Eaton 57605-452, 57601-402, 57602-402, 57601-452, 57600-402 Installation And Operation Manual

®

Durant

AMBASSADOR SERIES COUNT CONTROL

MODELS:

57600-402 (10-15 VDC)
57601-402 (115 VAC)
57601-452 (Red Display)
57602-402 (230 VAC)
57605-452 (24 VAC)

• Six Digit, Single Preset Main Counter

• Six Digit, Single Preset Batch Counter

• Eight Digit Totalizer

• 1/Tau Rate Meter

• Counter and Rate Meter Scaling

• Four User-Configurable Control Inputs

• One Output Relay

• Two Solid State Outputs

• RS-485 Serial Communications

• Red or Green Display

INSTALLATION AND OPERATION
MANUAL Number 57600-902-05

Durant

RST
CLR

®

RUN
PGM

HELP

TABLE OF CONTENTS

1 Introduction
3 Front Panel Features
4 Run Mode Operation

5 Programming
12 Scale Factors
13 Rear Terminal Description
15 Wiring
18 Serial Communications
24 Diagnostics and Troubleshooting
26 Specifications
27 Parts / Accessories

EXIT ENT

SEL

Durant

INTRODUCTION

GENERAL DESCRIPTION

The Durant Ambassador 5760X-402 is a count control device
with three count registers - main counter, batch counter and
totalizer. The main counter has one preset and is typically
used to control cut length, fill quantity, or number of pieces/
container. The batch counter counts the number of times the
main counter has cycled and typically represents values
such as: pieces cut, containers filled, cartons made and etc.
The batch preset is useful for signaling or stopping the
process when the desired amount of product is completed.
The totalizer accumulates the total number of counts proc­essed by the main counter. Its value represents the total
amount of material used by a process or the total number of
pieces processed.

PROGRAMMABLE I/O

One of the unique features of the Ambassador family of
counters is the programmability of the inputs and outputs.
Each of the four inputs can be independently programmed to
perform one of eight functions. The user can also select
which events (counter preset outputs, reset signals, output
control inputs, output timers, and serial commands) cause
each of the three outputs (1 relay and 2 transistor) to pick-up
and drop-out. Any input(s) may be programmed for output
control, however, multiple output control inputs are paralled
into a single output control channel in the unit.

RATE METER

MENU PROGRAMMING

Another unique feature of the Ambassador family of counters
is the menu driven programming. The two line alphanumeric
display prompts programming choices, thus eliminating the
need to remember or look up programming codes. A non­volatile memory retains programming choices, presets, and
count values while power is removed.

APPLICATION

To better understand the features and capabilities of the
Ambassador, review the simplified block diagram at the top
of the next page and the programming diagrams on pages 6
through 9. Because of the Ambassadors’s versatility, both
programming and wiring decisions must be made before the
counter can be operated. The following sequence of activi­ties is recommended:

1. Answer the following questions:
What should each count register represent?
What should each output control or do?
What effect should each preset have on the outputs?
What should cause each count register to reset?
Which control signals should affect outputs (resets,

programmable inputs, output timers, etc)?

What engineering units should the rate represent?

2. Go through the programming section and mark the choices

required for the application.

In addition to count/control capabilities, a rate meter is
provided to monitor the speed of the incoming count signal.
This rate feature uses the 1/tau method (event time measure­ment) and can calculate and scale the rate so that even a low
count speed (.1 Hz) can yield accurate rates in engineering
units (ft/sec, gal/min, etc). The rate feature operates simulta­neously with the count/control functions.

DISPLAY

All Ambassador Count/Controls are available in green backlit
LCD display and reverse image red LCD display versions.

3. Go through the wiring section and lay out the wiring

required. Remember that wiring is affected by program­ming.

4. Wire and program the counter as determined in steps 2

and 3 above.

1

BLOCK DIAGRAM/OVERVIEW

RST
CLR

Inp 1
Inp 2
Inp 3
Inp 4

R

TOTALIZER

C

Pick
Up

Drop
Out

RELAY 1
OUTPUT
LOGIC

R1

Count
Signal

From
Sensor(s)

COUNT

SCALER

RATE METER

RATEMETER

(Rate Scaling)

R/P

C

C

R

COUNT SCALER

Receives the up or down signals and adds or subtracts the
scale factor value to/from the current scaler remainder. The
scaler outputs the integer result as up or down pulses. The
fractional portion of a count remaining is stored in the scaler’s
memory.

