings Authorizes to modify LCD screen
brightness and contrast to be adapted to room light conditions.
Audible alarm [Yes] [No]
Authorizes to enable or disable the buzzer if an alarm occurs.
Output voltage Low voltage: [100 V] [120 V] [125 V]
High voltage: [200 V] [208 V] [220 V]
[230 V] [240 V]
Input thresholds [Normal mode] [Extended mode]
Extended mode authorizes lower input voltage (70 V) without transferring to battery. This can be used if the load can withstand low voltage supply.
Sensitivity [High] [Low]
High: for sensitive equipment, UPS will easily transfer to battery when utility conditions are becoming bad. Low: for equipment that can withstand bad utility conditions, in that case, the UPS will not transfer to battery.
Load segments ­Auto start delay
[No Delay] [1 s] [2 s]…[65354 s] The equipment are powered on with the specified delay relative to the primary group.
English User selectable when UPS is powered for the first time.
Yes
Low Voltage model: 110 V, High Voltage model: 230 V, User selectable when UPS is powered for the first time.
Normal mode
High
Group 1: 3 s Group 2: 6 s
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2. Presentation
In/Out settings
ON/OFF settings
Battery settings
Description Available settings Default settings
Load segments
- Auto shutdown delay
Overload prealarm
Cold start [Disable] [Enable]
Forced reboot [Disable] [Enable]
Auto restart [Disable] [Enable]
Energy saving [Disable] [Enable]
Sleep mode [Disable] [Enable]
Remote command [Disable] [Enable]
Automatic battery test
Low battery warning
Restart battery level
Battery charge mode
EBM number setting
Deep discharge protection
[Disable] [0s] [1 s] [2 s]…[65354 s] During a power outage, authorizes UPS to turn off power to equipment connected to Group 1 and/or Group 2 outlets. This feature allows the shedding of non-critical loads in order to conserve battery power for critical loads connected to the Primary group.
[5 %] [10 %] [15 %] [20 %] ... [100 %] [105 %] Sets critical percentage of load where alarm overload alarm occurs.
Authorizes the product to start on battery power.
If mains recover during a shutdown sequence: If set to Enable, shutdown sequence will complete and wait 10 seconds prior to restart, If set to Disable, shutdown sequence will not complete and restart will occur immediately.
Authorizes the product to restart automatically when mains recovers after a complete battery discharge.
If Enable, UPS will shutdown after 5 min. of back-up time, if no load is detected on the output.
If disable, LCD and communication will turn OFF immediately after UPS is OFF. If enable, LCD and communication stays ON 1h30 min after UPS is OFF.
If enable, shutdown or restart commands from software are authorised.
[No test] [Every day] [Every week] [Every month] Available only if battery charge mode is set to constant charge.
[10 %] [20 %] [30 %] [40 %] [50 %] [60 %] [70 %] [80 %] [90 %] The alarm triggers when the set percentage of battery capacity is reached during a back-up time.
[10 %] [20 %] [30 %] [40 %] [50 %] [60 %] [70 %] [80 %] [90 %] [100 %] If set, automatic restart will occur only when percentage of battery charge is reached.
[ABM cycling] [Constant charge] ABM cycling
[0] [1] [2] [3] [4] Using standard EBM, UPS detects automatically the amount of EBM connected.
[Yes] [No] If set to Yes, the UPS automatically prevents battery from deep discharge by adapting end of back-up time voltage threshold.
Group 1: Disable Group 2: Disable
[105 %]
Enable
Enable
Enable
Disable
Disable
Enable
Every week (in constant charge) otherwise following ABM
20 %
0 %
EBM automatic detection, otherwise 0
Yes
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3. Installation
14
15
23
24
22
18 19
21
20
16
17
3.1 Unpacking and contents check
14
5PX
15
Front panel parts
16
RS232 communication cable
17
USB communication cable
18
Software CD-ROM
19
Manual CD-ROM
Packing materials must be disposed of in compliance with all local regulations concerning waste. Recycling symbols are printed on the packing materials to facilitate sorting.
