Easy-kleen AS327GH, IS2512G, IS3504G-K, IS3506G, IS8008D User Manual
...
Commercial and Industrial Cold Water Gas
OWNER’S MANUAL
Call 1-800-315-5533 |
Email sales@easykleen.com |
Website: www.easykleen.com
2
Easy-Kleen Pressure Systems
1-800-315-5533
This manual contains operational information that is specific for commercial and industrial cold water, gas driven machines.
Read the following instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with these instructions could result in personal injury and/or property damage.
Table of Contents |
|
IMPORTANT SAFETY INFORMATION .................................................................................................. |
3 |
SPECIFICATIONS....................................................................................................................................... |
7 |
INTRODUCTION ........................................................................................................................................ |
8 |
OPERATING INSTRUCTIONS .................................................................................................................. |
9 |
CHEMICAL APPLICATION..................................................................................................................... |
11 |
WINTER PUMP PROTECTION ............................................................................................................... |
11 |
GENERAL MAINTENANCE.................................................................................................................... |
12 |
MAINTENANCE CHECKLIST ................................................................................................................ |
12 |
GLOSSARY OF TERMS ........................................................................................................................... |
14 |
COMPONENT IDENTIFICATION........................................................................................................... |
15 |
QUICK DIAGNOSTICS AND SOLUTIONS GUIDE .............................................................................. |
19 |
MANUFACTURER’S WARRANTY........................................................................................................ |
20 |
SERVICE MANUAL ................................................................................................................................. |
21 |
Cold Water Gas • Rev. 4/6/2016
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IMPORTANT SAFETY INFORMATION
The safe operation of our pressure washing systems is the FIRST priority of Easy-Kleen. This will only be achieved by following the operation and maintenance instructions as explained in this manual and all other enclosed manuals.
This manual contains essential information regarding the safety hazards, operations, and maintenance associated with this machine. The manual should always remain with the machine, including if it is resold.
ALL CAUTIONS AND SAFETY WARNINGS MUST BE FOLLOWED TO AVOID INJURY OR DAMAGE TO EQUIPMENT.
THIS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS AND MUST ALWAYS BE ATTENDED DURING OPERATION.
WARNING: To reduce the risk of injury, read operating instructions carefully before using.
1. Read the instructions in this manual carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with the instructions could result in personal injury and/or property damage.
WARNING: Use protective eyewear and clothing when operating equipment in order to avoid personal injuries.
WARNING: Risk of explosion. Operate only where open flame or torch is permitted.
WARNING: This machine exceeds 85db. Appropriate ear protection must be worn.
WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury.
2. Be thoroughly familiar with all controls and know how to stop the machine in the event of an emergency.
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WARNING: Risk of fire. Do not add fuel when operating machine.
3. The minimum clearance to any combustible materiainches12l. is
WARNING: Keep water spray away from electrical wiring.
4. All electrically powered equipment must be grounded at all times to prevent fatal electric shots. Do not spray water on or near electrical components. Do not touch electrical components while standing in water or when hands are wet. Always make sure machine is disconnected from power source before servicing.
WARNING: Risk of asphyxiation. Use this product only in a well ventilated area.
5. Use equipment in a well-ventilated area to avoid carbon monoxide poisoning or death.
WARNING: Risk of injection or severe injury to persons. Keep clear of nozzle spray.
6. High pressure spray can cause serious injuries. Never point pressurized spray at any person or animal. Handle the spray assembly with care.
.
WARNING: Risk of injury. Hot surfaces can cause burns.
Cold Water Gas • Rev. 4/6/2016
RISK OF INJURY
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WARNING: Trigger gun kicks back. Hold with both hands.
7.Hold firmly to the gun and wand during start up and operation of the machine. Do not attempt to make adjustments while the trigger gun is in operation.
8.Make sure all quick coupler fittings are properly secured before operating pressure washer.
WARNING: Risk of injury from falls when using ladder.
9. Do not overreach or stand on anything unstable. Keep a good balance and make sure to keep a steady footing at all times.
Protect from freezing.
to keep your machine from freezing in order to keep it in its condition. Failure to protect your machine from freezing may
the machine and personal injuries may occur as a result.
Risk of Injury
with a 12 V burner: Disconnect battery ground terminal
pressure hoses from sharp objects and vehicles. Inspect prior to use, or serious injury could occur.
acids or other caustic or abrasive fluids through the pump.
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14.Never run pump dry of water or oil or let the pump run with the trigger gun released for more than 2 minutes.
15.Do not attempt to operate this machine if fatigued or under the influence of alcohol, prescription medications, or drugs.
