EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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EI-1000 & EI-2000
DIGITAL WEIGH INDICATOR/TRANSMITTER
EAGLE MICROSYSTEMS, INC.
366 CIRCLE OF PROGRESS
POTTSTOWN, PA 19464
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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Table of Contents:
Page:
3
4 Installation and Wiring.
5 Calibration.
6 Operation in automatic modes.
7 Scale Wiring color codes.
8 Troubleshooting.
9
10
11 Changing Configuration Parameters, turning off auto-zeroing.
12 4-20 mA Outputs - Parameter Setup, Testing, and Calibration.
13 4-20 mA Troubleshooting.
14
15 Day tank use - Instrument setup.
16 Calibrating an Empty Day Tank.
17 Calibrating a Day Tank that can’t be emptied.
18
19 Your notes.
The “Setup, Calibration, and Troubleshooting” manual shipped with new
instruments will have the Operation manual attached. It contains more in-depth
information such as parameter explanations, set-point settings, diagnostic
modes, and serial communications (standard RS-232, RS-485, & MODBUS
available).
If you need a copies of this or any manual contact:
Eagle Microsystems at 610-323-2250.
Email: info@eaglemicrosystems.com
www.eaglemicrosystems.com
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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EI-1000 and EI-2000: Installation and wiring.
1. Chose a mounting location for the scale base and instrument. WT3600,
ECS150x, LP4310, and any scale that has a hinge at one end must be
bolted down before use. The DCS-302, EDS-400, C3600, C7200 and DS750 should be bolted down for best results.
2. Mount instrument and scale base. See the instrument and scale manuals
for drawings if needed.
3. Wire scale base. Use TB4 on EI1000 units. See Scale Wiring section for
details. The EI-1000 has a shorting jumper on TB5 (+S,-S,-E). Do not
remove this jumper.
4. Check S2 and set for the proper power input voltage 230 or 115 V.A.C. S2
is directly above the power terminal TB1.
5. Wire up A.C. Power on TB1. G is earth ground. N is Neutral or L2. H is
Hot or L1.
6. Wire 4-20 outputs, if needed, on TB3. CH1 is the left display. CH2 is the
right display. The EI-1000 uses CH1.
7. Power up unit. The instrument should show a weight reading if everything
is wired properly. If the instrument shows A-OL, double check the scale
wiring. See the alternate color codes table below for the 4 possible color
codes.
8. When the scale is showing a weight reading, push down on the deck or
disk. The gross weight should go positive. If the reading goes negative,
reverse wires on the +S and –S terminals and recheck.
9. Calibrate the system. See the next page.
10. Setup and calibrate the 4-20 mA outputs if needed.
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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Calibration: If you are using a permanently mounted tank, see the Day tank
setup section and follow the calibration instructions there. To enter the
calibration mode:
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
1. The display will show “CFG” (EI1000) or “SEL CFG” (EI2000). Use the up
arrow to change “CFG” to “CAL 1” (1000) or “CAL” (2000). Press SELECT
(1000) or the right SELECT (2000). The display will show the gross weight
with the GROSS light flashing.
2. Remove all weight from the scale. If you are using a tank that will be
permanently mounted on the scale it can be left on the scale. Make sure
the tank is empty or pumped out to it’s lowest point.
3. Press the ZERO pushbutton to zero the instrument. On the EI-2000 use
the ZERO button on the side you are calibrating. NEVER use the arrow
keys to zero the scale. If you do so by accident, unplug the power to the
EI before exiting the calibration mode. This will prevent the zero from
being saved.
4. Place a known weight on the scale that is 10% or more of the scale’s
capacity. If you are using a scale with a stop across the back, place the
weight all the way against the stop. On all other scales, roughly center the
weight on the deck or disk. On bases designed for 150 pound or ton CL2
cylinders, calibrate with a full cylinder for best results. If using a day tank
place a known weight in the center of the tank or fill the tank with a known
amount of water or the actual chemical you are using and calibrate.
5. The instrument should show a positive reading. Use the up or down
arrows to set the correct gross weight. On the EI-2000 use the arrows on
the side you are calibrating.
6. On the EI-2000, repeat the calibration on the other side.
7. Press the right arrow twice on the EI-1000 to exit the menus and return to
the gross weight reading. On the EI-2000 use the left SELECT.
Recommended: After correct operation is verified, use the diagnostic mode to
write down the values of parameters 1.o, 1.c, 2.o, 2.c. These store the calibration
information. If the calibration or zero is altered these numbers can be reentered
to restore it.
Date( )
Date( )
Date( )
Date( )
Parameter
1.o (Channel 1 zero)
1.c (Channel 1 span)
2.o (Channel 2 zero)
2.c (Channel 2 span)
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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Operation in automatic modes 3 and 4:
1. Zeroing: Starting with an empty scale showing the gross weight, press the
zero button if the reading is not zero.
If the scale shows “n0 0” the weight exceeds the push to zero percentage
(parameter P114). See the calibration section to zero the reading.
If nothing happens double check that the GROSS light is lit. Use the select
button to show the gross weight if needed. Press zero again. You may not
be in mode 3 or 4 if the instrument still won’t zero. See the calibration
section to zero the reading.
2. Place tank on scale. Check that the gross weight is correct. (Gross = Tare +
product in tank). You may have to wait a few minutes for a stable reading while
the contents of the tank to settle.
3. If the gross weight is not correct and the GROSS light it flashing, use the
UP/DOWN arrows to adjust the weight.
If the GROSS light is not flashing, hold down the select button a few
seconds until it does.
4. Press select.
Instrument will show the tare weight in operation mode is 4. Go to step 5.
Instrument will show the correct remaining weight if the operation mode is
3. You’re done! (Partial tank see below.)
5. Use the UP/DOWN arrows to set the correct tare weight if needed.
6. Press select to save the tare and show the remaining weight.
Partial tank notes:
Assume the gross weight is correct in steps 2 and 3. If using mode, 4 continue
normally. The remaining weight will be correct.
Mode 3 will show a full tank in step 4. To fix: hold down the UP arrow while the
remaining weight is shown. The reading will jump to TARE after several seconds.
Use the UP/DOWN arrows to set the tare weight. Press SELECT when done.
Please copy this page and post it by the EI-1000 / 2000 for quick reference.
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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Scale Wiring:
Color codes vary depending on the scale type and load cells used. All four
codes can be tried without damaging the scale or the instrument.
All Eagle Microsystems scales with orange and blue wires use code A.
Code A works with the LP4300, LP4320, WP1000, WT3600, C3600 &
7200, EDS400, most scales with four mounting feet, and our hydraulic
conversion kits with the round load cell (HC3600 & 7200).
Code D or B works with the ECS150x/400 series scales. Try these codes
with any scale with a hinge and a single load cell mounted on top of the
deck. Note: If an ECS has a color code printed on the cable use it but
swap the +S and –S colors!
Code C works with the LP4310, scales with a hinge and cell mounted
inside of the deck, and our HC1000 hydraulic conversion kit.
If your scale or load cell was not obtained from Eagle Microsystems, try
code C or A first. You may want to contact the manufacturer for the color
code. You can also call us with the make and model of the scale and we
may be able to find it for you.
Wiring color codes:
Terminal
A ↓
B ↓
C ↓
D ↓
+E
Red
Red
Green
Green
+S
Green
White
White
Red
-S
White
Green
Red
White
-E
Black
Black
Black
Black
SH
Yellow
Yellow
Yellow
Yellow
Orange and Blue wire usage:
DCS 302 only.
