Earlex CHV512 Operating Instructions Manual

Page 1
Operating Instructions
Thank you for purchasing this Create by EarlexCraft Paint Spraying kit.
This is a highly versatile spray kit and can be used on a variety of applications.
BEFORE USE - PLEASE READ THESE SAFETY & OPERATING INSTRUCTIONS.
Please retain for future reference
Go to www.earlexcreate.com to register your product
Craft Paint Spraying Kit
Page 2
2
I
MP
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MAT
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(not supplied)
1.
2.
3.
Certain coatings may require dilution.
Page 3
l CAUTION: TO REDUCE THE
RISK OF ELECTRIC SHOCK OR INJURY, DO NOT EXPOSE TO RAIN. STORE INDOORS.
l The substances used with this
spray gun may contain hazardous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED WITH THIS PRODUCT AND THE MATERIAL BEING USED.
l The spray gun must only be
used with paints that have a suitable flash point for spraying. If in doubt, consult the paint manufacturer's data.
l Always ensure there is
adequate ventilation when spraying.
l NEVER spray near an open
flame, including an appliance pilot flame.
l NEVER smoke whilst spraying. l Always disconnect the unit
from the power supply when re-filling the paint container.
l Always disconnect the unit
from the power supply when cleaning the spray gun.
l Always ensure the spray area is
safe and free from all debris that may present a fire or trip hazard.
l NEVER under any
circumstances point the spray gun at another person or animal. In the event of injury occurring, seek expert medical advice immediately.
l NEVER allow children or
unauthorized users to operate or play with the spray equipment.
l Always read the paint
manufacturer's thinning instructions before use.
l Always wear the correct
protective face mask when spraying. We also recommend wearing gloves, goggles and overalls.
l After every use ensure that
you clean the spray gun thoroughly and grease the gland seal.
l Use only genuine Earlex
replacement parts.
l If the supply cord is damaged,
it must be replaced by Earlex or its appointed agents to avoid a hazard.
l Only use the spray equipment
as detailed in these instructions.
l Do not use the air hose or
power cord to pull the HVLP turbine unit.
l Check the hoses, hose
connectors and power cord daily. Any worn or damaged parts should be replaced immediately.
l This appliance is recommended
for household use only.
l This appliance can be used by
children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the
appliance. Cleaning and user maintenance shall not be made by children without
supervision.
WARNING! FIRE AND EXPLOSION HAZARD.
3
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Page 4
EXTENSION CORDS
Your Create by Earlex™ Craft Paint Spraying Kit is supplied with a power cord that is 6 feet long. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. For lengths up to 50 feet,
0.75mm extension cords should be used. For lengths over 50 feet 1mm or heavier should be used.
DOUBLE-INSULATED APPLIANCE
This is a double-insulated appliance and as such, does not require three-way earthing.
SERVICING OF A DOUBLE-INSULATED PRODUCT
In a double-insulated product, two systems of insulation are provided instead of earthing. No earthing means is provided on a double-insulated product, nor should a means for earthing be added to the product. Servicing of a double-insulated product requires extreme care and knowledge of the system, and should be done only by qualified service personnel. Replacement parts for a double-insulated product must be identical to those parts in the product.
A double-insulated product is marked with the words “DOUBLE INSULATION” or “DOUBLE INSULATED.” The symbol may also be marked on the product to denote such.
4
1. 400W Turbine Unit
2. Craft Spray Gun with 1.0mm needle
(see accessory list for extra needles)
3. Air Hose (L0543)
4. 5 Stencils (L1950)
5. Masking Tape (L1955)
6. 250ml Pot (CHVAC01)
7. Paint Stirrer (L1565)
8. DVD (L1953)
W
ha
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Imp
ortant
Electrical
Information
DVD
Page 5
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Part No.