16.Some of the maintenance procedures involved in this machine require a certified technician (these steps are indicated throughout this manual). Do not attempt to perform these repairs if you are not qualified.
If you need further explanation of any of the information in this manual, suspend any activity involving the equipment and call our toll free number for assistance, 1-800-315-5533.
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SPECIFICATIONS
Commercial Cold Water Gasoline
MODEL |
GPM |
PSI |
HP/ENGINE |
DRIVE |
|
|
|
|
|
AS327GL |
3 |
2700 |
6.5 LIFAN |
DIRECT |
|
|
|
|
|
AS327GK |
3 |
2700 |
6.5 KOHLER |
DIRECT |
|
|
|
|
|
AS327GH |
3 |
2700 |
6.5 HONDA |
DIRECT |
AS440GL |
3.5 |
4000 |
15 LIFAN |
DIRECT |
|
|
|
|
|
AS440GK |
3.5 |
4000 |
14 KOHLER |
DIRECT |
|
|
|
|
|
AS440GH |
3.5 |
4000 |
13 HONDA |
DIRECT |
AS440GHGP |
4 |
4000 |
13 HONDA |
DIRECT |
|
|
|
|
|
AS440GKGP |
4 |
4000 |
14 KOHLER |
DIRECT |
|
|
|
|
|
Industrial Cold Water Gasoline
MODEL |
GPM |
PSI |
DRIVE |
HP |
ENGINE |
IS3504G-K |
4 |
3500 |
GEAR BOX |
14 |
KOHLER |
IS3504G-H |
4 |
3000 |
GEAR BOX |
13 |
HONDA |
IS3506G |
6 |
3500 |
GEAR BOX |
24 |
KOHLER |
IS3607G |
7 |
3600 |
BELT |
25 |
KOHLER |
IS3508G |
8 |
3500 |
BELT |
25 |
KOHLER |
IS3675G-JB |
7.5 |
3600 |
GEAR BOX JABSCO PUMP |
25 |
KOHLER |
IS2512G |
12 |
2500 |
BELT |
38 |
KOHLER |
IS3010G |
10 |
3000 |
BELT |
38 |
KOHLER |
IS5005G |
5 |
5000 |
BELT |
25 |
KOHLER |
IS6045G |
4.5 |
6000 |
BELT |
25 |
KOHLER |
IS7040G |
4 |
7000 |
BELT |
25 |
KOHLER |
Industrial Cold Water Diesel
MODEL |
GPM |
PSI |
DRIVE |
HP |
ENGINE |
IS3204D |
4 |
3200 |
BELT |
9.8 |
KOHLER |
IS5005D |
5 |
5000 |
BELT |
26 |
KOHLER |
IS7004D |
4 |
7000 |
BELT |
26 |
KOHLER |
IS8008D |
8 |
8000 |
GEARBOX |
58 |
KUBOTA |
Cold Water Gas • Rev. 4/6/2016
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INTRODUCTION
Thank you for selecting a quality Easy-Kleen product. We are pleased to have you included among the many satisfied owners of Easy-Kleen cleaning machines. Years of engineering have gone into the development of these fine products and only top quality components and materials are used throughout. Each machine is carefully tested and inspected before leaving our plant to ensure years of dependable performance.
To continue to receive satisfactory performance, remembering that this machine represents a substantial investment on your part, and if properly cared for and maintained it will return this investment many times over. As with all mechanical equipment, your machine requires proper operation and maintenance as outlined in this manual for maximum trouble free life.
This manual has been prepared under the direction of our engineering and service technicians. Their experience in designing, manufacturing, installing and servicing our equipment from our company’s inception is condensed in this manual. They know what information the end user needs in order to get the optimum performance from their pressure washer. Please read carefully.
This manual contains information that will be specific for your pressure washer, as well as similar models.
Carefully review any additional manuals that have been included with your system and follow ALL ADDITIONAL OPERATING INSTRUCTIONS AND SAFETY NOTICES. They are specific for the quality components that have been used to manufacture your machine and are an integral part of the operating and maintenance procedures.
The management & staff at Easy-Kleen are proud of the equipment that we design and manufacture, and we thank you for making us your # 1 choice in pressure washers. If you have any questions please do not hesitate to call us, 1-800-315-5533.
Our goal is that you will be satisfied with the performance, quality, and service you receive from Easy Kleen and that if you need to replace this machine in years to come, you will give us the opportunity to continue supplying equipment to your company.
