Earlex ASG55 User Manual

ASG55

55 Watt Electric Airless Spray Gun

OPERATING INSTRUCTIONS

Thank you for purchasing the Earlex ASG55 Spray Gun, this is a highly

versatile spray gun and can be used for a variety of applications.

BEFORE USE - PLEASE READ THE SAFETY &

OPERATING INSTRUCTIONS.

Please retain for future reference

SAFETY OPERATING INSTRUCTIONS

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<21˚C

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PLEASE READ BEFORE USE

!

l NEVER USE THE SPRAY GUN OUTSIDE

l NEVER under any circumstances aim the nozzle

l Always keep the spray basket nozzle in place

l The spray gun must not be used for spraying

l Always ensure there is adequate ventilation when

l The spray gun must not be cleaned with flammable

l NEVER spray near a naked flame, including

l NEVER smoke whilst spraying.
l Always read the paint manufacturers thinning

l Always disconnect from mains supply when

l Before cleaning, always disconnect from the

l After every use ensure you clean your spray

l Failure to clean and lubricate the spray gun after

l It is recommended that an RCD (residual current

l Keep work area clean - Cluttered areas and

l Guard against electric shock - Avoid body contact

l Keep children away - Do not let visitors touch the

l Store idle tools - When not in use, tools should be

l Do not force the tool - It will do the job better and

WHEN IT IS RAINING.

at another person or animal. In the event of an
injury occurring seek expert medical advice
immediately

during use. Never allow the spray to come in
direct contact with the skin, because of risk of
injection.

flammable paints or solvents below flash point
21˚C.

.

spraying.

liquids below flash point 21˚C.

appliance pilot flame.

instructions before using.

refilling the paint container.

mains supply.

gun thoroughly and ALWAYS LUBRICATE THE
PISTON.

use will result in the failure of the gun.

device) rated at 30mA is fitted into the mains
supply socket for added protection against
electric shock.

benches invite injuries.

with earthed or grounded surfaces (e.g. pipes,
radiators, ranges, refrigerators).

tool or extension cord. All visitors should be kept
away from the work area.

stored in a dry, high or locked place, out of reach
of children.

safer at the rate for which it was intended.

SAFETY WARNING LABEL

One of the labels on the spray gun is a warning label and shows three diagrams. If you are in any doubt about
their meaning, please see the explanation below.

l Always wear the correct protective face mask

when spraying. W
use of ear protectors, goggles, gloves and
overalls.

l Do not wear loose clothing or jewellery

be caught in moving parts. Wear protecting hair
covering to contain long hair
non-skid footwear are recommended when
working outdoors.

l Never carry the tool by the cord or pull it to

disconnect it from the socket. Keep the cord away
form heat, oil and sharp edges.

l Do not overreach - Keep proper footing and

balance at all times.

l Disconnect tools when not in use.
l Avoid unintentional starting - Do not carry a

plugged in tool with a finger on the switch. Ensure
the switch is off when plugging in.

l When tool is used outdoors, use extension cords

only intended for outdoor use.

l Stay alert - Watch what you are doing. Use

common sense and do not operate tool when you
are tired.

l Check for damaged parts - Before further use of

the tool, a guard or other part that is damaged
should be carefully checked to determine that it
will operate properly and perform its intended
function. Check for alignment of moving parts,
free running of moving parts, breakage of parts,
mounting and any other conditions that may affect
its operation. A guard or other part that is
damaged should be properly repaired or replaced
by an authorized service centre unless otherwise
indicated in this instruction manual. Have
defective switches replaced by an authorized
service facility. Do not use the tool if the switch
does not turn it on and off.

l Warning - The use of an accessory or attachment,

other than those recommended in this instruction
manual, may present a risk of personal injury.

l Have your tool repaired by a qualified person -

This electric tool is manufactured in accordance
with the relevant safety requirements. Repairs
should only be carried out by qualified persons
using original spare parts, otherwise this may
result in considerable danger to the user.

l Use only genuine Earlex replacement parts.

e would also recommend the

, they can

. Rubber gloves and

Do not direct the spray gun at

yourself or anyone else (Risk of

injection)

Do not use your spray

gun in wet weather

NOISE AND VIBRATION LEVELS

The following values were measured in accordance with EN50144.
Continuous A-weighted equivalent sound pressure level: 86.5 db
A-weighted sound power level: 99.5db
Vibration level: 6.5m/s

2

2

Do not use your spray gun for spraying

flammable materials. i.e. those with a

flashpoint less than 21˚C

TECHNICAL SPECIFICATION

Power Supply
Pump Output 240g/min
Container Capacity
Cable length

ABOUT THE ASG55.