MAIN
COUNTER

BATCH
COUNTER

Pick

Main

Preset

Batch
Preset

Up

Drop
Out

Pick
Up

Drop
Out

TRANSISTOR

1 OUTPUT

LOGIC

TRANSISTOR

2 OUTPUT

LOGIC

T1

T2

PROGRAMMABLE INPUTS

The Ambassador unit has five programmable inputs (RST/
CLR key and four terminals). The user may program each
input for one of eight functions (see INPUTS, page 10).

RELAY AND TRANSISTOR OUTPUT LOGIC

MAIN COUNTER

Counts the up and down pulses from the scaler. Every two
milliseconds, the main counter checks if its value has passed
through the preset value (coincidence). For coincidence to
occur, the counter must count up to the preset in the reset to
zero mode and count down to zero in the reset to preset
mode. If coincidence has occurred, the main counter outputs
a pulse on the main preset output. The main counter counts
in the opposite direction if it is programmed to reset to preset.

BATCH COUNTER

Counts up when main counter reaches the main preset.
Every two milliseconds, the batch counter checks if its value
has passed through the preset value (coincidence). If coinci­dence has occurred, the batch counter outputs a pulse on the
batch output.

These blocks act like latching relays. When the pick-up input
receives a pulse, the output turns on and stays on until it times
out or until the dropout input receives a pulse.

RATE METER BLOCK

The Rate Meter Block measures the time duration of a pulse
or group of pulses received at input A. It uses this measure­ment along with the rate scaler to calculate the rate in
meaningful units. Internal logic resets the rate meter if the
count direction reverses.

TOTALIZER

Counts the up and down pulses from the scaler. The totalizer
and main counter count in opposite directions if the main
counter is programmed to reset to the preset value.

2

FRONT PANEL FEATURES

Two line LCD Display - Shows

count, preset, and rate values when
unit is in the run mode. Displays
programming information when the
unit is in the program mode.

RST
CLR

RUN

PGM

Reset/Clear Key - In the run mode this key

can be programmed to reset count values. In
the preset editing mode this key zeros pre­sets that are being changed. In the program
mode it zeros numeric data that is selected
for editing.

Run/Program Key - Press this key followed
by the Enter key (ENT) to enter the program
mode. Pressing this key while in the program
mode returns the control to the run mode.

Durant

RST
CLR

EXIT ENT

®

RUN
PGM

Key Functions

HELP

SEL

EXIT

ENT

Exit Key - In the preset editing mode this key

allows the preset editing process to be exited
without altering the previous preset value. In
the program mode this key exits program
changes that have been selected but not yet
entered.

Enter Key - In the run mode this key causes
preset changes to take effect. In the program
mode it causes the displayed program
changes to be entered.

HELP

Help/Key - In the run mode this key causes

the Help Screens to be displayed. In the
program mode this key is used to set the
decimal point positions for count and rate
scaler displays.

Up Arrow/Plus (+) Key - In the run mode this
key is used to scroll up through the five
different display screens. In the preset edit­ing mode this key adds 1 (increments) to the
value of the selected digit each time it is
pressed. In the program mode this key is
used to step vertically up through the menus
and increment the value of selected digits
when changing numeric values.

Select Key - In run mode this key allows the

SEL

3

editing of presets and selects individual digits
of the preset. In program mode this key is
used to move into more detailed menus and
selects the digits of numeric values needed
for programming.

Down Arrow/Minus (-) Key - In the run
mode this key is used to scroll down through
the five different display screens. In the pre­set editing mode this key subtracts 1 (decre­ments) from the value of the selected digit
each time it is pressed. In the program mode
this key is used to step vertically down through
the menus and decrement the value of se­lected digits when changing numeric values.

RUN MODE OPERATION

SELECTING DISPLAY INFORMATION

The Ambassador control has five available run mode dis­plays. Use the up and down arrow keys to select the desired
display.

