Eastman ETS-M9000 Parts List
Table of Contents
Safety Information ........................................................................................................................... 3
Reference Manuals ......................................................................................................................... 5
Recommended Spare Parts List ...................................................................................................... 5
Software Solutions .......................................................................................................................... 5
M9000 Cutting System Familiarization ............................................................................................6
Computer Control Assembly ............................................................................................................ 7
Festoon Kit & Cable Assembly ...................................................................................................... 8
Gantry Assembly .......................................................................................................................... 10
Front Cover Assembly ................................................................................................................... 11
Back Cover Assembly ................................................................................................................... 12
Control Panel Assembly ................................................................................................................ 13
Front End Plate Assembly ............................................................................................................ 14
Back End Plate Assembly ............................................................................................................ 16
Main Tube Assembly..................................................................................................................... 18
Y-Carriage Assembly ..................................................................................................................... 20
Tool Head Assembly H9900-3A ..................................................................................................... 22
Rack & Rail Assembly .................................................................................................................. 24
Static Table Assembly ................................................................................................................... 26
Vacuum Components .................................................................................................................... 28
E-Box Assembly 31-B4001 ........................................................................................................... 30
Optional: Heavy Duty Tool Head Assembly, 1" H9299-1HD ............................................................ 32
Optional: Fiber Tool Head Assembly H9299-2FC ........................................................................... 34
Optional: Static Table Diagnostic Control Cabnet 31-S3285 (110v) 31-S3285-1 (220v/1ph) ............ 36
Bottom Panel Assembly 68-26105-1............................................................................................. 37
Rear Panel Assembly, Static 68-26096-1 (110v) 68-26096-4 (220v/1ph) .......................................... 38
Static Gantry E-Plate Assembly 68-26094 ..................................................................................... 40
Easi Pull Assembly 67-26091-MS ................................................................................................. 42
Technical Data .............................................................................................................................. 44
IMPORTANT
The purchaser must instruct all operators on the proper use of the equipment.
All standard industrial safety measures and equipment should be provided to
protect the operator. Operators must be cautioned that improper or careless
use of this equipment may cause personal injury. If you do not have qualified
operators to instruct new persons, contact your Eastman sales representative
or Eastman factory direct.
Disconnect electrical power source from before proceeding with any installation, adjustment or repair of the M9000 Automated Cutting System.
2
Form E-509-M9000
Safety Information
Throughout this manual, safety information is presented by the use of the terms WARNING, CAUTION, and NOTE. These terms have the following meanings:
WARNING
A warning contains critical information regarding potential safety hazards that can occur
during proper use or misuse of the machine. Failure to follow these procedures may result
in serious personal injury to the user.
CAUTION
A caution contains instructions for the use or maintenance of the machine. Failure to follow
these procedures may result in damage to the machine.
ELECTRICAL HAZARD
An electrical hazard calls attention to a procedure, practice, or the like, which, if not correctly performed or adhered to, could result in personal injury. Do not proceed beyond an Electrical Hazard.
Supplementary information may be given in a Note.
Safety and Indemnification
During the life of the machine, the purchaser agrees to provide to all machine users (including its own employees and independent contractors) all relevant safety information, including warning labels and instruction manuals. The purchaser also agrees to maintain the
safety features and working condition of the machine, and to adequately train all users in
the safe use and maintenance of the machine. The purchaser agrees to defend, protect,
indemnify, and hold Eastman Machine Company and its subsidiaries harmless from and
against all claims, losses, expenses, damages, and liabilities to the extent that they have
been caused by the purchaser’s failure to comply with the terms and instructions of this
manual.
General Safety Precautions
WARNING
This machine is equipped with very sharp and dangerous tools. Keep hands, arms, and
hair away from the cutting area and drive system at all times. Safety gloves, glasses, and
appropriate clothing may prevent serious personal injuries.
Disconnect all power sources to the machine when it is not in use or during routine maintenance, including cleaning and lubrication.
The purchaser must instruct all operators in the proper use of the machine according to the
instructions in this manual. This training must include instruction on the potential safety
hazards arising from the use or misuse of the machine. In addition to such training, the
purchaser should provide written work instructions as necessary to ensure correct use of
the machine for specific cutting applications.
Form E-509-M9000
3
WARNING
The purchaser must provide appropriate safety measures and equipment as recommended
in this manual. Observe all statutory requirements concerning the use of hazardous machinery that apply to your location.