(Code “A” on TB5)
Our other scales on
TB4
Our other scales on TB5
Orange
TB4 +S
+ Sense
+E or cap with wire nut
Blue
TB4 -S
- Sense
- E or cap with wire nut
If the wiring code you tried didn’t work:
If code A or B gives you an “A-OL” use C or D and vice-versa.
If the instrument shows a weight but the gross reading goes down when
weight is applied, swap the wires on the + and - S terminals.
If the instrument reading is unstable, check for loose connections.
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Troubleshooting:
Instrument doesn’t power up:
• Check the ribbon cable between the display and the CPU boards. It
should be plugged in all the way and have the red line next to the pin 1
markings.
• Unplug the power. Check that S2 is set for the proper input voltage.
Change it if needed and plug the unit back in.
• Use a multimeter to measure voltage at the H and N terminals on TB1.
There should be approximately 115 or 220 volts A.C. coming in. If not,
power is not reaching the instrument.
• Unplug the power. Measure the resistance across the plug. An EI set for
115 VAC should read near 70 ohms and a 230 VAC unit should read near
275 ohms. If not check the fuse located in the black fuseholder with a
slotted screwdriver top (directly below the transformer).
• Measure the + & - E terminals on TB4 or TB5 with the power on. You
should have 5 volts DC across them. If 5 volts is present, double check
the ribbon cable and J3 on the CPU board. If 5 volts is not present, unplug
the instrument, disconnect the scale(s) and plug the unit back in. If it
powers up now there is a short in the scale wiring.
• The jumper on J3 should be below the 1 (right side) for an EI-1000 and
below the 2 (left side) for the EI-2000.
EI-1000 display shows gibberish:
• Check J3 as shown above. If you ordered both EI-1000’s and 2000’s you
may have accidentally swapped displays.
EI-2000 display lights up the 8 LEDs but not the digits:
• The ribbon cable is plugged in backwards on one end.
Display is very dim:
• Unplug unit and check S2. If it is set for 230 VAC and you are running it on
115 this may happen.
• If S2 is ok, disconnect the scale(s) and plug the unit back in. If the display
is now bright there is a short in the cable or scale base. Check the cable
to the scale(s) for any point that may have been smashed or pinched
during installation.
• Measure the AC input voltage with a meter, it may be too low.
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Display shows, “n0 0” when the zero button is pressed.
• The zero button is limited in normal operation to prevent someone from
accidentally zeroing a full scale. To bypass this error if needed, go to the
Calibration section. Enter the cal mode and do steps 1,2,3 and 7.
•Faster way! If the front cover is open close dip switch #4. The gross
light(s) will flash. Press the zero button. Open switch #4. Done!
Display stays at zero or goes up slightly when placing a know weight on
the scale
and/or
Unstable weight readings:
• On the DCS-302 or DS-750 the shipping nut or bracket may not have
been removed. Flip the deck over. The nut or bracket is located under the
square box and holds the long lever(s) up against the deck.
• The EDS-400 uses foam to hold the long lever up against the deck for
shipping. Flip the deck over and remove the foam if it’s still there.
• On any scale with a hinge and a load cell mounted on top of the deck,
make sure the foot is sitting on the floor and the bolts mounting the load
cell are not touching the floor.
• On the EI-1000 with a single scale the scale should be wired to TB4
(seven position terminal).
• The EI-1000 comes with a jumper shorting the +S,-S, and –E terminals on
TB5. If it was moved to TB4, replace it on TB5
• The LP4310 and LP4300 have adjustable feet. Make sure the foot has not
been backed out so far during leveling that the threaded rod is hitting the
underside of the deck.
• Recheck the wiring. If the +E wire comes loose or is broken it can cause
the instrument to stay at zero. Check the load cell and instrument cables
for any damage.
•Measure the + & - E terminals on TB4 or TB5 with the power on. You
should have 5 volts DC across them. If 5 volts is not present, kill the
power. Disconnect the scale(s). Apply power and measure the + & - E
terminals on the CPU board. If 5 VDC is present the scale or wiring has a
short. Note: If you measure 10 Volts, that’s OK. Older indicators had 10 VDC excitation.
• Make sure there isn’t anything stuck under the scale and the sides of the
scale are not rubbing against anything.
• Check the corner readings on any scale with four load cells or four feet
(Ex. LP4300, WP1000, C3600, C7200 ). Place a weight on one corner at a
time. The corner with the lowest reading most likely has a mechanical or
electrical problem. A corner that reads high may also have electrical
problems such as a wrong load cell or bad summing box.
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Display stays at zero when chemical is pumped into the tank but increases
if the scale is stepped on or a test weight is applied:
• Turn off the automatic zero function. (Set parameter P113 off.) See the
Changing Configuration Parameters and day tank setup section for
more info.
If the weight reading starts drifting wildly or shows OL, UL, or A-OL:
• Check the cable from the scale to the instrument for damage.
• Check the wiring in the instrument for broken or loose connections.
• The LP4320, LP4300, and most multiple load cell scales have a summing
box mounted under the deck. This box will need to be opened and
inspected for moisture or corrosion if the cable looks good.
• On all scales with a summing box, inspect the connections inside the box
for loose or broken wires. Also check the cables from the load cells to the
summing box for damage.
If the weight reading doesn’t track properly:
• Inspect the scale and tank to make sure they are not rubbing against
anything.
• Check that all piping to the tank has a flexible section to allow the tank to
move.
• Check under the scale to see if anything is stuck there.
• Check that the adjustable feet have not been backed out so far that they
are hitting the underside of the deck.
Remaining weight is wrong but the gross weight is correct:
• Press SELECT several times. If you can select the tare weight use the
UP/DOWN arrows to change it.
• If you cannot get the tare weight to show, select the remaining weight.
Hold down the UP arrow. After about three seconds the unit will jump to
the tare weight and start scrolling. Release the button and use the
UP/DOWN arrows to set the tare. Press SELECT when finished.
• If that doesn’t work you have an older indicator. Enter the configuration
mode by closing dip switch S1 position 1. Set parameter P001 to “1”. This
selects the manual mode. Open the switch and you will be able to select
the tare. Note: On old style EI-1000’s hold down SELECT until “nOnE” flashes. Press
UP to get to “CFG” and press SELECT to get to “P001”. Hold down “SELECT” until
“DONE” appears to exit.
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Changing configuration parameters:
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
The display will show “CFG” (EI1000) or “SEL CFG” (EI2000). Press SELECT
(1000) or the right SELECT (2000). The display will alternate showing P001
and a number.
Faster! If the cover is open close dip switch #1 to enter the configuration mode. Open it when
done to save any changes and return to the weight reading.
EI-1000 only:
• Use the UP/DOWN arrows to select the parameter. When you stop
using the arrows the display will alternate between the parameter and
its value.
• Press SELECT. The value will flash. Use the UP/DOWN arrows to
change it to the new value.
• Press SELECT to save the change. The display will go back to
alternating between the parameter and its’ value.
• Use the UP/DOWN arrows to go to another parameter if needed.
• When done press the arrow that points to the right twice. The display
will return to the weight reading.
EI-2000 only:
• Use the left UP/DOWN arrows to select the parameter number in the left
display.
• Use the right UP/DOWN arrows to change the value in the right display.
• When done, press the left SELECT twice to return to the weigh readings.
Turning off auto zeroing:
• Enter the configuration as shown above.
• Use the UP arrow to get to P113.
• EI-1000 - Press SELECT and use the down arrow to change the value to
OFF. Press SELECT again.
• EI-2000 - Use the right DOWN arrow to change the value to OFF.
• Exit the configuration as shown above.
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4-20 mA parameter setup:
• Enter the configuration as shown on page 9.
• Use the UP arrow to get to P600. This sets what the 4-20 output follows.