The selected display will remain on until one of the arrow keys
is pressed to cause a change.

The screen selected for display during run-mode only pro­vides information to the operator and does not affect the
operation of the control.

If power is removed and restored, the unit will power-up with
the display that was last selected.

RUN MODE MENUS

The keystroke sequence used to access all of the available
run mode screens and change preset values is shown in a
menu format below.

CHANGING PRESET VALUES

Preset 1 and the batch preset are set as follows:

1. Use the up and down arrow keys to select one of the two

preset screens.

2. Press the SEL key to enter the preset change mode. The

display will show all digits of the preset value. The left­most digit will flash indicating that it is currently selected.
To set the preset to zero, press the RST/CLR key.

3. Use the SEL key to select the digit to be changed. Each

time the key is pressed, the next digit to the right is
selected. The digit value can then be changed using the up
and down arrow keys.

4. Press the ENT key to enter the new preset value and

return to the run mode screens. Press the EXIT key at any
time to abort preset changes.

All count and control functions continue to operate when
preset values are being changed.

press

to scroll

down

Count & Preset 1

Batch & Batch Preset

Totalizer

Rate Indicator

Count and Rate

Run Mode Menu Illustration

RUN MODE PRESET EDIT MODE

C 123456

1

P 25000

B 500

b

P 1000

TOTAL
12345678

RATE

600.0

C 123456
R 600.0

SEL

SEL

Data field flashes

C 123456

1

P 25000

B 500

b

P 1000

SEL selects digit to be programmed
from left to right. + and - add 1 and
subtract 1 from the selected digit.

SEL selects digit to be programmed
from left to right. + and - add 1 and
subtract 1 from the selected digit.

press

to return

one menu

level

press

ENTEXIT

to enter

data and

return one

menu level

4

PROGRAM MODE

INTRODUCTION TO MENU PROGRAMMING

The menu programming format used by the Ambassador
series eliminates the need to memorize or look up program­ming options. Program prompting is provided on the 2 line
alphanumeric display.

The programming menus are organized in a manner much
like an outline. The main menu items are located out to the far
left column and each successive subdivision of these main
items is located one column further to the right.

The keystroke sequences to select all of the programmable
options are shown in the programming charts on pages 7-10.
The seven main menus are shown below.

OVERVIEW OF MAIN MENUS

press

to scroll

down

PROGRAM
SCALERS

Enter count scale factor and decimal
point, rate scale factor and decimal
point.

ENTERING THE PROGRAM MODE

Press

The ENT key must be pressed within five seconds, other­wise the display will return to the last run mode menu.

RUN

PGM

Caution: entering the Program Mode will cause all

outputs to turn off. Make sure process is stopped
before entering the Program Mode.

Then

ENT

To enter
program

mode

PROGRAM
COUNT IN

PROGRAM
INPUTS

PROGRAM
OUT MODE

PROGRAM
SER PORT

PROGRAM
SER OUT

PROGRAM
OPTIONS

press

+

to scroll

up

Select count mode, reset to zero or
reset to preset and auto-recycle op­erations.

Select the input function to be per­formed by each to the four program­mable inputs.

Select normal or reverse logic, latched
or pulsed, pick-up and drop-out events.

Select the unit I.D. number, baud rate,
parity, and transmission delay.

Select the data items to be transmitted
when a serial group print command
(RCD7) is received.

Select the run mode function of the
front panel RST/CLR key. Restore
factory programming.

5

PROGRAMMING SCALERS AND COUNT INPUTS

MAIN MENU SUB MENU EDIT MENU

EXIT

to exit to
main menu

SEL

SEL

SEL

SEL

SEL

Data field flashes

C SCALER

1.00000

C DEC PT

------

R SCALER

1.0000

R DEC PT

------

CONTACT
ADD/SUB

PROGRAM
SCALERS

press

to scroll

down

PROGRAM
COUNT IN

SEL

SEL

press

C SCALER

1.00000

C DEC PT

------

R SCALER

1.0000

R DEC PT

------

CONTACT
ADD/SUB

CONTACT

press

to scroll

down

press

to scroll

down

ADD/ADD

CONTACT
C/DIR

SOLID ST
QUAD x1

See pages 10-11 for detailed description of

programming options.