Do not modify this machine or disable safety features. Unauthorized modification may result in serious personal injuries to the user. A qualified electrician, familiar with applicable
codes and regulations, must make electrical connections to this machine. Misuse of this
machine or use of this machine as part of another machine may result in serious personal
injuries to the user.
Safety labels must be kept clean and legible at all times. Call the Eastman factory to order
replacement labels.
CAUTION
Eastman Technology Systems equipment is not designed for use in conditions of extreme
temperature or humidity. Operating this equipment in an environment outside the specified
ranges may result in damage and will void the warranty.
Acceptable operating temperature range: 10ºC to 35ºC (50º to 95ºF).
Acceptable operating humidity range:20% to 80% (non-condensing).
Altitude: We anticipate that the system will operate within all specifications at an altitude up
to 1000m above mean sea level.
Transportation: During transportation and storage, the system is capable of with-
standing ranges from -25
up to +70
o
C.
o
C to 55oC and for periods not exceeding 24 hrs. at
Lifting/Moving: The lifting or moving of this system must be in accordance with the installa-
tion requirements. Failure to adhere to these installation requirements may
cause injury to persons or hinderance or the machine performance.
This system operates at 96dba under full load. Hearing protection devices must be used
during prolonged exposure to the noise.
Specifications
Voltage Current Frequency # of phases
Computer 120vac 6A 50/60 Hz Single
E-Box, Conveyor 230 vac 30A 50/60 Hz Three
E-box, Gantry 120vac 10A 50/60 Hz Single
Internal Blower (5) 230vac 17.4A Each 50/60 Hz Three
External Blower (1) 230vac 60A 50/60 Hz Three
Gantry 120vac 1.2A 50/60 Hz Single
5/12vdc 3/2A 50/60 Hz Single
4
Form E-509-M9000
The Eastman ETS-M9000 Automated Cutting machine has been inspected and tested at the factory prior to
shipment. The ETS-M9000 machine is shipped partially disassembled and requires some assembly and setup
before operation can take place. Refer to the installation guide for installation instructions. To get the best performance, familiarize yourself and all operators with all functions and adjustments of this equipment. Refer to the
M9000 service manual. Before any operation takes place it is important carefully read and follow the instructions in
these reference manuals.
This Illustrated Parts List is a comprehensive list of the components used in the machine. When ordering replacement parts, please include machine name and serial number. Some machine configuration may require additional
components not shown, please consult factory for part numbers.
The following list of recommended spare parts and reference manuals may be included with your machine or
purchased at a later date.
Reference Manuals
E-509 .................................. M9000 Instruction and Service Manual
E-509-M9000 ...................... M9000 Illustrated Parts List
E-515 .................................. Automated Cutting Tools Illustrated Parts Manual
E-519 .................................. Cutting Surface Selection Chart
E-521-2.1 ............................ Easicut 2 Software Manual
E-522 .................................. Air Brush Marking System Manual
Recommended Spare Parts List
Part Number Description
10-00900-2 .......................... Computer Multifunction Board
31-03002 ............................. Motion Control Board, MEI
31-B2005 ............................ X-Axis Motor
31-S3205-1 ......................... Y-Axis Motor
31-03012-2 .......................... Motor Amplifiers, Quantity of 2
54-26295 ............................. X-Axis Spur Gear, Quantity of 2
31-12660-1 .......................... 5 & 12 vdc Power Supply
54-D0066 ............................ X-Axis Motor Pulley
67-12983 ............................. X-Axis Linear Bearing, Quantity of 2
Consult Factory .................. Replacement Cutting Surface Kit
See E-515 Manual .............. Replacement Pen
See E-515 Manual .............. Replacement Cutting Tools
Software Solutions
Eastman offers a wide variety of software to solve even the most difficult tasks.
Please consult your nearest Eastman Representative or the Eastman Factory direct for more information.
Form E-509-M9000
5
M9000 Cutting System Familiarization
6
Form E-509-M9000
Computer Control Assembly
Software Solutions
Eastman offers a wide variety of software to solve
even the most difficult tasks. Please consult your
nearest Eastman Representative or the Eastman
Factory direct for more information.