• The selections are: Gr - gross weight, rE - remaining weight, GT - gross
total, rT - remaining total. “Total” modes transmit the sum of both sides of
the display on channel 1.
• EI-1000 - Press SELECT and use the arrows to change the value if
needed. Press SELECT again.
• EI-2000 - Use the right arrows to change the value if needed.
• Now go to parameter P610. This set the weight value that equals 20 mA.
• Change the value if needed as shown above.
• See “4-20 mA output testing” for calibrating or testing if needed.
4-20 mA output testing:
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
• Use the arrows to get to “AOUT”. Press SELECT.
• “Ao.test” (EI-1000) or “Ao T 4.00” (EI-2000) will be displayed.
• If using an EI-1000 press SELECT and “4.00” will start to flash.
• The output is now forced to 4 mA. Connect a current meter or check the
remote readout to check the output.
• Using the arrows (right side on EI-2000) will force the output to the value
shown.
• Go up to 20.0. Check the output is 20mA or full scale on the remote
readout.
• Go to 12.00 mA. Check the output is 12mA or half scale on the remote
readout.
• On the EI-1000 press SELECT when done to return to Ao.TEST.
Calibrating the 4-20mA outputs:
Enter the configuration as shown above and select “AOUT” as shown in the first step.
1. Go up to “Ao.1 4“ (“Ao.1 4.0” on EI-2000, use the left arrows.)
2. Connect an mA/current meter capable of displaying 20.00mA to
0.01 mA to CH1 output.
3. On the EI-1000 press SELECT. The “4” will flash.
4. Use the up/down arrows to set the output to 4.00 mA on your
meter. The readout on the indicator will not change. (Use right
arrows on EI-2000)
5. On the EI-1000 press SELECT. The “4” will stop flashing.
6. Use the up arrows (left on EI-2000) to get to “A.o 1 20”
7. Press select on the EI-1000.
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EI-1000 & 2000: Setup, Calibration and Troubleshooting.
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8. Use the arrows to set the output to 20.00 mA on your meter.
9. Press select on the EI-1000 to stop the flashing and save the
value.
10. If needed, now hook your meter to CH2 output.
11. Go up to “Ao.2 4”
12. Repeat steps 3 through 9 using the Ao.2 prameters to set the
channel 2 output.
13. Use the left SELECT button or the right pointing arrow on the
EI-1000 to exit all the way back to the weight reading to save
the new calibration.
Setting the zero and full scale on your remote readout:
Enter the configuration as shown on page 9.
• Use the arrows to get to “AOUT”. Press SELECT.
• “Ao.test” (EI-1000) or “Ao T 4.00” (EI-2000) will be displayed.
• If using an EI-1000 press SELECT and “4.00” will start to flash.
• Go to 4.00 mA. Zero your remote readout if needed.
• Go to 20.00 mA. Set your remote readout to full scale.
• On the EI-1000 press SELECT when done to return to Ao.TEST.
4-20 mA troubleshooting:
Go through the output testing as shown above.
• If you find any trouble when using a DMM, check your meter against a
known good 4-20 output to verify it is functioning properly. Worn test leads
may not make a good connection and cause low readings. We’ve also
found some low cost digital meters do not read low DC currents properly.
• If there is no current output, set your meter to volts DC. Measure the
output. If you have a reading of 10 VDC or higher the current fuse in your
meter may be bad.
Remote readout isn’t working:
• The EI1000/2000 is an active or sourcing output. Check that your remote
is set as a passive input.
• Disconnect the loop and hook a meter up to the output directly. Check the
4,12, and 20 mA points again. If the output works now any problems are in
the remote readout or the wiring.
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Remote readout shows proper values in test mode but doesn’t track the
weight shown by on the indicator’s display:
• Check the P600 and P610 settings as shown in the “4-20 mA parameter
setup” section. P600 selects gross or remaining weight tracking and P610
sets the weight that will be 20mA.
Note: The reading displayed on the remote will be within 1% of the reading on
the EI1000 or EI2000.
Remote readout changes during testing but doesn’t track properly.
• Check that your remote is set as a passive input. If it’s sourcing current it
may be “fighting” the EI’s analog output.
• Calibrate the 4-20 mA outputs as shown above.
• Go through the output test again and check the output values with a
meter.
• If this tests ok then set the zero and full scale on your remote readout as
shown above.
Remote readout doesn’t change or no current output.
• If there is any current from the output but it is “stuck” and won’t follow the
test readout, the output is bad. The chips are socketed and can be
replaced in the field. U7 drives the CH1 output and U8 drives CH2. It may
be best to send the EI1000/2000 in for repair as there may be other failed
components.
• If there is no current output, set your meter to volts DC. Measure the
output. If you have a reading of 10 VDC or higher check the current fuse in
your meter. It may be bad.
• If your meter doesn’t show any voltage in the above step, the output is
blown. It may be The U7 or U8 chips as in the first step above.
• If the 4-20 output doesn’t change when reading weight but works in the
test mode there is a setup problem. Check the P600 and P610 settings.
Also check the tare and remaining weights if P600 is set to rE or rT.
Output current is stuck over 21 mA or under 3.4 mA but not zero.
• The output chip is blown. The chips are socketed and can be replaced in
the field. U7 drives the CH1 output and U8 drives CH2. It may be best to
send the EI1000/2000 in for repair as there may be other failed
components.
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Day tank use – Instrument setup:
If you are using a day tank you must set parameter 113 to off. This is the auto
zero. If this parameter is not turned off the instrument will zero out the reading as
the chemical is pumped in. If the instrument skips over P113 set P100 to USER
and P113 will appear in the menu. If parameter 213 is available set it to off as
well. See the Changing Configuration Parameters page for an example.
The operating mode of the EI1000 or 2000 should be set to fully manual (P001
set to 1).
Set the tare weight to 0. On a day tank application the gross and remaining will
show the same value.
All piping to the tank must have a flexible section to allow the scale and tank to
move. If any pipes are rigidly attached it will affect the accuracy of the scale.
Install a flexible section if needed. Do not allow the tank or scale to bear the
weight of any piping.
Unless the pumps can completely empty the tank, there will be some product left
in the bottom. This residual can be ignored. The weight will show how much
usable product is left in the tank.
The instrument can be calibrated to read in gallons instead of pounds if desired.
Make sure to clearly mark “Gallons” on the instrument face to avoid any
confusion if you do this.
On the LP4300 or any scale with four load cells you can place known weights on
the top of the tank to calibrate they system instead of adding product. Use
weights totaling at least 10% of the tanks capacity. This won’t work with the
LP4310 and LP4320.
If the display stays at zero when chemicals are pumped into the tank, double
check parameter P113 (auto zero) is OFF. A quick test is to put a weight
between 2 to 5 pounds on the scale. If the instrument goes to zero within 20
seconds this parameter is on. See the Turn off Auto Zero section.
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Calibrating an empty day tank.
Any auto zeroing (parameter 113 on EI series) must be set to off when using a
day tank! Check this before continuing.
If the tank can be emptied or is empty, use this procedure. If it can’t, follow
the next procedure.
1. Enter the calibration mode.
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
2. The display will show “CFG” (EI1000) or “SEL CFG” (EI2000) Use the up
arrow to change “CFG” to “CAL 1” (1000) or “CAL” (2000). Press SELECT
(1000) or the right SELECT (2000). The display will show the gross weight
with the GROSS light flashing.
3. Pump the tank out as far as possible. Do not run any pumps dry if this will
cause damage.
4. Press the ZERO pushbutton to zero the instrument. On the EI-2000 use
the ZERO button on the side you are calibrating. NEVER use the arrow
keys to zero the scale. If you do so by accident, unplug the power to the
EI before exiting the calibration mode. This will prevent the zero from
being saved.
