Eastman 548, 562 User Manual

Eastman
Cardinal
MAINTENANCE
INSTRUCTIONS
Class
534,
548,
and
EASTMAN
ARDINAL®
562
Round
Knife
S
MALL
Parts
PIN
List
The purchaser must instruct all operators of
the equipment. All standard industrial safety measures and equipment should be provided to protect the operator. Operators must be cautioned equipment can cause bodily injury. qualified operators to instruct new persons, contact your Eastman sales representative factory direct.
.----
--
Read
that
nameplate. All
are
should
control
ing
knife
making a cut
to
being
from
TO
Turn the switch to the on position; if cutter does not start immediately, return the switch to the the line perly and not attempt to start this unit while it cut.
---
instructions
voltage
equipped
be levers
machine.
guard
clear
the
utilized,
the
OPERATE MACHINE
output
is
carefully
and
current
Eastman
with
used
material
equipment.
making full contact, then repeat procedure. Do
sharp
when
and
handles
When
machine
should
be
the
knife
being
the
power
and be sure that the unit
that
or
write
CAUTION ---
before
are
the
machines
blades
this
machine only
when
is
in
the
should
cut.
When
supply
not
kept
guard
on
improper use
If
you do not have
to
Eastman Machine
starting
motor. Be
same
as
shown
in
this
and
extreme
is
put
into
operating
in
operation
lowered
position. When
be
raised
this
equipment
should
be
off
position. Check
is
plugged
is
in
the material being
the proper use
of
-
----.
sure
stamped
only
disconnected
on
catalogue
caution
use.
Use
or
handl-
the
front
enough
is
not
in
pro-
this
SPANNER
.--------
Be
fore
performing
sure
that
power
MAINTENANCE PROCEDURES
1
Be
2
Be kept in good condition female receptacle.
3 Inspect the operating switch periodically
that
4 When replacing the knife on this cutting unit, be sure
that is
5 If the cutting unit seems to lag while not cutting, the
knife should be removed and the unit should be run without the knife to see if the machine has been greased or if there
TO REPLACE THE KNIFE
Loosen thumb screw position small hole lines up with hole the small pin the lock nut that retains the blade with the special spanner wrench. When installing a Eastman Machine Comoany knife seats sure
the
source.
sure that the rollers
sure
that
it
is
making full contact when
any lint build-up between
cleaned out.
as
shown on dotted lines.
on
that
the throat plate
.-------
TO
ADJUST THROAT PLATE
It
is
very important that the edge
possible without touching to the forward position
slot
on should straddle the blade and screws and retightened to accomplish this adjustment.
the throat plate. The slot
WRENCH
WARNING
any
of
attachment
the terminal pins
that
is
the knife gear. Install knife lock nut
the
plug
of
the base plate are kept lint free.
to
is
an obstruction somewhere.
"E"
and
with the supplies in hole
is
adjusted as outlined.
CAUTION
Discard
used
sharp
-------,
following
has
make full contact with the
swing guard
"G"
new
is
procedures, make
been
disconnected
on
the terminal block are
in
the
on
the
knife
and
"F"
Turn
the knife so the
in the standard. Insert
knife, be sure the name
facing outward
"G".
-----
knives
with
care.
of
the knife be
in
the
throat
"H"
can be loosened
to
make sure position.
the
standard
to outward
Remove
and
that the
as
close
plate
from
over-
and
in
be
_,
the
"J"
as
fastman
II
146
~=.'
'
=
~
CALL
TOLL
FREE
1-800-327·2677
;r.:
Eastman
Cardinal
Class
534,
548,
and
D
K
c
L
A
562
Do
not
It
is lubrication. compounded of
No.
Kni
fe
OiametP.r
'S--1-/
2
4 5
5-1/4
6
7-1.'2
Round
use
sewing
entirely
too
light
For
best
Eastman
30
motor
oil.