Form E-509-M9000
ITEM PART No. DESCRIPTION QTY
1* 67-26309 Control Console 1
67-26309-1 Control Console, Pressurized 1
54-26422 Computer Desk w/Casters 1
31-S3285 Diagnostic/E-box Cabinet 1
2 10-26005 15" Color Monitor 1
* 10-26003 17" Color Monitor 1
3 11-00868-02 Computer Keyboard 1
4 11-00054-1 Computer Mouse, Unshielded 1
* 11-00054 Computer Mouse, Shielded 1
5 Consult Factory Computer (10-26002) 1
10-00900-2 Multifunction Board 1
31-S1009 MEI to Multifunction Cable 1
31-03002 Motion Control Board, MEI 1
6 31-B4001 E-Box Assembly 1
* Optional
7
Festoon Kit & Cable Assembly
Note: Table length 72 feet and longer require double
Festoon Track and Trolley.
Remote E-Stop Kit (not shown)
31-S3003-1 Kit for 12'-36' Long Table
31-S3003-2 Kit for 48'-72' Long Table
31-S3003-3 Kit for 84'-108' Long Table
8
Form E-509-M9000
ITEM PART No. DESCRIPTION QTY
1 67-26056 Festoon Trolley, 4 Wheel 1
2 67-26043 Festoon Trolley, Nylon, 2 Wheel A/R
67-26044 Festoon Trolley, Steel, 2 Wheel A/R
3 67-26055 Webbing Strap, Cable Tie A/R
4 67-26040 Festoon Mounting Track A/R
5 67-26038 Festoon Roller Track, 144"Long A/R
67-26038-4 Festoon Roller Track, 48"Long A/R
67-26038-8 Festoon Roller Track, 96"Long A/R
6 67-26041 Festoon Track Splice A/R
7 67-26042 Festoon End Stop 1
8 373-99-12 Screw, Self Drill & Tap Type A/R
9 31-26040 End Cap Set, Cable Protector 1
10 31-26039 Cable Protector, Floor 2
11 27-02996-1 1/4" Air Line A/R
12 100-13-2 Swivel Elbow, 1/4" 2
13 100-19-9 Filter Mounting Bracket 1
14 373-99-12 Screw, Self Drill & Tap Type 2
15 100-18-2 Filter Regulator 1
16 96-26009-TL Festoon Rail & Trolley Kit 1
17 54-26689 Rail Mount, Double Festoon Style A/R
18 E-134 Wire Rope Strain Relief 1
19 TL-261 Clamp, Wire Rope 2
20 335-38-20 Screw, Socket Hd. 3/8-16 x 1-1/4 4
21 410-38 Washer, Flat 3/8 4
22 54-27024 Mounting Plate, Stop 2
23 368-14-16 Screw, Self Tap #14 x 1" 4
A/R- As Required
TL - Table Length
EasiPull Note:
K9000S-TL X-Axis Cable Assembly Kit
Part No. Description
31-B1013-CL Main AC Power Cable
31-B1016-CL Hall Effect Cable
31-B1019-CL Y & Z Motor Cable
31-B1022-CL X1-X2 Motor Cable
31-S1005-CL UIT Cable
31-S1020-CL Encoder Cable
*31-S1023-CL I/O Cable
Emergency Stop Box Assembly
31-S3003-1 Kit for 12'-36' Long Table
31-S3003-2 Kit for 48'-72' Long Table
31-S3003-3 Kit for 84'-108' Long Table
CL - Cable Length
* EasiPull Note only: Move Male Pin 26 to 27.