5. Add a known amount of product (at least 10% of the tank’s capacity) to
calibrate. The weight reading should rise while the product is being added.
If it doesn’t, stop! Further troubleshooting is needed.
6. The instrument should show a positive reading. Use the up or down
arrows to set the correct gross weight. On the EI-2000 use the arrows on
the side you are calibrating.
7. To verify the calibration, add another known amount of product. The
weight reading should increase to match.
8. Press the right arrow twice on the EI-1000 to exit the menus and return to
the gross weight reading. On the EI-2000 use the left SELECT.
An example using water in a 200 gallon tank:
Enter cal mode. Pump as much water out as possible. Note the gross weight
should be dropping. For this example five gallons were left in the tank.
Zero the scale. Add 20 gallons. The weight reading should rise.
Water is 8.3454 pounds per gallon, so 20 Gallons x 8.3454 = 166.9 pounds.
Set the instrument to read as close to 166.9 as possible. Then exit the cal mode.
After adding 10 more gallons there reading would be 205.4 if there are no
mechanical problems.
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If the tank can’t be emptied now use this procedure. The tank must be
pumped down later to set the true zero.
1. Enter the calibration mode.
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
2. The display will show “CFG” (EI1000) or “SEL CFG” (EI2000) Use the up
arrow to change “CFG” to “CAL 1” (1000) or “CAL” (2000). Press SELECT
(1000) or the right SELECT (2000). The display will show the gross weight
with the GROSS light flashing.
3. Press the ZERO pushbutton to zero the instrument. On the EI-2000 use
the ZERO button on the side you are calibrating. NEVER use the arrow
keys to zero the scale. If you do so by accident, unplug the power to the
EI before exiting the calibration mode. This will prevent the zero from
being saved.
4. Check the level in the tank to make sure it won’t overflow when the
desired amount of product is added.
5. Add a known amount of product (at least 10% of the tank’s capacity) to
calibrate. The weight reading should rise while the product is being added.
If it doesn’t, stop! Further troubleshooting is needed.
6. The instrument should show a positive reading. Use the up or down
arrows to set the correct gross weight. On the EI-2000 use the arrows on
the side you are calibrating.
7. To verify the calibration, add another known amount of product. The
weight reading should increase to match.
8. Press the right arrow twice on the EI-1000 to exit the menus and return to
the gross weight reading. On the EI-2000 use the left SELECT.
9. The scale is calibrated at this point but the zero is not correct. Let the take
drain as low as possible through normal usage. It doesn’t matter if this
takes a few days. The weight reading will go negative but still track
properly. Don’t let any pumps run dry if this will cause damage!
10. When the product in the tank is at it’s lowest point, repeat steps 1,2,3 and
7 above to set the zero.
Another example using water in a 200 gallon tank that can’t be emptied:
Enter cal mode and zero the scale. Add 20 gallons. The weight reading should
rise.
20 Gallons x 8.3454 lbs/gal = 166.9 pounds.
Set the instrument to read as close to 166.9 as possible. Then exit the cal mode.
After adding 10 more gallons there reading would be 205.4 if there are no
mechanical problems.
Page 18
EI-1000 & 2000: Setup, Calibration and Troubleshooting.
Page 18 of 19
Note that the total amount in the tank is unknown at this point. As the 30 gallons
that were added are used the weight reading will drop to zero, then go negative.
When the water is at it’s lowest level, zero the scale.
Recommended: After correct operation is verified, use the diagnostic mode to
write down the values of parameters 1.o, 1.c, 2.o, 2.c. These store the calibration
information. If the calibration or zero is altered these numbers can be reentered
to restore it.
Date( )
Date( )
Date( )
Date( )
Parameter
1.o (Channel 1 zero)
1.c (Channel 1 span)
2.o (Channel 2 zero)
2.c (Channel 2 span)
See the EI-1000 and EI-2000 Operating manual for more in depth information on
these instruments. We’ll be glad to email it to you if needed.
Contact Eagle Microsystems with any questions at 610-323-2250.
Email: info@eaglemicrosystems.com
www.eaglemicrosystems.com
Page 19
EI-1000 & 2000: Setup, Calibration and Troubleshooting.
Page 19 of 19
Notes:
9/10/14 6:59 AM
Page 20
EI-1000 FEATURES
• Up to four scale bases
• User selects scale base via front panel keypad.
• Up to four continuous 4-20mA outputs
• Six-digit display for up to 999,000 lb or kg scale displays.
• Up to ten relay outputs
EI-2000 FEATURES
• Up to two scale bases
• Simultaneous display of both channels via the dual four-digit display.
• Two 4-20mA outputs
• Up to ten relay outputs
EI-2000S BOARD OPTIONS
The following options must be specified at the time of ordering.
Set point relays
RS485
RTC
Adds two, 3A, 250V AC, 32V DC, mechanical relay contact outputs
Adds a two wire RS485 interface with MODBUS-RTU support.
Adds time & date
OPTION BOARDS
EI-2000-EXP
This board mounts on the EI-2000S-CPU board. It furnishes two additional scale inputs
(channels 3 & 4), two additional relay contacts, and two 4-20mA analog outputs.
EI-2000-IO
This board mounts on the EI-2000S-CPU board. It furnishes eight additional relay contacts
and four remote switch inputs.
Note: If both option boards are needed, they are mounted off-board and connect to the EI2000S-CPU via ribbon cables.
SPECIFICATIONS
Power Supply
A.C. Voltage (switch selectable): 115V/230V Current Capacity 240mA
Power: 12W Excitation Voltage 5V +/- 0.25V
Relays
Type: Form-A (N/O)
Current capacity: 3A Compliance: 10V
Maximum V. AC: 250V Load: <510ohms
Maximum V D.C. 250V Current range: 0 – 22mA
Mechanical: Yes
Environmental
Temperature range: -10C to 40C
Humidity (non-condensing): 2% RS232 Standard
Loadcell
Remote Sense Scale 1 only
Analog outputs
Real Time Clock
Serial I/O
Optional
RS485 Optional
Page 21
S
PUSHBUTTONS
The EI-2000 has a set of pushbuttons for each of the two channels, and the EI-1000 has one
set of pushbuttons that control up to four channels (scale bases). The pushbutton functions
listed below describe their typical uses. However, when applicable, the pushbutton(s) may be
used for other functions, which is documented in this manual.
ZERO
DOWN ARROW
SELECT
Press to zero the gross or used weight.
Press to decrement (decrease) the value displayed
if it’s adjustable.
Select gross, tare, remaining, etc. This pushbutton
-
ELECT
is used for many other functions, as well.
UP ARROW
Press to increment (increase) the value displayed if
ZERO
it’s adjustable.
RIGHT ARROW
EI-1000 only: Selects a channel or exits from front
panel configuration/calibration access.
DISPLAYS
EI-2000
PUSHBUTTONS
The main operating mode of the meter is, of course, viewing the weight on the scale(s)
connected to each channel. One can select, via the appropriate SELECT pushbutton, several
weight values; they are as follows:
Gross weight
This is the total weight on the scale, which includes the weight
of the container (e.g., cylinder, tank, or barrel) and the weight of
the product.
Tare weight
This is the weight of the container (e.g., cylinder, tank, or
barrel).
Remaining weight (a.k.a. net weight)
This is the weight of the product (e.g., Chlorine) that
the container holds.
Used weight
This is the weight of the amount used since the scale was last zeroed, which is done by
either “starting” the channel (operating modes 2, 3, and 4) or pressing the ZERO pushbutton
while viewing this display. The EI-2000 display will alternate between a “USEd” message and
the actual used weight value. This value increases with decreasing weight on the scale since
it represents the amount of product used so far.