REPLACEMENT KNIVES
Carbon
Steel
soc
1-
26
1-61 1
59
·39
SOC1-59 SOC1-101 SOC1-61 SOC 1·39 HS
SOC1
Knife Diameter
soc
SOC1·101
soc soc
SOC1-77/100
Knife
Machines
CAUTION
machine
High
St
·77/100
for
results
Oil
Do
not
Speed ..
l
HS
HS
HS
HS
Carbon Slo"ed
oil
or
cutting
use
or
at
oil
High
Grooved
SOC1·59 SOC1·101
SOC1-61 SOC
SOC1·77/100
detergent
machine specially least a good
Base
Plate
Sp
.. d Steel
High
HSG
SOC 1·59
HSG
SOC1-101
HSG
1-39
HSG
HSG
SOC1-77/100
Double-Bevel Hi-Speed
oil.
grade
Rollers.
Speed
hflon
SOC
1-61
SOC1-39
Parts
Steel
HST
HST
HST HST
HST
Mod•l
USl!d
534.
534. 54S
54S.
Coated
54S
562
On
54S
562
Lis
G
F
____-'
\
\
\
LUBRICATION
TWICE A
Oil emery wheel spindles
DO EXCESS
We
for
TO
As they must be sides to assure
knife.
1 Loosen slotted head screws
2 With fingers,
Wheels are and grind at the same time when pressed lightl y against the knife clearance between the two Emery Wheels.
3 Tighten slotted head screws
TO
1 With front
down safe position, remove right and arm by loosening setscrew shaft.
DAY
at
"C".
NOT
USE
AN
AMOUNT
recommend knife gear ball bearing. Do
OF
OIL.
our
Eastman Gear
ADJUST EMERY WHEELS
the Emery Wheels wear away
adjusted.
and
proper
as
there
Proceed as follows:
are centered over the knife. Both wheels should
Adjust
centering
turn
adjusting bushings
close together as possible without touching
should
REPLACE EMERY WHEELS
of
machine facing serviceman, guard rod in
ONCE A
Lubric2.te gears. d0wn required special
Lubricant
not
use Eastman Gear
and
become farther
Emer
of
''
K''.
be no
more
"K".
" D"
DAY
one-half
y Wheels from both the wheels over the
"L"
hand
and
turn.
with
Eastman
formula (242C2
special
until Emery
than
I / 32-inch
grinding wheel sliding
arm
B
J
H
screw
Refill
formula
Lubricant
apart,
off
7-
'h
ONCE A
grease
cup
"A"
cup,
as
Gear
Lubricant
).
(242C2) for gears and Eastman
for
ball bearings
2 Remove slotted head screw
wheel with spindle in right
3
No
need to remove left slotted head screw grinding wheel with spindle.
4 Re-assemble right hand
knife as covered above.
Grease knife remove wrench Lubriko
~astmaiiTiNR
or
Eastman
"C"
80C1
·120 80C1·154
MONTH
gear bearing and
a small
grease (
Lubriko
Lubriko
"C"
hand
hand
arm
from left
arm
to
shaft
COMPANY
bearing
locknut
242C2-2)
arm
from machine. Remove
hand
at
"B",
with
spanner
amount
and
and
of
from
grease (242C2-2)
grease
replace grinding
.
arm
and
adjust
Eastman
tube.
for
gears.
replace
wheels to
lfnT8
CALL
TOLL
FREE
1-800-327·2677
14i
Eastman
Cardinal
ILLUSTRATED
Class
534, 548,
PARTS
LIST
EASTMAN
ARDINAL®
ROUND KNIFE
MACHINES
and
....
~~~CLASS
562
Round
Your
Eastman Cardinal Round designed These comprehensive exploded parts have been replacement parts,
to
carefully
provide
Knife
many
hours
prepared
as
required.