20
Safety instructions
21
Quick start
22
Mounting kit for 19-inch bays
23
2 supports for the upright position
(Rack/Tower 2U version only)
24
NMC communication card (optional)
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3. Installation
A
C
B
3.2 Battery module connection
Caution: Before starting the UPS, please connect the internal battery.
Note: A small amount of arcing may occur when connecting the batteries.
This is normal and does not damage the UPS or present any safety concern.
A
Connect the battery module
(never pull on the wires).
B
Attach the left-hand side of the front
panel by sliding it then by locking the push button.
C
Attach the center panel.
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3. Installation
1
1
3
4
4
3
2
3.3 Tower installation
Note: The two supports for the tower position are used on the RT 2U version only.
3.4 Rack installation
Follow steps 1 to 4 for module mounting on the rails.
The rails and necessary hardware are supplied by EATON.
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3. Installation
16
17
3.5 Communication ports
Connection of RS232 or USB communication port (optional)
The RS232 and USB communication ports cannot operate simultaneously.
1. Connect the RS232 16 or USB
17
communication cable to the serial or USB port on the computer equipment.
2. Connect the other end of the
communication cable 16 or
17
to the USB 1 or RS232 2 communication port on the UPS.
The UPS can now communicate with EATON power management software.
Installation of the communication cards (optional, standard on the Netpack versions)
It is not necessary to shutdown the UPS before installing a communication card.
1. Remove the slot cover
secured by screws.
2. Insert the communication
card in the slot.
3. Secure the card cover with
the 2 screws.
Characteristics of the contact communication port (optional)
Pins 1, 3, 4, 5, 6, 10: not used p Pin 2: common (user) p Pin 7: low battery p Pin 8: operation on battery p
power Pin 9: UPS ON, equipment p
supplied
n.o.: normally open contact
4
When a signal is activated, the contact is closed between the common (pin 2) and the pin for the corresponding signal.
Contact characteristics (optocoupler)
Voltage: 48 V DC max p Current: 25 mA max p Power: 1.2 W p
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3. Installation
25 26 27
FlexPDU
5PX
UPS ON
OK to switch
Normal
UPS OUT
UPS IN
AC POWER
ByPass
HotSwap MBP
5PX
28 29 30 31
34
32 33
3.6 Connection with a FlexPDU (Power Distribution Unit) module (optional)
1. Connect the UPS powercord
to the AC-power source.
2. Connect the input cord of the FlexPDU module 27 to one of
the UPS outlets 9. The cable and the connectors are marked in red.
3. Connect the equipment to the outlets 25 and 26 on the FlexPDU module. These outlets differ, depending on the version of the
FlexPDU module.
10
3.7 Connection with a HotSwap MBP module (optional)
The HotSwap MBP module makes it possible to service or even replace the UPS without affecting the connected loads (HotSwap function).
1. Connect the input socket 34 on the HotSwap MBP module to the AC-power source.
2. Connect the UPS input socket
10
to the "UPS Input" 33 of the
HotSwap MBP module. This cord and the receptacle are marked blue.
3. Connect the UPS outlet 7 to the "UPS Output" 32 of the HotSwap MBP module. This cord and the outlet are marked red.
4. Connect the equipment to the outlets 28 on the HotSwap MBP module.
These outlets differ, depending on the version of the HotSwap MBP module.
Caution: Do not use UPS outlets 8 and 9 to supply equipment because use of switch 31 on the HotSwap MBP module would cut supply to the equipment.
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3. Installation
UPS ON
OK to switch
Normal
UPS OUT
ByPass
29 30 31
10
9
8
HotSwap MBP module operation
UPS start-up with the HotSwap MBP module
1. Check that the UPS is correctly connected to the HotSwap MBP module.
2. Set switch
3. Start the UPS by pressing the ON/OFF button
The load is supplied by the UPS.
29
LED
"UPS ON - OK to switch" on the HotSwap MBP module goes ON.
HotSwap MBP module test
1. Set switch 31 to Bypass position and check that the load is still supplied.
2. Set switch
31
to Normal position.