Page 22
LED INDICATORS
EI-
LED
GROSS
TARE
REMAIN
LO LEV
ZERO
USED
RATE
ALM #1
ALM #2
1000
EI-
2000
√ √ Gross weight is being displayed Gross weight is adjustable (CAL)
√ √ Tare weight is being displayed
√ √ Remaining weight is being displayed.
√
√ Not used at this time. Never
√ Used weight is being displayed. Never
√ Not used at this time. Never
√
√
The weight on the scale is below the lowlevel set point.
Same function as the LO LEV that is
described above (set point A).
Same function as the LO LEV that is
described above (set point B).
SOLID FLASHES
Flashes when the TARE has the lock
enabled indicating that the tare is
adjustable.
The tare
remaining weight is adjustable.
Never
Never
Never
LED flashes when the
POUND (lb) AND KILOGRAM (kg) UNITS OPERATION
The EI-1000 and EI-2000 meters may operate using lb or kg units. DIP switch S1-3 selects
the desired unit. If one wishes to switch to the other unit, simply flip the switch to the opposite
setting; no recalibration is necessary. It is necessary to select the proper S1-3 switch setting
so the unit selection works properly (i.e., do not calibrate the scale in kg if the S1-3 switch is
set to lbs). Also, all parameters that were set using the previous units are converted to the
equivalent value of the newly selected unit.
EI-1000 CHANNEL/SCALE BASE SELECTION
If more than one channel is enabled, the RIGHT ARROW pushbutton selects which channel
currently being displayed. Note: The first press of the RIGHT ARROW pushbutton displays,
for one-second, the selected channel (CH x), and the subsequent presses change the
channel.
OPERATING MODES
The EI-1000 & EI-2000 meters have five operating modes to simplify user interactions with
the meter. The descriptions below will reference the set of pushbuttons for the left or right
(CH1 or CH2) channel on the EI-2000 or the set of pushbuttons on the EI-1000 that control
all, up to four, scales. Configuration parameter P001 selects which operating mode, 1 thru 5,
is enabled for all scales.
MODE 1: FULLY MANUAL MODE
Typical application: drum scales, bin and hopper scales - Remaining, tare, & gross weights
are displayable.
1. An empty scale should read zero. If it does not, press the ZERO pushbutton. If
“no 0” is displayed, access the calibration mode to zero the scale.
2. Place container on the scale.
3. Press the SELECT pushbutton to go to the tare weight.
4. If necessary, adjust the tare weight value via the arrow pushbuttons.
5. Press the SELECT pushbutton to go to the remaining weight.
1. An empty scale should read zero. If it does not, press the ZERO pushbutton. If
“no 0” is displayed, access the calibration mode to zero the scale.
2. Place container with product on the scale.
3. Instrument will show the REMAINING weight and will flash the tare LED.
4. Use the UP and DOWN arrow pushbuttons to adjust the remaining weight
displayed.
5. Press the SELECT pushbutton, the tare LED will stop flashing.
If you need to adjust the REMAINING weight again, press and hold either the UP or DOWN
arrow pushbutton for 3 seconds, the tare LED will start to flash and the remaining weight will
now be adjustable. Press the SELECT pushbutton when finished.
MODE 3: AUTOMATIC OPERATION
Typical application: full cylinders/tanks - Remaining and gross weights are displayable.
1. An empty scale should read zero. If it does not, press the ZERO pushbutton. If
“no 0” is displayed, access the calibration mode to zero the scale.
2. Place a full container on the scale; the Gross LED will flash.
3. Adjust gross weight by using the UP and DOWN arrow pushbuttons.
4. Press the SELECT pushbutton; the tare weight will be automatically calculated
and stored in memory. The preset “START” value (configuration parameter
Px17) of remaining chlorine weight will now be displayed, and the REMAIN LED
is illuminated.
If the REMAINING weight must be adjusted again, one should press and hold either the UP
or DOWN arrow pushbutton for 3 seconds. The tare LED will start to flash and the remaining
weight will now be adjustable. Press the SELECT pushbutton when finished.
MODE 4: ADJUSTABLE TARE
Typical application: partially used chlorine cylinders - Remaining, tare, & gross weights are
displayable.
1. An empty scale should read zero. If it does not, press the ZERO pushbutton. If
“no 0” is displayed, access the calibration mode to zero the scale.
2. Place a full container on the scale.
3. The Gross LED will flash.
4. Adjust gross weight by using the UP and DOWN arrow pushbuttons.
5. Press SELECT, tare will now be displayed (tare LED should be illuminated).
6. Adjust tare, as required, by using the UP and DOWN arrow pushbuttons.
7. Press SELECT, the remaining weight will now be displayed (REMAIN LED
should be illuminated).
Page 24
MODE 5: USER-ADJUSTABLE REMAINING
Typical application: chlorine gas cylinders. - Remaining and gross weights are displayable.
1. An empty scale should read zero. If it does not, press the ZERO pushbutton. If
“no 0” is displayed, access the calibration mode to zero the scale.
2. Place a full container on the scale.
3. “REMAIN” LED will light.
4. Use the UP and DOWN ARROW pushbuttons to adjust the remaining weight
displayed.
5. The SELECT pushbutton will toggle display between gross and remaining
weights.
Note: This operating mode mimics the standard modes of other manufacturer’s scales. The
ability to display the true “Gross” weight value allows the operator to verify the remaining
value displayed; overfilled cylinders can be detected.
IN MODES 2 & 5, THE DISPLAYED “REMAINING” VALUE CAN BE EASILY CHANGED TO GIVE AN ERRONEOUS
READING. BEFORE REMOVING THE VALVE FROM AN ”EMPTY” CYLINDER OR OPENING THE VALVE ON A FULL
CYLINDER, ALWAYS VERIFY THE REMAINING VALUE WITH THE GROSS WEIGHT.
MODE 6: GROSS ONLY MODE
Typical application: Varies
The only weight displayed is gross. One calibrates by manually enabling this calibration
mode.
HIDDEN PUSHBUTTON FUNCTIONS
Scale gross weight recalibration/restart:
When a cylinder or tank is on the scale (above the weight threshold in modes 2-5, see
parameters P116, P216, etc.), press and hold the SELECT pushbutton until the gross LED is
starts to flash. At this time, the user may now use the UP and DOWN arrow pushbuttons to
adjust the gross scale calibration. When satisfied that the weight is correct, press the
SELECT pushbutton to restart the scale. Depending on the operating mode, a new start
remaining weight will be calculated and the used display will be zeroed.
Tare lock:
If this function is enabled (parameter P030), operating modes that display the tare weight
(modes 1 and 4), will not allow adjustment of the tare weight without first holding the UP or
DOWN arrow pushbutton for three seconds. To store the new tare, press the SELECT
pushbutton to display the remaining weight.
Front Panel Configuration/Calibration/Diagnostic Access (FPA)
The user has the option of accessing ALL configuration, calibration and diagnostic functions
without opening the enclosure. Parameter P999 selects whether or not this is enabled (it is
set to no or yes).
EI-1000: Press and hold [SELECT] + [RIGHT ARROW] for greater than three seconds.
Page 25
EI-2000: Press and hold [LEFT SELECT] + [RIGHT SELECT] for greater than three seconds.