Machines
Knife
of
to
enable
has been
trouble
free
illustrations
you
Parts
carefully
operation.
to
easily
order
,..-------IMPORTANT------,
Always specify machine class and serial number when ordering parts
for faster more efficient service.
number
EXPLODED PARTS ILLUSTRATIONS
The exploded parts and parts lists in
have been
assemblies
divided
as
this
follows
illustrations
section
into
major
:
INDEX
CLASS 534 AND 548
KNIVES,
MOTOR ASSEMBLY, SINGLE PHASE ........
MOTOR ASSEMBLY, THREE PHASE ............. PAGES 152, 153
SHARPENER STANDARD GUARD
BASE PLATE ASSEMBLY ................................ PAGES 158, 159
BK TERMINAL BLOCK,
REPLACEMENT
ASSEMBLY ................................ PAGES 154, 155
ASSEMBLY ......
ASSEMBLY ......................................... PAGES 158, 159
& CARPET CUTTER ................................... PAGES 160 ,
562 ................................................................... PAGE 163
......................................... PAGE 144
...
PAGES 150, 151
.....................
ATTACHMENT
.......
PAGES 156, 157
PLUG ............ PAGE 162
List
161
148
(
\
ALL
PARTS ILLUSTRATIONS 534
MODELS
•PARTS tPARTS
SHOWN ON
EXCEPT AS
REQUIRED REQUIRED
fastman
II
~=,'
'
nrT1CINI
ARE
FOR FOR
EXPLODED
COMMON
NOTED
MODEL MODEL
CALL
PARTS
TO
548
BY
SYMBOLS.
534
ONLY
548
ONLY
TOLL
AND
FREE
FASTENERS REQUIRED TO ASSEMBLE MAJOR COMPONENTS
Part
No.
20C8·2 20C13·12 300C12·3
301C14·5 .
302C12·3
................
...
SCREW, BASE
..........
....
SCREW, 10·24 x
. ....
....
PLATE
SCREW, 8·
SCREW,
SHARPENER
TO
STANDARD
32 x 3/8 RD.
3/4
FILLISTER
8·32 x 3/8
FLAT
1·800·327·2677
!
.
'
Description
LEVER
HD. HD. HD.
SCREW (3 Req'd.) (2 Req'd .) (3 Req'd.) (2 Req'd.)
Eastman
Cardinal
Class
GUARD ASSEMBLY
SEE
PAGES
158
AND
534,548,
159
and
562
Round
Knife
Machines
Parts
Lis
300C12
302C12-3
-3
I
~---_J
STANDARD ASSEMBLY
SEE
PAGES
156
AND
157
ALL
PARTS ILLUSTRATIONS 534
MODELS
*PARTS tPARTS
SHOWN
EXCEPT
REQUIRED
REQUIRED
ARE
FOR
FOR
ON
EXPLODED
COMMON
AS
NOTED
MODEL MODEL
TO
548
BY
SYMBOLS.
534
ONLY
548-0NL
PARTS
AND
Y
fastman
~
=-
CALL
TOLL
FREE
1-800-327·2677
lt:
149
Eastman
Cardinal
Class
534,
548,
and
562
Round
Knife
Machines
Parts
List
EASTMAN
ARDINAL®
ROUND KNIFE
MACHINES
SINGLE
MOTOR
ASSEMBLY
PLEASE
MACHINE
AND
ORDERING
ALL
PARTS SHOWN ON EXPLODED PARTS
ILLUSTRATIONS 534 MODELS EXCEPT AS NOTED BY SYMBOLS.
• PARTS REQUIRED FOR MODEL 534 ONLY
t PARTS REQUIRED FOR MODEL 548 ONLY
*INCLUDES KNIFE DRIVE
No
.
Part
t1C5-30
t1C5-31 . .... . . . . .
.. ..
. .
...
..
..
ARE
DRIVE
DRIVE
PHASE
SPECIFY
CLASS
SERIAL
COMMON TO
GEAR (See page 157)
GEAR
GEAR
NUMBERS
NUMBER
PARTS
548
SPACING
SPACING
WHEN
AND
Description
SLEEVE
SLEEVE
52H
6H
No.