L0215 L2038 L0206 L0231 L0211 L0230 L0216 L0210 L0208 L0272
Accessories
Page 6
Create by Earlexis a simple to use paint sprayer specifically designed for arts and crafts. The compact, portable unit and easy to use spray gun provides a soft, even spray, perfect for your decorating tasks.
6
l The 250ml spray gun offers you great control when painting.
l The Fluid Adjusting Screw (8) at the back of the gun allows you to regulate the amount of
paint spraying from the gun.
l The Trigger (14) is easy to use and control.
l You can use the Spray Direction Plate (3) at the front of the gun to change between the spray
patterns.
l Your spray gun comes with a 1.0mm needle already installed, which can be removed at the
back of the gun. This needle is perfect for detailed decorating, stencilling and fine detail projects.
In
t
r
od
u
c
t
i
on
Selecting Paint
This is a highly versatile Craft Spraying Kit that can be used with several different water-based spray mediums including acrylics, fabric and poster paints. However, some materials cannot be sprayed so please check the recommendation of the manufacturer before buying the paint. If a material refers to brush application only then it usually cannot be sprayed.
THIS UNIT CANNOT BE USED FOR TEXTURED OR SOLVENT-BASED PAINTS. USE OF THESE MATERIALS WILL CAUSE PREMATURE WEAR, WHICH WILL VOID THE GUARANTEE. TO OBTAIN THE BEST RESULTS FROM YOUR SPRAY KIT PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE USE.
Preparation
l Preparation of the surface and thinning of the paint are the two most important areas to be
concerned with to obtain the best results from your Craft Spraying Kit.
l Ensure all surfaces are free from dust, dirt, rust and grease. If necessary rub down with
sandpaper or use a wire brush to clean.
l Wipe over with a cloth, ensure surface to be sprayed is absolutely dry.
l Masking of areas is important to ensure you do not spray those areas you wish to remain
untouched.
Your Sp
ray Gun Exp
lained
Page 7
Th
i
n
n
i
n
g
Paint
Yes/no 10%
25%
30%
Emulsion Paints
Gloss Paints
Fabric Paints
Metallic Paints
Acrylic Paints
Wood Stains
Gesso Primer
Poster Paints
Glazes and Varnishes
Rough Textured Paints
Solvent-Based Paints
0%
X
l In order to spray some materials they need to be “thinned” (diluted). Thinning is very
important when spraying.
l Most paints are supplied ready for brush application and may need to be thinned (diluted) for
spraying purposes.
l Follow the manufacturer’s guide for thinning in conjunction with a spray gun.
l If in doubt please contact the manufacturer of the paint. Paint is “thinned” by adding the
substance which the paint is based upon.
l If a water-based paint then water is added.
l Follow the guidance chart above to reach the recommended consistency for your paint.
l The consistency of single cream should spray easily and leave a good finish.
l We recommend a face mask, gloves and goggles are worn at all times when
spraying.
7
XX
X
XX
X
X
Page 8
Twist and click the Air Cap (2) horizontally to obtain a vertical side to side spray pattern.
Twist and click the Air Cap (2) vertically to obtain a horizontal up and down spray pattern.
Twist and click the Air Cap (2) to a diagonal setting for a round spray pattern for more detailed projects.
8
1.
2.
3.
4.
5.
7.
Fill the Paint Container (13) with the material to be sprayed. DO NOT FILL above MAX level indicator.
Stir the paint well using Paint Stirrer (16) supplied.
Push the Paint Feed Tube (11) firmly into the base of the spray gun body.
Screw the container onto the gun body tightly. An airtight seal is essential for the correct operation of this gun. Before operating the unit please ensure that the Paint Container (13) is securely fixed to the gun body and the Gland Nut (9) is not loose.
Over time the Gland Seal (10) will wear and the gland nut will need adjusting to compensate. To check the gland nut is correctly fitted you will need a small adjustable spanner. Pull the Trigger (14) back and gradually tighten the gland nut by turning clockwise until the needle is not free to move when the trigger is released.