PLEASE READ MANUALS CAREFULLY BEFORE USING MACHINE. EXAMINE MACHINE AND CRATE CAREFULLY FOR SHIPPING DAMAGE OR MISSING PARTS. REPORT PROMPTLY ANY SHORTAGES OR DAMAGE CLAIMS TO FREIGHT CARRIER OR DEALER.
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OPERATING INSTRUCTIONS
1. Perform pre-start maintenance inspection on all applicable systems prior to operating the machine. This is essential for the safe, effective and efficient operation. You will get optimum performance from your system ONLY if these instructions and inspections are followed. Any indication that the pressure washing system was not operated and maintained according to these instructions may cancel the manufacturers’ warranty.
Location – These machines are gasoline powered and must be used outside in a well ventilated area.
Controls – Make sure all controls are turned to the off position.
Pump – oil level - Level the pressure washer. Be sure oil level in the pump is correct on dip stick. If the level is low, add the correct oil to the proper level. USE ONLY SAE 30 W NON-
DETERGENT OIL OR HYDRAULIC 68. DO NOT OVER FILL.
Gas engine - gasoline level – The engine is a 4 cycle and uses regular octane, unleaded fuel. DO NOT USE MIXED FUEL. Refer to the engine operation manual included with your pressurewashing unit.
Gas engine - oil level – The engine is a 4 cycle and uses 10W30 detergent oil. Refer to Glossary or engine manual.
Diesel engine – Refer to engine operation manual included with your pressure washing unit for oil and fuel recommendations.
Visually inspect all electrical components to assure they are in good condition, showing No signs of exposure, breakage or splicing.
Visually inspect all hoses, nozzles and guns to assure they are in good condition. If replacements are necessary they must be rated to withstand the machine’s operating pressure.
2. Attach high-pressure hose to water outlet quick connector. Attach the other end of high pressure hose (with quick coupler) to spray gun. Ensure that quick disconnect connections are tightly locked together. Apply a sharp pull on hose to confirm they are secured.
Attach wand nozzle specific to task requirements (i.e. chemical or pressure wash).
[Quick Coupling Operation – Pull back sleeve end and insert male end into nozzle quick coupler, release sleeve and confirm connection by pulling on nozzle].
3. Attach water source to water inlet located on pump. The water source must be attached with a good quality standard garden type hose (1/2” minimum is required). Connect male fitting into water inlet on pump. Make sure that the inlet screen/filter is intact and fitted correctly. Turn on water source. WATER MUST BE IN SUFFICIENT SUPPLY, AND PRESSURE MUST BE
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BETWEEN 20 –60 PSI TO ENSURE PROPER AND SAFE OPERATION. Specific attention should be given if using a well water supply. Ensure water is flowing from end nozzle with trigger gun pulled. Deplete system of all air.
4. Start gas/diesel engine
Refer to instructions in engine manual. You may need to hold wand trigger open while starting engine in order to let it turn over more easily. MAKE SURE THAT THE ENGINE EXHAUST IS NOT FACING ANY FLAMMABLE MATERIALS.
5.Pressure adjustment - The pressure regulator (unloader) is located on the pump (see diagram). It controls the pressure being generated by the pressure washer. This regulator may be adjusted to desired pressure by turning the adjustment knob. Turning the adjustment knob clockwise will increase pressure. NEVER OPERATE SYSTEM AT A HIGHER PSI THAN THE MAXIMUM RATING. This machine has been adjusted to operate at a specific maximum pressure as per the machine specifications. Pressure may be reduced for lighter use by turning the unloader counter clockwise. If continuing to turn the unloader clockwise does not increase the pressure, then this implies the maximum has been reached for the system. Any further turning of the unloader will cause the pressure to spike when the wand trigger is released, resulting in possible damage to the machine. To avoid this effect, loosen the unloader (counter-clockwise) until the pressure just starts to drop (see pump head pressure gauge) and until it no longer exceeds the maximum pressure rating for the machine.
6.You are now ready to start the cleaning operation - Pull trigger on the pressure wand assembly to start cleaning. To stop pressurized water, release trigger. DO NOT LEAVE UNIT RUNNING WHEN NOT IN USE. If left running, water will continuously be forced through the bypass hose and back into the pump, which will cause the pump to overheat.
7.To stop operation. Turn off engine. Squeeze and release wand trigger after shutting off to relieve system of pressure.
8.Prior to storage – Inspect pressure washer for any damage or required maintenance. If your machine is to be exposed to cold weather, please refer to winter pump instructions found in this manual. If possible, do not allow unit to remain outside in the elements.
9.Warning – If unit is left running while not in use, pump damage may occur. Do not leave unit running while not in use!
Cold Water Gas • Rev. 4/6/2016
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