31
back to Normal position.
The HotSwap MBP module has a rotary switch
31
with two positions:
Normal the load is supplied by the UPS,
LED 29 is on.
Bypass the load is supplied directly by the
AC-power source. LED
on the UPS control panel.
30
is on.
3.8 UPS connection without a FlexPDU or HotSwap MBP module
Check that the indications on the name plate located on the back of the UPS correspond to the AC-power source and the true electrical consumption of the total load.
1. 5PX: connect the UPS input plug
10
to the AC-power source.
2. Connect the loads to the UPS.
It is preferable to connect the critical loads to the ‘Primary’ outlet group shown as 9 and the non-critical loads to either the Group 1 or Group 2 outlets shown as 8. Group 1 and Group 2 outlets can be programmed to shed loads as desired. For the 5PX 3000 models, connect any high-power device to the 30 A outlet 7.
3. To program shutdown of outlets
8
during operation on battery power to optimize the available backup time, please check the in/out settings.
Note: The UPS charges the battery as soon as it is connected to the AC-power source,
even if
button is not pressed.
Once the UPS is connected to the AC-power source, eight hours of charging is required before the battery can supply the rated backup time.
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4. Operation
4.1 Start-up and Normal operation
To start the UPS:
1. Verify that the UPS power cord is plugged in.
2. The UPS front panel display illuminates and shows EATON logo.
3. Verify that the UPS status screen shows
4. Press the
The UPS front panel display changes status to "UPS starting...".
5. Check the UPS front panel display for active alarms or notices. Resolve any active alarms before
continuing. See "Troubleshooting" on page 21.
If the
panel to view the active alarms. Correct the alarms and restart if necessary.
6. Verify that the
are powered and protected.
The UPS should be in Normal mode.
button on the UPS front panel for at least 2 seconds.
indicator is on, do not proceed until all alarms are clear. Check the UPS status from the front
indicator illuminates solid, indicating that the UPS is operating normally and any loads
4.2 Starting the UPS on Battery
Before using this feature, the UPS must have been powered by utility power with output enabled at least once. Battery start can be disabled. See the "Cold start" setting in "ON/OFF Settings" on page 12.
To start the UPS on battery:
1. Press the
a status of "UPS starting...".
The UPS cycles through Standby mode to Battery mode. The
The UPS supplies power to your equipment.
2. Check the UPS front panel display for active alarms or notices besides the "Battery mode" notice
and notices that indicate missing utility power. Resolve any active alarms before continuing. See "Troubleshooting" on page 21.
Check the UPS status from the front panel to view the active alarms. Correct the alarms and restart
if necessary.
button on the UPS front panel until the UPS front panel display illuminates and shows
, press to start.
indicator illuminates solid.
4.3 UPS Shutdown
To shut down the UPS:
Press the The UPS starts to beep and shows a status of "UPS shutting OFF...". The UPS then transfers to Standby
mode, and the
button on the front panel for three seconds.
indicator turns off.
4.4 Operation on Battery Power
Transfer to battery power
The connected devices continue to be supplied by the UPS when AC input power is no longer available. p The necessary energy is provided by the battery.
and indicator illuminates solid.
The p The audio alarm beeps every ten seconds. p
The connected devices are supplied by the battery.
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4. Operation
5
Low-battery warning
The p and indicator illuminates solid. The audio alarm beeps every three seconds. p
The remaining battery power is low. Shut down all applications on the connected equipment because automatic UPS shutdown is imminent.
End of battery backup time
LCD displays "End of backup time". p All the LEDs go OFF . p The audio alarms stops. p
4.5 Return of AC Input Power
Following an outage, the UPS restarts automatically when AC input power returns (unless the restart function has been disabled) and the load is supplied again.
4.6 UPS remote control functions
5PX offers a choice between two remote control functions.
RPO p : Remote Power Off allow a remote contact to be used to disconnect all the equipment connected
to the UPS. Restarting the UPS requires manual intervention. ROO p : Remote ON/OFF allows remote action of button
to shut down the UPS.