When the FPA menu is first displayed, the CFG option is shown. The selections are
configuration (CFG), calibration (EI-2000 has CAL and the EI-1000 has CAL1 through 4),
analog output (AOUt), and diagnostic (dIAG). Press the UP or DOWN ARROW pushbutton
below to select another mode, and press the “enter” pushbutton to select the function:
Menu choice selection:
EI-1000: [DOWN ARROW] or [UP ARROW]
EI-2000: [RIGHT UP ARROW] + [RIGHT DOWN ARROW]
To make a selection, press…
EI-1000: [SELECT]
EI-2000: [RIGHT SELECT]
To exit the calibration/configuration/diagnostic mode, press…
EI-1000: [RIGHT ARROW]
EI-2000: [LEFT SELECT]
The user will be returned to the FPA menu. The user can either select another menu choice
using the UP ARROW or DOWN ARROW (plus SELECT) pushbuttons or exit back to the
weigh mode by pressing the pushbutton stated above.
CONFIGURATION
To enter configuration, either set the DIP switches to S1-1=ON, S1-2=OFF, and S1-4=OFF or
use the front panel access method.
EI-1000 PUSHBUTTONS
To select a parameter, press the UP ARROW or DOWN ARROW pushbutton; the parameter
label (Pxxx) is displayed and then its value is displayed (alternates the two).
To adjust a parameter, press the SELECT pushbutton; the current parameter value will flash.
Using the UP ARROW and DOWN ARROW pushbuttons, adjust the value to the desired
setting. Finally, press the SELECT pushbutton again to enter the new value.
EI-2000 PUSHBUTTONS
Select a parameter by the LEFT UP and DOWN ARROW pushbuttons, and adjust the value
by the RIGHT UP and DOWN ARROW pushbuttons.
P001 Operation (1 – 5)
This selects the operating mode for the meter. See the “operating mode” section of this
manual for a detailed description of each one.
P010 lb/kg (display only)
This displays the engineering unit, lb or kg, selected by S1-3. The user can change the units
DIP switch at any time; all values that were entered in pounds are automatically converted to
kilograms and vice versa.
P020 Used display enable/disable (ON/OFF)
If set to on, the used display is available to be selected via the select pushbutton.
Page 26
P030 Tare lock enable (Y) or disable (N).
This applies to operational modes 1 & 4. While viewing the tare value, press and hold the up
or down arrow pushbutton. After three seconds, the tare value will be adjustable. Also, the
tare LED will flash. Press the select pushbutton to view the remaining weight and to store the
tare value permanently.
SCALE PARAMETERS
P100 through P400 set needed parameters for the attached scale bases. If a scale base is
set to OFF, this applies to channels 2, 3 and 4; all of its parameters are hidden except for the
scale selection.
P100-P199 Scale 1 parameters
P200-P299 Scale 2 parameters
P300-P399 Scale 3 parameters (EI-2000-EXP must be installed)
P400-P499 Scale 4 parameters (EI-2000-EXP must be installed)
P100 Scale selection (auto-configuration)
This parameter selects the Eagle Microsystems scale connected to the scale channel input
Px00 Function
OFF This turns the channel off if it’s not needed (2, 3 and 4).
CY-1
Copy the channel 1 setup; this is available for channels 2, 3, and 4. The parameters
and set points are hidden since they are identical to channel 1.
USER All scale parameters are available.
This selects a scale, see scale selection table below. All parameters are
1 & up
automatically setup. The resolution and average parameters (Px11 & Px12) can be
changed.
To load default scale calibration for the scale selected above, press and hold the RIGHT
SELECT (EI-2000)/SELECT (EI-1000) pushbutton until LOAD YES/NO (Y/n) appears. Press
the (RIGHT) UP ARROW to select yes or no (Y/n) and then press the (RIGHT) SELECT
again to enter your choice. This also must be done for channels two through four (if enabled).
P110 Full-scale (10 to 9900)
This sets the full-scale in the units selected by the lb/kg switch, S1-3. This is used to limit set
points and other parameters that are entered using lb or kg weighing units.
P111 Resolution (0.0001 to 500)
This sets the weight division for the unit selected by the lb/kg switch. The choices for the EI2000 are 0.1, 0.2, 0.5, 1, 2, and 5. The choices for the EI-1000, since it has a six digit display,
are extended to the range of 0.0001 to 500.
P112 Average (1, 2, 4, 8, 12, 16, or 20)
This parameter sets the number of scale weight acquisitions before the display is updated to
the weight on the scale. Higher numbers yield a more stable less responsive meter reading.
Auto zero is used to automatically zero the meter (same as pressing the zero pushbutton).
This setting controls how much of scale range in percentage will automatically be zeroed
when the load (e.g., container, tank or cylinder) is remove from the scale. All negative values
are zeroed regardless of this setting unless it is set to off.
Example: If full-scale is 300lbs and auto-zero is set to 0.5 (%), the weight must be below
1.5lbs for the meter to automatically zero the scale.
P114 Push to Zero/Auto-zero PTZ/AZ maximum range (OFF, 2, 5, 10, 20, 50, or ALL).
When the load is removed from the scale, in an ideal world, the weight returns to zero.
However, usually the meter reading is above zero. If the auto-zero is enabled (Px13) and the
weight is within its range, the meter will automatically zero the weight. If it’s not, the user
should press the zero pushbutton for the selected channel.
The PTZ/AZ parameter, set in percentage of full-scale, selects the maximum amount of
weight that is permitted to be zeroed either automatically or by pressing the zero pushbutton.
Example: If full-scale is 300lbs and PTZ/AZ is set to 2 (%), the weight must be below 6 lbs for
the meter to allow the automatic zero (AZ), if enabled, to zero the scale or the ability to zero
the scale via the ZERO pushbutton. Note: If the threshold (Px16) weight is exceeded, the
automatic zero and pushbutton zero are inhibited.
Note: The “ALL” setting allows unlimited zeroing ability, which is not a recommended setting
since the scale load-cell may be shifting too much.
The off setting was added to firmware version 6.21. The user must enable calibration to zero
the scale.
Page 28
P116 Threshold (0 to full-scale)
This applies to operating modes 2 through 5. This sets the point (in lbs or kgs) that the meter
will enable, depending on the operating mode, switching to remaining or enabling adjustment
of the gross weight calibration or remaining weight.
P117 Start (0 to full-scale)
This parameter applies to operating modes 3 & 4. This is the value of the remaining weight
(in lbs or kgs) when the scale channel is “started.” See the “operating modes” section of this
manual.
P2xx, P3xx & P4xx
Parameters P2xx, P3xx and P4xx are identical to the P1xx set but control scale bases two
through four, respectively. Inactive channel parameters are hidden. If the EI-2000-EXP is not
installed, P3xx and P4xx parameters are not available.
P500 Set point A mode selection
Set points are disabled
Off
Lo(w)-level
Hi level
Low-level, remaining weight set point
High-level, remaining weight set-point
The set points have a 1% hysteresis (based on the full-scale) and an activation delay of three
seconds. For example, if the full-scale is 300lbs, the set point is 10lbs, and the low-level set
point mode is selected, the relay is energized when the remaining weight is equal to or below
10lbs for three seconds. The relay is de-energized when the remaining weight goes above
13lbs. If the high-level set point is enabled, the relay is also energized at 10lbs after three
seconds, but it’s de-energized at 7lbs.
P501 Set point B mode selection
This parameter is used if either the EI-2000-EXP or EI-2000-I/O board is installed or if the EI1000 meter has only one channel enabled. The selections are identical to the P500
parameter.
P510 Set point A value for channel 1
P511 Set point B value for channel 1
P520 Set point A value for channel 2
P521 Set point B value for channel 2
P530 Set point A value for channel 3
P531 Set point B value for channel 3
P540 Set point A value for channel 4
P541 Set point B value for channel 4
These are the set point values for each channel; they are set in lb or kg units, depending on
the unit selection switch, S1-3.