ASG55 is a highly versatile electric airless spray

The
gun, it can be used with several different spray
mediums including, varnishes, wood treatments,
enamel paint, oil and water based paints. Airless
spraying reduces the mist associated with air
spraying and also reduces paint loss.
A number of applications can be performed including
spraying fences, sheds, boats, furniture, radiators,
models, louvre doors etc.

SELECTING PAINT

Although a large number of paints and materials can
be sprayed, some cannot. Please check
manufacturers recommendation before purchasing
paint.

THE ASG55 CANNOT BE USED FOR EXTERIOR
TEXTURED WALL PAINTS OR TEXTURED
COATINGS. USE OF THESE MATERIALS WILL
CAUSE PREMATURE WEAR ON THE PISTON
AND WILL VOID YOUR GUARANTEE.

TO OBTAIN THE BEST RESULTS FROM YOUR
SPRAY GUN PLEASE READ THE INSTRUCTIONS
CAREFULLY BEFORE USE.

Your spray gun is supplied with 0.6mm and 1.0mm
nozzles, a viscosity cup for thinning paints, flexible
extension tube for hard to reach areas and decking, a
spare atomising valve, swirl head, lubricating oil to
lubricate the piston after use, a punch tool to help free
the piston in the unlikely event of a seizure and
cleaning brushes.

PREPARATION

Surface preparation and paint thinning are the two
most important areas to be concerned with to obtain
the best results from your spray gun.
Ensure all surfaces are free from dust, dirt and
grease.

MASK ANY AREAS YOU DO NOT WISH TO BE
SPRAYED

Ensure paint is thoroughly mixed. We do not
recommend the use of an electric paint stirrer when
stirring the paint. This can increase the volume of air
in the paint, thereby reducing the effectiveness of the
spray gun.

THINNING

Thinning is particularly important when spraying.
Most paints etc are supplied ready for brush
application and need to be diluted sufficiently for
spraying purposes.

Follow the manufacturers guide for thinning in
conjunction with a spray gun. If in doubt please
consult the manufacturer of the paint. The viscosity
cup supplied will help you determine the correct
thickness of the paint.

As some paints, wood preservatives and other
sprayable materials contain particles and have

230V 50Hz~AC

1.0 Itr

1.75mtr

Cylinder Material
Rated Input 55 Watts
Spray Gun weight
Piston Material

different qualities, please
ensure that when filling the
paint container on your
the paint is filtered through
either a funnel with a filter on it,
or through nylon tights or
stockings.
large particles enter the paint
container, so preventing
blockages and providing you
with trouble free spraying.

Ensure that a face mask,
goggles, ear protectors and
gloves are worn at all times when spraying.

IDEAL VISCOSITY

Water based paints 20-25 secs
Oil Based paints 15-25 secs
Enamel paints 15-25 secs
Wood treatments no dilution
Primers 20-30 secs
Varnishes 20-25 secs
Aluminium Paints 15-25 secs
Wood Stains no dilution

Dip the viscosity cup into the material and fill up. Time
how long it takes the viscosity cup to empty (Fig.1).
Using the above chart as a guide to determine if the
material requires further thinning, thin accordingly.

NOZZLE SELECTION

The ASG55 spray gun is supplied with 0.6mm and

1.0mm nozzles. These should be used as follows:

1) 0.6mm (black) This size works best for oil-based

2) 1.0mm (yellow) This nozzle is suitable for spraying

If when spraying you find that the spray pattern is
small and splattery, and adjusting the output control
knob does not solve the problem, try a larger nozzle
size before further thinning the material. To change
nozzles unscrew the nozzle from the front of the gun
and replace with the alternative nozzle. Always
ensure that the nozzle is hand tight and always
ensure the valve assembly is fitted before replacing a
nozzle. To ensure optimum performance apply a few
drops of oil to the piston after approximately every 4
litres of material sprayed. If the spray pattern
becomes lop-sided clean the spray nozzle and valve
assembly.

3

This will ensure no

materials, stains, sealers, laquers, water-proofers
and enamels for small application areas.

woodcare treatments.

Hardened Steel

1.1kg
Hardened Stainless Steel

ASG55,

Fig.1