These functions are obtained by opening a contact connected between the appropriate pins of connector
on the rear panel of the UPS (see gures below).
Remote control connection and test
1. Check that the UPS is OFF and disconnected from the AC input source.
2. Remove connector
3. Connect a normally closed volt-free contact (60 V DC / 30 V AC max., 20 mA max., 0.75 mm
cable cross-section) between the two pins of connector 5 (see diagram).
Contact open: UPS shutdown Contact closed: UPS start-up (UPS connected to AC power and AC power is available)
Note: The local ON/OFF control using button
Contact open: UPS shutdown, LED goes ON. To return to normal operation, deactivate the remote external contact and restart
5
.
the UPS by pressing button
5
2
(18 AWG)
overrides the remote-control function.
.
4. Plug connector
5. Connect and restart the UPS following the previously described procedures.
6. Activate the external remote shutdown contact to test the function.
Warning: This connector must only be connected to SELV (Safety Extra-Low Voltage) circuits.
5
into the back of the UPS.
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5. Maintenance
5.1 Troubleshooting
Operation status Possible cause Action
Batteries disconnected
Overload
End of battery life
Event
UPS fault
The UPS does not recognize the internal batteries
The batteries are disconnected Verify that all batteries are properly
Power requirements exceeds the UPS capacity (greater than 105 % of nominal)
The end of the battery life is reached.
An UPS event occurs
Example: Remote Power OFF, the RPO contact has been activated to shutdown the UPS and now prevents restart.
An internal failure occured with the UPS
If the condition persists, contact your service representative
connected. If the condition persists, contact your service representative.
Remove some of the equipment from the UPS. The UPS continues to operate, but may shutdown if the load increases. The alarm resets when the condition becomes inactive.
Contact your service representative for battery replacement.
Set the contact back to its normal position and press to restart.
The UPS does not protect the equipment anymore.
button
Note: The alarm message and the UPS Serial Number, then contact your service representative.
Troubleshooting a UPS equipped with the HotSwap MBP module
Indication Diagnostic Correction
1 The load is no longer supplied
33
when the rotary switch the HotSwap MBP module is set to Bypass position.
2 The load is no longer supplied
when the rotary switch the HotSwap MBP module is set to Normal position.
3 The load is no longer supplied
after AC-power fails.
on
33
on
l The protected devices
are connected to the UPS output instead of to the HotSwap MBP module.
l The AC-power cord is
connected to the UPS input instead of to the HotSwap MBP module.
l The UPS is shut down. l The wiring between the
UPS and the HotSwap MBP module is incorrect.
l The rotary switch
the HotSwap MBP module is set to Bypass position.
l The wiring between the
UPS and the HotSwap MBP module is incorrect.
33
on
Check the wiring between the UPS and the HotSwap MBP module (see section 3.7).
l Start the UPS. l Check the wiring between
l Set the rotary switch 33 on
l Check the wiring between
the UPS and the HotSwap MBP module
(see section 3.7).
the HotSwap MBP module to Normal position.
the UPS and the HotSwap MBP module (see section 3.7).
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5. Maintenance
E
D
C
A
B
5.2 Battery-module replacement
Safety recommendations
The battery can cause electrocution and high short-circuit currents. The following safety precautions are required before servicing the battery components:
remove watches, rings, bracelets and all other metal objects from the hands and arms, p use tools with an insulated handle. p
Battery-module removal
A
Remove the middle panel.
B
Remove the left-hand side of the front
panel by pushing the button and then by sliding the part.
C
Disconnect the battery-module by
separating the town connectors (never pull on the wires).
D
Remove the metal protection cover
in front of the battery (two screws).
E
Pull the plastic tab to remove
the battery block and replace it.
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ENGLISH
5. Maintenance
UPS ON
OK to switch
Normal
UPS OUT
UPS IN
AC POWER
ByPass
HotSwap MBP
5PX
28 29 30 31
34
32 33
Mounting the new battery module
Carry out the above instructions in reverse order.