To obtain the optimum setting gradually unscrew the gland nut by turning anticlockwise until the Fluid Needle (6) moves forward into the Fluid Tip (4). To check your settings are correct spray a container of water. Re-adjust if necessary.
Place the motor unit onto a clean and level surface, free from any loose debris or liquids.
Connect the hose to the back of the spray gun. Uncoil the power cord and plug into a mains power socket-outlet.
ALWAYS KEEP THE MOTOR UNIT AS FAR AWAY FROM THE SPRAYING AREA AS POSSIBLE TO PREVENT PAINT FROM CONTAMINATING THE MOTOR. MASK ANY AREA YOU DO NOT WISH TO SPRAY.
Now you are set up ready to spray, switch on the unit. No paint will be sprayed until the Trigger (14) on the spray gun is gently pulled. Before starting any work on spraying actual objects we suggest you spend some time practicing on cardboard or newspaper until you have got used to how the spray gun works.
6.
1.
2.
3.
O
p
e
r
at
i
on
Spray Patterns
Fig.2
8.
9.
Vertical Jet Horizontal Jet Round Jet
10.
Page 9
9
To obtain the best results always keep your spray gun level and at an equal distance from the object you are spraying, idealy 10”-12” (side to side or up or down) from the surface. Avoid spraying at an angle as this will lead to runs on the surface (Fig.4a-4c).
Let your arm control the left to right movement rather than your wrist as this will help give you an even paint distribution over the whole area.
Do not tip the spray gun to more than a 45˚ angle when the motor is switched OFF. You can tip the spray gun at more of an angle when spraying provided the motor is switched ON.
1.
2.
3.
l The volume of paint sprayed is easily adjustable (Fig.3).
l Completely close the Fluid Adjusting Screw (8) by turning fully
clockwise. While pulling the Trigger (14), begin turning the fluid adjusting screw anticlockwise until the volume of paint you require is obtained.
l If the paint spray is too wide or contains too much paint turn the Fluid
Adjusting Screw (8) clockwise again. Once the correct spray pattern is obtained you are able to commence spraying. The paint volume needs to be adjusted everytime you change the spray pattern, especially when you use the round pattern, as this can often contain too much paint.
P
a
i
nt
V
o
lu
m
e
Spraying Technique
F
ig
.
3
Fig.4a
Fig.4b
Fig.4c
M
in.
Page 10
10
Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed will give a thick coat.
Only apply one coat at a time. If an additional coat is required, follow the paint manufacturer’s instructions for drying times.
If spraying small areas or objects keep the output setting low as this will avoid excessive use of paints and will minimize overspray.
1.
2.
3.
4.
5.
7.
6.
H
elpfu
l H
i
nt
s
Fig.5
When spraying large areas or objects, it is best to use a ‘criss-cross’ pattern, either from left to right then up or down or vice-versa. This will ensure maximum coverage (Fig. 5).
Avoid stopping and starting when spraying as this can lead to too much or not enough material on a surface.
To ensure edges are covered, commence spraying just to the side of area being sprayed.
CLEAN SPRAYER AFTER EVERY USE (SEE CLEANING INSTRUCTIONS).
Page 11
11
l Your Create by EarlexCraft Paint Spraying Kit comes complete with 5 stencils, perfect for
decorating walls, furniture, fabric and other items (Fig.6).
l Attach the stencil to the surface using the masking tape provided, making sure the stencil lies
completely flat. This will prevent the air from the gun getting underneath the stencil and raising it from the surface.
l Prepare your paint and your spray gun as explained earlier in the manual and in the DVD.
l Test the spray on a piece of paper to obtain the desired spray for your project.
l For stencilling it is best to dial down the Fluid Adjusting Screw (8) to gain a smaller spray
width. This will help you achieve a more detailed finish and finer spray.