Page 29
EI-2000S-CPU
The diagram to the right shows an example
of relay contact wiring.
The relay specifications are mechanical,
3A, & 250VAC/250VDC maximum.
TB2 contacts are “dry” (potential free), so
the load power supply is external, see the
example circuit to the right.
If the load is inductive, add a snubber (RC)
circuit across the relay contact terminals to
greatly extend the life of the relay contacts.
One can also connect the snubber across
the load in lieu of the contacts.
Note: Both the EI-2000-EXP and the EI-2000-IO are both installed in an expanded enclosure.
EI-2000-IO WIRING
P600 Analog output type selection
Analog output: rE (remaining weight), Gr (gross weight) , Gt
(gross total – sum of all active channels), and nt (remaining total
– sum of all active channels). This selects the weight that is
transmitted via the 4-20mA analog outputs.
P610 Analog output 20mA (full-scale) weight for channel 1
P620 Analog output 20mA (full-scale) weight for channel 2
P630 Analog output 20mA (full-scale) weight for channel 3
P640 Analog output 20mA (full-scale) weight for channel 4
A 20mA analog signal is transmitted when the weight is equal to
the value set by the above parameter. A current of 4mA is
transmitted when the weight, selected by P600, is equal or less
than zero. The analog outputs do not go below 4mA or above
20mA under normal operation.
P650: 4-20mA clip: NO will allow the mA output to proportionally
fall below 4mA (0 lb/kg) or rise above 20mA until hardware limits
are reached. YES will limit the analog output to the 4-20mA
range.
Page 30
SERIAL INTERFACE PARAMETERS
RS232 and RS485 serial interface control parameter(s):
P700 serial mode (basic/RTU)
BAS: BASIC serial protocol: RS-232 only
RTU: MODBUS-RTU serial protocol: RS-485 or RS-232 (see end of manual for register list)
P701 Baud Rate
Select the serial port baud rate (default = 9600).
The selections are 300, 600, 1200, 2400, 4800, 9600 & 19200 (19.2K) baud.
P702 data size
Set the number of data bits transmitted. Choices are 7 data bits & 8 data bits.
Note: MODBUS requires this parameter to be set to eight.
P703 stop bits
Set the number of stop bits transmitted. Choices are 1 and 2.
P704 parity
Set the parity bit type, if any. Choices are none, even or odd.
P705 RTU node
Set the MODBUS RTU node. The range is from 2 to 32.
Page 31
BASIC MODE (P700=BAS) SERIAL COMMANDS
Send gross weight
SGW x<CR>
Where x selects the channel (1, 2, 3,
or 4); if x is not specified, all four
channels are transmitted. The box to
the right shows the response to this
command.
• <CR> is a carriage-return control character (0dH).
• <LF> is a line-feed control character (0aH).
• The numbers shown in the text boxes (in blue if printed in color) are character indexes for programming
purposes.
RS232 Wiring to PC DB9 Connector
EI-1000/2000 DB9 (PC)
TB6-3 (C) 5 (SG) Signal ground
TB6-4 (R) 3 (Tx) EI’ Receive connects to the PC Transmit signal.
TB6-5 (T) 2 (Rx) EI’ Transmit connects to the PC Receive signal.
Page 32
WEIGHT SUMMATION FUNCTION
(FIRMWARE VERSION 6.40 AND ABOVE)
The EI-2000 has the ability to sum all of the scales connected to the meter (up to two) as well
as two additional scales, which are connected to another EI-2000 (secondary) meter.
P990 SUM CH (sum all channels)
YES: Sum all active scale inputs. Net or gross total is selectable from the front panel.
NO: Scale inputs are not summed.
P991 SUM SEL (sum selection)
rE: Remaining weights are summed (most applications).
Gr: Gross weights are summed.
P992 SUM EXT (sum external EI-2000).
YES: Sum all active scales. Up to four scales are summed and displayed.
NO: External (secondary) EI-2000 is not present.
Note: The sum cannot be viewed on the secondary meter.
VIEWING THE SUMMED WEIGHT
To view the summed weight, press SELECT until “Gr t” or “rE t” is displayed. The display will
alternate between the label (Gr t/nE t) and the weight. In some scale modes, the total display
is only viewable when there is a load on the scale.
Primary meter: P990=YES, P991=don’t care, P992=YES
Secondary meter: P990=NO
The following parameters must be set the same in both meters:
P700=BAS, P701=9600, P702=8, P703=1, P704=NONE, P705=don’t care
Note: If only one channel is enabled on the primary meter, the total weight is always displayed on the
right display of the primary meter. This is useful when three channels are enabled (one on the primary
meter and two on the secondary meter).
Connections are below (connect C to C, R to T, & T to R):
Page 33
MISCELLANEOUS PARAMETERS
P999 Front panel cal/cfg access (FPA)
Enable or disable (ON or OFF) this function; see the “Front Panel
Configuration/Calibration/Diagnostic Access (FPA)” section of this manual.
ANALOG OUTPUTS
The EI’ series furnishes an analog 4-20mA (milliamp) signal for transmission to a remote
system such as a SCADA or RTU for each channel (up to four). From the factory, the
calibration is within 1.5% of 4mA and 1.5% of 20mA or better. Therefore, it is recommended
that one performs a 4-20mA calibration adjustment for each channel if a more accurate
matching between the meter and user system is required.
To access the analog output calibration/test mode, close S1-2 (S1-1 & S1-4 are open) or use
the FPA sequence. These parameters are used to calibrate the 4 - 20mA analog output
points for each channel. See the table below for push-button functionality. NOTE: Left zero,
left select, right zero & right select have no function in Analog Output Configuration.
EI-2000
Left, up and down arrow pushbuttons Select a parameter
Right, up and down arrow pushbuttons Alter the value of the parameter
EI-1000
UP/DOWN arrows select a parameter.
To alter the value of a parameter, press the SELECT pushbutton. Use the
UP/DOWN ARROWS pushbuttons to set the desired value and then press the
SELECT pushbutton when finished.
PARAMETER EI-1000: Ao.tESt
PARAMETER EI-2000: Ao t xx.xx
This parameter tests both Digital to Analog Converters using ten,
linear 1.6mA steps from 4.00 mA to 20.00 mA.
The analog outputs are active (self powered). Therefore, the load must be passive
(voltage/potential free) so no damage occurs to the EI-2000S-CPU or the user’s system. The
“R LOAD” resistance can range from 0 to 510 ohms. When one is calibrating the analog
outputs, the “R LOAD” represents the DMM or 4-20mA calibrator device.
Note: The –L & -R (terminals 1 & 3) are connected and this must be taken into
consideration when connecting the load to the analog outputs. Refer to schematic
above.
Page 34
ANALOG 4mA and 20mA POINT ADJUSTMENT PARAMETERS
Each analog output is calibrated to 4mA and 20mA points, so each of the up to four analog
outputs has a 4mA and 20mA point setting – see the parameters below:
EI-1000
ANALOG OUTPUT 4.00 mA (ZERO) ADJUSTMENT: EI-1000
PARAMETER EI-1000: Ao.x (x = 1,2,3, or 4) Press
Set the left 4.00 mA analog output point using the up & down arrow pushbuttons. The display
will not show any indication that the left analog output is changing which is why one should
have a "mA" meter (i.e., DMM) connected to the appropriate output. The mA output range is
approximately 4.0 mA +/- 1.0 mA.
ANALOG OUTPUT 20.00 mA (SPAN) ADJUSTMENT: EI-1000
PARAMETER EI-1000: Ao.x (x = 1,2,3, or 4)
Set the left 20.00 mA analog output point using the right up & down arrow pushbuttons. The
display will not show any indication that the left analog output is changing which is why one
should have a "mA" meter (i.e. DMM) connected to J3-1 & J3-2. The mA output range is
approximately 20.0 mA +/- 1.0 mA.