To ensure safety and high performance, use only batteries supplied by EATON. p Take care to rmly press together the two parts of the connector during remounting. p
5.3 Maintenance on a UPS equipped with the HotSwap MBP module
The HotSwap MBP module makes it
possible to service or even replace the UPS without affecting the connected loads (HotSwap function).
Maintenance
31
1 . Set switch
The red LED on the HotSwap MBP module goes ON, indicating that the load is supplied directly with AC input source power.
2. Stop the UPS by pressing the
button on the UPS control panel.
29
LED goes OFF, the UPS can now be disconnected and replaced.
to Bypass position.
"UPS ON - OK to switch"
Return to normal operation 1 . Check that the UPS is correctly
connected to the HotSwap MBP module.
2. Start the UPS by pressing the
button on the UPS control panel. LED 29 "UPS ON - OK to switch" on the HotSwap MBP module goes ON (otherwise, there is a connection error between the HotSwap MBP module and the UPS).
3. Set switch
31
to Normal position.
The red LED on the HotSwap MBP module goes OFF.
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6. Appendices
6.1 Technical specications
Filter
Transformer "AVR"
5PX 1000 RT2U 5PX 1500 RT2U 5PX 2200 RT2U 5PX 3000 RT2U 5PX 3000 RT3U
Output Power 1000 VA
1000 W
Output Power Capacity 1000 VA
1000 W
AC Input power
l Rated input voltage l Input voltage range l input frequency range
Output on battery power
l Voltage l Frequency
Battery (sealed lead acid, maintenance free)
l Standard
Charger Inverter
Battery
1440 VA
1440 W
1500 VA
1500 W
Single phase 100-125 V
1950 VA
1920 W
2200 VA
1980 W
89 to 151 V
2880 VA - 2700 W
3000 VA - 2700 W
(1)
47 to 70 Hz (50 Hz system), 56.5 to 70 Hz (60 Hz system)
120 V (-10/+6 %)
(3)
50/60 Hz ±0.1 Hz
4 x 12 V
7.2 Ah
4 x 12 V
9 Ah
(2)
6 x 12V
9Ah
l Additional
modules possible (up to 4 EBM)
Environnement
l Operating
temperature range
l Storage
temperature range
l Relative humidity
l Noise level
(1) The high and low thresholds can be adjusted using UPS settings. (2) Up to 40 Hz in low -sensitivity mode (programmable using UPS settings). (3) Adjustable to 100 V (17 % derating at 100 V on 1.5 kVA / 3 kVA, 32 % derating at 100 V on 2.2 kVA) 120/125 V. (4) 5PX EBM 48V RT2U: 2 strings, each 4 x 12 V / 9 Ah. (5) 5PX EBM 72V RT2U and 5PX EBM 72V RT3U: 2 strings, each 6 x 12 V / 9 Ah.
This product is designed for IT power distribution system.
5PX EBM 48V RT2U
(4)
5PX EBM 72 V
RT2U
0 to 40 °C
-15 to +50 °C
20 to 90 % (without condensation)
< 45 dBA < 50 dBA
(5)
5PX EBM 72 V
RT3U
(5)
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ENGLISH
6. Appendices
6.2 Glossary
Backup time Time during which the load can be supplied by the UPS operating on battery power.
Battery test Internal UPS test to check battery status.
Cold start The devices connected to the UPS can be started even if AC input power is not
Deep discharge Battery discharge beyond the permissible limit, resulting in irreversible damage to
FlexPDU Module with UPS outlets for installation in a bay. There are different modules with
HotSwap MBP UPS manual-bypass module for maintenance. There are different modules with
Load Devices or equipment connected to the UPS output.
Low-battery warning
Programmable outlets
UPS Uninterruptible Power System.
available. The UPS operates on battery power alone.
the battery.
different types of outlets.
different types of outlets.
This is a battery-voltage level indicating that battery power is low and that the user must take action in light of the imminent break in the supply of power to the load.
Controllable outlets for automatic load shedding, remote shutdown and sequential restart (personalised using software).
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