l If any of the paint sprays outside the stencil and masking tape use a moist baby wipe to
remove quickly but gently.
l Once you have sprayed your stencil, carefully peel away the masking tape avoiding pulling any
of the background paint from the walls or item.
l Lift and remove the stencil to avoid smudging the wet paint.
l To dry more quickly you can use a hair dryer.
l If you are looking to achieve a recurring pattern, repeat the process.
l If paint starts to compromise the design of the stencil, clean with soapy water.
l You can achieve many effects by moving the stencil slightly and repeating the spray with
different colours. This will give an attractive layered design. For best results, only spray a light coat of each colour. You do not need to complete all areas of the stencil for each colour.
St
enc
i
lli
ng
Fig.6
Page 12
12
THE SPRAY GUN MUST BE THOROUGHLY CLEANED IMMEDIATELY AFTER USE. IF THE PAINT DRIES INSIDE THE GUN CLEANING WILL BECOME MUCH MORE DIFFICULT AND MAY RENDER THE GUN INOPERABLE. THIS IS NOT COVERED BY THE LIMITED WARRANTY.
The spray gun is the same as a paintbrush, if it is not cleaned the paint will go hard and can become useless. You must therefore clean this out after use.
Remove Paint Container (13) from gun.
Pull Trigger (14) to allow paint to run out of Paint Feed Tube (11).
Pour any excess paint back into its container to use another time.
Pour a quantity of warm water into the Paint Container (13), reattach the gun and gently shake to clean inside of pot.
Add fresh quantity of warm water into the Paint Container (13), attach the gun and spray into a bucket or container until the spray flows clear with no signs of paint.
Clean any remaining signs of paint from the Paint Feed Tube (11).
If the gun is still not clean repeat this process.
For a more thorough clean disassemble the gun.
Unscrew Air Cap (2).
Remove Spray Direction Plate (3).
Use a spanner to remove Fluid Tip (4).
Unscrew the Fluid Adjusting Screw (8) on reverse of the gun.
Remove Spring (7).
Remove Fluid Needle (6).
Clean all parts thoroughly with a small brush and dry before re-assembling.
Clean the turbine unit and Air Hose (19) with a damp cloth after use.
1.
2.
3.
4.
5.
7.
6.
8.
9.
10.
11.
12.
14.
13.
15.
Clea
ni
ng
I
nst
ru
c
t
i
ons
16.
Page 13
As the colours of the wires in the mains lead of the application may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black. The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.
If you need to fit a plug to the mains cord, this should be fitted in accordance with the wiring instructions below, and will need to be used with a 5 Amp fuse approved to BS 1362. If in doubt consult a qualified electrician. If you are using an extension lead it must be rated at a minimum of 6 Amps and fully unwound. Do not operate with a lead rated less than 6 Amps as this will cause premature failure of the motor which is not covered by the guarantee.
13
Screw the Fluid Tip (4) in place. Gently tighten with a spanner.
Insert Fluid Needle (6) into the back of the gun.
Next place the Spring (7) into the back of the gun over the Fluid Needle (6).
Hold the Trigger (14) down whilst you screw the Fluid Adjusting Screw (8) into place.
Release Trigger (14).
Place the Spray Direction Plate (3) on top of the Fluid Tip (4).
Place the Air Cap (2) over the Fluid Tip (4).
Screw on the Air Cap Ring (1).
Tighten the Gland Nut (9).
1.
2.
3.
4.
5.
7.
6.
8.
N
eed
le Assem
b
ly
Mains Co
nnectio
n
This unit is a Class II appliance which means it is double-insulated for your protection, no earthing wire is necessary. If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents to avoid a hazard. Your unit has been supplied with a mains cord fitted with a fuse plug. This is identified by the fuse holder in the base of the plug. Please read the following safety instructions before use.
If the fitted plug is cut off from the mains cord then the plug must be disposed of safely.
NEVER under any circumstances insert such a plug into a 13 Amp socket-outlet.