SEL selects digit to be programmed from left
to right. + and - add 1 and subtract 1 from
the selected digit.

SEL selects decimal point position. HELP/•

SEL selects digit to be programmed from left to
right. + and - add 1 and subtract 1 from the
selected digit. HELP/• programs decimal point.

SEL selects decimal point position. HELP/•

Select Count Input mode using the UP and
DOWN cursors to scroll thru this menu.

press

to scroll

down

press

EXIT

to return

one menu

level

press

ENT

to enter

data and

return one

menu level

RESET TO
ZERO

AUTO CYC
DISABLED

SEL

SEL

SOLID ST
QUAD x2

SOLID ST
ADD/SUB

SOLID ST
ADD/ADD

SOLID ST
Cx1/DIR

SOLID ST
Cx2/DIR

RESET TO
ZERO

RESET TO
P1 ()

AUTO CYC
DISABLED

AUTO CYC
P1 (0)

Select Reset to Zero
or
Select Reset to Preset

Select Auto Cycle Disabled
or
Select Auto Cycle on P1

6

PROGRAMMING CONTROL INPUTS

MAIN MENU SUB MENU EDIT MENU

EXIT

to exit to
main menu

SEL

Data field flashes

INPUT 1
DISABLED

PROGRAM
INPUTS

SEL

press

INPUT 1
DISABLED

INPUT 1

press

to scroll

down

OUT CTRL

INPUT 1
RS C EDG

INPUT 1
RS C LVL

INPUT 1
RS B EDG

INPUT 1
RS T EDG

INPUT 1
STOP CNT

See pages 10-11 for detailed description of

programming options.

Define input function from the
list provided. Repeat for
INPUT 2, INPUT 3, INPUT 4.

Output Control

Reset Counter,
Edge triggered

Reset Counter,
Level sensitive

Reset Batch,
Edge triggered

Reset Totalizer,
Edge triggered

Count Inhibit

press

to scroll

down

press

EXIT

to return

one menu

level

press

ENT

to enter

data and

return one

menu level

PROGRAM
OUTPUTS

INPUT 2
DISABLED

INPUT 3
DISABLED

INPUT 4
DISABLED

INPUT 1
LOCK PGM

INPUT 1
LOCK ALL

Repeated as above for INPUT 1.

Repeated as above for INPUT 1.

Repeated as above for INPUT 1.

Lock Program
mode.

Lock Program &
Preset edit mode

7

PROGRAMMING OUTPUTS

MAIN MENU SUB MENU VIEW MENU EDIT MENU

PROGRAM
OUT MODE

press

to scroll

down

SEL

press

to exit to

EXIT

main menu

RELAY 1
PROGRAM

press

to scroll

down

TRANS 1
PROGRAM

press

EXIT

RELAY 1

SEL

NORMAL

RELAY 1
LATCHED

RELAY
PUL 1.00

Preset 1

Batch Preset

Output
Control In

Front panel
and Remote
Counter Rst

Repeats as for RELAY 1 above.

RELAY 1
P1 NA

RELAY 1
PB NA

RELAY 1
OCTRL NA

RELAY 1
RS C NA

to exit to
sub menu

SEL

SEL

SEL

SEL

Selection repeats as for P1 above

Selection repeats as for P1 above

Selection repeats as for P1 above

RELAY 1
NORMAL

RELAY 1
LATCHED

RELAY
PUL 1.00

RELAY 1
P1 NA

No Action Pick Up output

Data field flashes

RELAY 1

or

REVERSE

RELAY 1

or

PULSED

Enter output pulse time
XX . XX seconds

RELAY 1

or

P1 PU

press

EXIT

to return

one menu

level

RELAY 1

or

P1 D0

Drop Outoutput

press

EXIT

to return

one menu

level

press

ENT

to enter

data and

return one

menu level

press

ENT

to enter

data and

return one

menu level

PROGRAM

SERIAL

PORT

TRANS 2
PROGRAM

Repeats as for RELAY 1 above.

See pages 10-11 for detailed description of

programming options.

8