Part
1C5-32 ... . .....
t1C5-33 ...•.. t1C5-34 t1C5-36
*4C1-180 t4C1-186 t4C2-91 t8C4-14 *8C4-20
t10C2-27
* 10C2-30 .... .
t12C11-18
*20C3-30
t20C3-31 t20C12-64
t22C1-32 ... . .... .
*22C1-33
* 25C5-48 . t25C5
47C24 51C1-
51C1-17 .... . . . . . . . ....
t 52C5-171 .
*52C5
t 53C2-104
*53C2-107 t53C7-36 *53C7-39
55C4-99 ....
t90C1-153 *90C1-158 t90C2-143 ...
*90C2-146 ................
90C6-46
90C6-29 ..... ...
93C2-1 ...
199C1-19 ...
300C7·2
300C10-2 .
300C104
300C12 -3
300C14-4
301C10
t513C3-210
t 513C3-230
t 513C3-231 . . . . . .
t 513C3-232 t 513C3-233 . . t 513C3-234 ·
t 513C3 23
*
t 514C4-206 . . . .
t 514C4-207 .
t 514C4-208 . . . .
t 514C4-209 .
*514C4-122 ... .
*514C4-123 ....
t 514C4-210
t 514C4-211
t 514C4-212 . . . .
t * 580C1-85
t* t*675C1-14 ...
*675C1-15
. . .
...
. ...• .
4C1 -
87
. . . .... .
4C1-118
8C4-72 . . ....
8C5-10 .
12C1-12
12C1-32 . . . . . LOCK WASHER
12C11-17
199C1-19 ... . . .... . .
20C12-2 ... . ........
513
523C1-
580C1-70 ....
597C2-21. AUTOMATIC 597C2-22. 597C2-23. AUTOMATIC 597C2-24. 675C1-
783C1-3 . . . . . . . . . . . . . . . GROUND WIRE
305C10-1.
.. ..
. . ....... . . . .
. .
... ...
. .... .
.......
. .
...
...
..
. .
... ...
.........
........
..
DRIVE
....
....
.....
.............
...
-57 ... .
. . . .
16
-175 .
C3'
...
....
..
.. ..
...
..... . . .... . . .
. . . . . . .... . . . .
..................
.........
....
..............
......
.. .. ..........
....
....
.......
. .
....
......
...
. . . . SCREW. 10-24 x
-3 .SCREW .
............
...............
...... -.....
..
..
· · · · ... . . .
5
....
221
- . . . .
... ... STATOR
....
....
51
. .
.. ..
.
.. ..
AUTOMATIC AUTOMATIC
11 ....
...
. .
. . ....... . . . ..•.
. . . . . .
. . .
DRIVE
....
..
..
. .
..
...
. .
DRIVE
....
. .
..........
. . .
.......
. . ...•... .... . SWITCH
..
. . . .
...
........
. . .
...
. . . .
......
.
....
DRIVE
GEAR
FRONT FRONT
. . . . .... .
......
.
....•..
...
.
..........
.
· · · . .
..
...
TO TO
.............
...
...
. . .
...
.....
.........
STATOR STATOR STATOR STATOR STATOR
STATOR STATOR STATOR STATOR STATOR
.... ....
......
•.
. . . . . . . .
..
..
. ....
. . .
....
..
SCREW, 4-36 x
SCREW, 6-32 x
..
SCREW, 6-32 x
..
SCREW, 8-32 x
6-32x3/8
..
......
. ••..
......
. . .
....
. .... .
.. ..
....
. . . .......
. . . .
.. ........
...
....
WITH WITH WITH WITH WITH WITH WITH WITH WITH WITH WITH
CUTOUT CUTOUT CUTOUT CUTOUT
GEAR
DRIVE
GEAR
DRIVE
GEAR
GEAR
FRONT
AUTOMATIC
...
. .
.....
.......
BALL
.
.....
NUT
BEARING
..
NUT
BEARING
.