Table length 72 feet and longer require
double Festoon Track and Trolley System
Form E-509-M9000
Additional Cables
Part No. Description
31-B1021-10 Amp I/O Cable, 10 Ft. Long (E-box Only)
31-S3309 Amp I/O Cable, 3 Ft. Long (Diagnostic Cabinet Only)
31-B1013-25 AC Power Cable, E-Box 25 Ft. Long (E-box Only)
9
Gantry Assembly
G9000MS
Note: MS- Machine Size
10
ITEM PART No. DESCRIPTION QTY
1 409-99 Finish Washer A/R
2 333-93-8S Screw, Cover A/R
3 335-93-8 Screw, Socket #8-32 x 1/2 4
4 410-080 Washer, Flat #8 12
5 335-93-10 Screw, Socket #8-32 x 5/8 12
6 410-010 Washer, Flat #10 6
7 402-010 Washer, Lock #10 6
8 335-102-10 Screw, Socket #10-32 x 5/8 6
Form E-509-M9000
Front Cover Assembly
54-03004-2
ITEM PART No. DESCRIPTION QTY
1 333-34-12Z Screw, Button Hd. 1/4-20 x 3/4 2
2 54-26419 Stop Disk 2
3 54-26420 Rod, Stop Disk 1
4 333-102-8S Screw, Button Hd. 10-32 x 1/2 6
5 54-26423 End Cap 2
6 91-26002 Decal, Small Eastman 1
7 91-00554 Decal, M9000 1
8 91-26005 Decal, Logo 1
9 54-C0338-2 Operator Side Cover 1
10 67-26311 Slide Bearing 2
11 54-26421 Bearing Mount 1
12 318-86-6 Screw, Pan Head #8-32 x 3/8 2
13 404-080 Lock Washer, #8 Internal 2
14 54-26426 Switch Bracket 1
15 11-1193 limit Switch 1
16 404-040 Lock Washer, #4 External 2
17 313-81-8 Screw, Round Hd. #4-40 x 1/2 2
18 54-26422 Bearing & Switch Mount 1
19 9078-003 Sping Plunger, 3/8-16 1
20 205-38 Hex Nut, 3/8-16 1
Form E-509-M9000
11
Back Cover Assembly
31-S3005-2
ITEM PART No. DESCRIPTION QTY
12 11-1193 limit Switch 1
13 404-040 Lock Washer, #4 External 2
14 313-81-8 Screw, Round Hd. #4-40 x 1/2 2
15 54-26422 Bearing & Switch Mount 1
16 9078-003 Sping Plunger, 3/8-16 1
17 205-38 Hex Nut, 3/8-16 1
18 91-26002 Decal, Small Eastman 1
19 91-00554 Decal, M9000 1
ITEM PART No. DESCRIPTION QTY
1 333-34-12Z Screw, Button Hd. 1/4-20 x 3/4 2
2 54-26419 Stop Disk 2
3 54-26420 Rod, Stop Disk 1
4 333-102-8S Screw, Button Hd. 10-32 x 1/2 6
5 54-26423 End Cap 2
6 54-C0339-2 Non-Operator Side Cover 1
7 67-26311 Slide Bearing 2
8 54-26421 Bearing Mount 1
9 318-86-6 Screw, Pan Head #8-32 x 3/8 2
10 404-080 Lock Washer, #8 Internal 2
11 54-26426 Switch Bracket 1
12
Form E-509-M9000
ITEM PART No. DESCRIPTION QTY
20 31-12943 Mushroom Switch, Red 1
31-00831 Switch Contact, NO 1
31-00832 Switch Contact, NC 1
91-26011 Decal, Yellow Emergency Stop 1
21 91-00558 Decal, Emergency, Off 1
22 31-00834 Light,12v Red 2
23 31-12628 Pause Switch, Yellow 1
31-00831 Switch Contact, NO 1
24 91-26006 Decal, Pause 1
Control Panel Assembly
31-S9003
ITEM PART No. DESCRIPTION QTY
1 31-26035 Control Panel Assembly 1
79-00417 Key Pad Label 1
2 333-93-8 Screw, Button Hd #8-32 x 1/2 4
3 31-00828 Selector Switch 1
4 31-00831 Switch Contact, NO 1
31-00830 Base 1
5 31-00839 Indicator Light, 125VAC Green 1
6 31-12943 Stop Button, Mushroom 1
7 31-00831 Switch Contact, NO 1
8 31-00832 Switch Contact, NC 1
9 31-00834 Indicator Light, Red 1
10 31-12628 Switch, Yellow Push 1
11 31-00831 Switch Contact, NO 1
12 31-00834 Indicator Light, Red 1
13 333-93-8 Screw, Button Hd #8-32 x 1/2 4
14 54-C0335-2 Plate, Control Panel 1
15 31-00838 Indicator Light, 12V Green 1
Form E-509-M9000
ITEM PART No. DESCRIPTION QTY
16 31-00828 Selector Switch 1
17 31-00831 Switch Contact, NO 1
18 31-12947 Joy Stick 1
19 31-00991 Switch, Lever Style 2
20 54-C0334 Panel Support 2
21 203-86 Hex Nut, #6-32 14
22 402-060 Lock Washer 14
23 4C2-111 Arched Speed Nut 4
24 91-26011 Decal, Emergency Stop 1
25 31-00830 Switch Base 5
13
Front End Plate Assembly
68-03002
14
Form E-509-M9000
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