NEVER under any circumstances use the appliance or mains cord without the fuse cover
fitted. This is the little cover fixed into the base of the plug to hold the fuse in place.
If you lose the fuse cover then please contact any electrical dealer for a replacement or ring our helpline.
A replacement fuse must be rated at 5 Amps. This must be manufactured and approved to BS 1362.
IF IN ANY DOUBT CONTACT A QUALIFIED ELECTRICIAN.
1.
2.
3.
4.
5.
9.
Page 14
14
T
ro
u
b
lesh
oo
t
i
ng
Problem
Cause
Action Required
The paint runs on the item being sprayed
Paint is thin or irregular
No paint being produced
Paint too diluted
Paint volume too high
Moving too slowly
Gun trigger held too long
Gun too close
Paint too diluted
Paint volume too low
Moving too fast Spray gun clogged
Spray gun too far away
Paint too thick
Gun clogged
Paint feed tube clogged
Air hose split
Grainy paint
Container almost empty
Gun at an angle
Air intake blocked
Add undiluted material
Reduce the paint flow by turning Fluid Adjusting Screw (8) clockwise
Increase speed of application Release trigger earlier
Increase the distance between gun and work-piece
Add undiluted material
Increase the paint flow by turning Fluid Adjusting Screw (8) anticlockwise
Reduce speed of application
Clean the spray gun
Reduce the distance between spray gun and work-piece
Add water
Clean the spray gun
Clean Paint Feed Tube (11)
Replace Air Hose (19)
Filter the paint
Refill Paint Container (13)
Ensure Paint Feed Tube (11) is collecting paint
Check no paper or loose debris can block the air intake
Paint too thick Gun clogged
Paint feed tube clogged
Add water Clean the spray gun
Clean Paint Feed Tube (11)
Paint being sprayed gives an orange peel effect
Page 15
15
N
o
t
es
Page 16
© 2012 Earlex Ltd. L1952 11/12
Design Registrations:
GB 3019116
ECD 000317128-0001
US D541,903S
Copyright & Design Right Reserved © 2012
EARLEX LTD WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF
USED FOR ANY PURPOSES OTHER THAN THOSE DETAILED HEREIN
Earlex Ltd, Opus Park, Moorfield Road, Guildford, Surrey, GU1 1SZ, UK.
Tel: +44 (0) 1483 454666. Fax: +44 (0) 1483 454548.
E-mail: enquiries@earlex.co.uk Website: www.earlex.com
GUARANTEE
There is a full 2 years guarantee on your Create by EarlexCraft Paint Spraying Kit against faulty manufacture and materials from date of purchase. This is offered over and above your normal consumer statutory rights. This guarantee does not include damage to the product caused by incorrect use.
EC Declaration of Conformity
We declare that this unit CHV512 conforms to: LVD 2006/95/EC, EN60335-1,
EMF EN62233; EMC 2004/108/EC, EN55014-1, EN55014-2,
EN61000-3-2, EN61000-3-3.
INFORMATION ON THE DISPOSAL OF WASTE ELECTRICAL & ELECTRONIC EQUIPMENT KNOWN AS WEEE.
Please do not dispose of tools with your household waste collected by the council. It is your responsibility to dispose of this type of waste by handing it over to a special designated collection point for recovery and recycling.
PLEASE NOTE: We have done all we can to ensure that, if used correctly and according to these instructions, this Craft Spray Kit will give a long and trouble-free life. We accept no responsibility for damage caused by the use of incorrect or unsuitable substances, paints or fluids which have not been thinned correctly or are unsuitable for the surfaces to which they are applied, health hazards arising from lack of ventilation when working in confined spaces or failure of the equipment due to inadequate cleaning of the components after use. If in doubt always test a small inconspicuous area first. Always read the paint manufacturer’s instructions first. Neither our limited guarantee nor the above statement affects your statutory rights.
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