.....
. ....
. . .
...
. . .
...
...
..
. .
SPACING
....
REAR REAR
.....
FILL.HD.(2Req'd
..
..
. . .
...
.. ..
....
.... SPRING
GEAR
SPACING
WASHER
TONGUE
BEARING
BEARING
.
..
TERMINAL
. . . . . .
. . . . . . .
GUARD GUARD
. . .
.....
TERMINAL
.
.
..... ..
. .
......
. . . . . .
..
TERMINAL
TERMINAL
TERMINAL
......
. .
.....
........
........
REAR REAR
...
.....
. .
REAR
..
REAR FRONT FRONT
..
. . .
...
FRONT
. . . . . .
3/16
1/4 3/8 3/8 1/2
...
ROTOR
.
ROTOR
. . .
ROTOR
.... ROTOR
.. ..
ROTOR
. . .
ROTOR
ROTOR BAND BAND BAND BAND
BAND BAND BAND BAND BAND BAND BAND
AUTOMATIC
..
. . ......
(w/Sieeve) (w/Sieeve) (w/Sieeve) (w/Sieeve)
.. ..
DRIVE DRIVE DRIVE
..
. SCREW, 6-32 x Y4 BIND
SPACING SPACING
SPACING
SPACING
BEARING
SHAFT
. SWITCH . SWITCH
SWITCH
...
. ....
RINGS
CARRYING
CARRYING OVER OVER
.
.
...
. SWITCH BEARING BEARING
BEARING BEARING BEARING BEARING
REAR
CONTACT
.WIRE ROUND ROUND ROUND HD. (2 Req'd.) ROUND HD. (2 Req'd.) ROUND
110V, 60cy, 220V, 60cy, 220V, 50cy,
110V, 50cy, 3000 110V,
110V,50cy, 220V, 60cy, 220V, 50cy,
110V,
110V,60cy, 220V,
ATTACHMENT
GEAR GEAR
Description
SLEEVE SLEEVE
SLEEVE
SLEEVE
LOCK
LOCK SCREW (4 Req'd .) SCREW (4 Req'd .)
...
LEVER INSULATION INSULATION INSULATION
INSULATION
..
ROTOR ROTOR
WASHER
WASHER
52H/52L/6H/6L
4-1PH/7-3PH
SCREW (4 Req'd.) SCREW (4 Req'd.) SCREW
WITH WITH
60cy,
50cy, 50cy,
CUTOUT
60cy, 50cy, 60cy,
50cv.
GEAR
(2
LEVER
HANDLE
HANDLE TERMINAL TERMINAL
PIN
(2
BLOCK
BLOCK
534)(3Req'd
(Bottom)
..
SWITCH BASE SWITCH BASE
SWITCH
. .... SPACER
BALL BALL
WITH WITH WITH WITH WITH
MOTOR
LUG
HD. HD.
HD.
SHAFT SHAFT
3600 3600 3000
3600 3000 RP. 3600 3000 1500 RP. 1800 1500
3600 3000 1800 1500
SET SET SET
COVER COVER COVER COVER
HOUSING HOUSING HOUSING HOUSING BEARING BEARING
(2 Req'd.)
(4 (2 Req'd.) (2 Req'd.)
(2 Req 'd.)
SHAFT SHAFT SHAFT SHAFT SHAFT
SWITCH
SWITCH
52H/6H 52L/6L
4H 5H
6L
52L NUT NUT
NUT
FAN FAN
4H/5H
Req'
d.)
SCREW
PINS
PINS
Req'd.)
(Top)
Req'd
548) 52H
52L
4H
5H
6H 6L
4H RP.M R.P.M. R.P.
M.
R.P.
M.
R.P.M.
M.
R.P M . R.P.
M.
M. R.P.M. R.P.M.
PLUG
R.P.M. R.PM R.P.M.
RPM
4H/5H
HD.
.)
.
.
.
fastman
~
150
m
~
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TOLL
FREE
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