EI-2000
ANALOG OUTPUT 4.00 mA (ZERO) ADJUSTMENT: EI-2000
PARAMETER EI-2000: "AO x" " 4.00"(x = 1,2,3, or 4)
Set the left 4.00 mA analog output point using the right up & down arrow pushbuttons. The
display will not show any indication that the left analog output is changing which is why one
should have a "mA" meter (i.e., DMM) connected to the appropriate output. The mA output
range is approximately 4.0 mA +/- 1.0 mA.
ANALOG OUTPUT 20.00 mA (SPAN) ADJUSTMENT: EI-2000
PARAMETER EI-2000: "AO x" "20.00"(x = 1,2,3, or 4)
Set the left 20.00 mA analog output point using the right up & down arrow pushbuttons. The
display will not show any indication that the left analog output is changing which is why one
should have a "mA" meter (i.e. DMM) connected to J3-1 & J3-2. The mA output range is
approximately 20.0 mA +/- 1.0 mA.
Page 35
DIAGNOSTICS
The diagnostic mode is an advanced mode that one can use to restore scale calibration and
read the raw scale output in mV/V (millivolt per volt). One enters the diagnostic mode by
either the DIP switches (S1-1 & 2 = ON & S1-4=OFF) or by the front panel access method.
1.U, 2.U, 3.U, or 4.U: Scale mV/V signal
This displays the scale mV/V signal (terminals +S & -S) for each channel. The normal range
for an empty scale is from -0.1mV/V to 0.1mV/V. However, if there is a vessel, tank, etc. (with
no product) attached or sitting on the scale, this value can be higher than 0.1mV/V. The
nominal range with product on the scale is from 0.2mV/V to 3mV/V.
A DMM measuring the actual mV at the signal terminals would read about five times the
value read here (e.g., a 1mV/V “1.U” display would show as 5mV on a DMM).
DIAGNOSTIC CALIBRATION READ/ENTRY
The following parameters allow one to read and re-enter calibration zero and span. These
parameters are used for approximate calibration if one does not have test weights or the
ability to remove the weight from the scale. Entering these values, if calculated and entered
correctly, will yield a 0.25% or better calibration for each channel.
In order to use these parameters, the scale mV/V at a specific lb/kg weight (e.g., 3mV/V at
4000lbs) must be known - this is the “(scale) FULL SCALE” entry that’s written on the EI’
routing sheet.
1.o, 2.o, 3.o, & 4.o: Scale calibration dead-zero (one for each active channel)
The scale mV/V dead-zero value represents the weight of the platform and, possibly, a fixed
tank. NOTE: This value does not include the weight a removable cylinder or tank. Any
PTZ/AZ values are not added to the zero value displayed.
[FS mV/V]
DEAD ZERO = ------------------------- x [Assumed dead weight WT (lb/kg)]
[FS WT (lb/kg)]
Example: If the scale full-scale is 3mV/V @ 4000lbs and the assumed dead weight is
500lbs, the value one would enter into the dead zero value parameter is 0.3750.
1.c, 2.c, 3.c, & 4.c: Scale calibration span (one for each active channel)
Scale calibration value: This is the load that is typically removable that includes the weight of
the product and container combined. Use the formula below to calculate an approximate
calibration factor that’s entered into this parameter. To shift the decimal point, press the
RIGHT ARROW pushbutton on the EI-1000 or the RIGHT SELECT pushbutton on the EI-
2000.
[FS WT (lb only!)]
CAL = -------------------------
[FS mV/V]
Note: If the full scale weight is in kilograms (kg), multiply the weight by 2.2046 and
then divide it by the full scale mV/V value.
Example: If the scale full-scale
is 3mV/V @ 4000lbs, the CAL
value entered is 1333.3.
Page 36
POWER-UP FUNCTIONS
Power-up functions are activated by, first, powering down the meter, pressing the desired
pushbutton combination, and restoring power to the meter.
Restore all parameters and calibration to factory default settings.
This function erases all non-volatile memory and restores the instrument to a factory default
setup. The 4-20mA analog outputs, scale inputs and ALL parameters must be checked and
changed to proper values to match the scale. Recalibration of the scale is required.
This function will load a default scale calibration and setup scale parameters depending on
the P100, P200, P300 and P400 selections. The 4-20mA analog output calibration (not full
scale) is not altered, but one should check the P6xx parameters to insure that they are set to
their proper settings. Recalibration of the scale is required.
This function cycles the 4-20mA outputs and relays. Also, the keypad pushbuttons, DIP
switches and remote input (TB6, IN) functionality can be verified, as well.
1 G Ground Earth ground line
2 N Neutral Non-fused neutral line
3 H Hot Fused line
TB2 – RELAYS – Set point relay contacts
The relays, which are mechanical, can switch 3A, 250V A/C or D/C loads. The contacts are
“dry;” they do not have any potential.
1 L
2 +
3 R
4 +
CH1 contact Channel 1 low-level or high-level relay contact.
CH2 contact Channel 2 low-level or high-level relay contact.
TB3 – ANALOG OUT – 4-20mA analog outputs
1 +L CH1 positive signal
2 -L CH1 negative signal
3 +R CH2 positive signal
4 -R CH2 negative signal
Channel 1, active 4-20mA analog output.
Channel 2, active 4-20mA analog output.
TB4 – CH1 (EI2000-LEFT) Scale input 1
TB5 – CH2 (EI2000-RIGHT) Scale input 2 (Note: Connections 6 & 7 are not present on TB5)
1 +E Positive excitation
Positive power supply for the scale base, which is 5V +/-
5%.
2 +S Positive signal Positive scale signal input
3 -S Negative signal Negative scale signal input
4 -E Negative excitation
Negative power supply voltage (return) for the scale base,
which is 0 volts referenced to signal ground.
5 SH Shield Connected to earth ground
TB4 only: Connected to the negative sense (or negative
6 + Positive sense
excitation if the negative sense terminal is not present) at
the scale summing board to allow the voltage drop of the
cable to be compensated for.
TB4 only: Connected to the positive sense (or positive
7 - Negative sense
excitation if the positive sense terminal is not present) at the
scale summing board to allow the voltage drop of the cable
to be compensated for.
TB6 – Serial I/O and SWITCH INPUT
1 A RS485 – A line
2 B RS485 – B line
3 C Common
Half-duplex RS485 interface.
This is signal ground for the RS232, RS485 and switch
input, IN.
4 R RS232 – Rx line RS232 receive
5 T RS232 – Tx line RS232 transmit
6 IN Switch input
The external, potential free (dry) switch connects to IN and
C terminals.
Page 38
PORTS & JUMPERS
P1
P2 (J7)
BDM interface Factory use only – Do not connect anything to this header.
Display interface This connects, via ribbon cable, to the display, which are the
DSP1000 (EI-1000) and EI-2000-DSP.
P3 & P4
J1 & J2
J3
Expansion board
interface
Sense connections Local or remote sense selection shunts.
Instrument
selection
Both headers are used to connect to expansion boards,
which are the EI-2000-IO and EI-2000-EXP.
This selects an EI-1000, EI-2000 or EI-4000 instrument, see
below. This is set at the factory, and if this jumper is not
set properly, the meter will not function.
J4
RS485 terminator
resistor
Install a shunt to connect the 120 ohm terminator resistor to
the RS485 A & B lines.
FUSE
The fuse is a ½ ampere, 250VAC, 5x20mm, time-lag fuse. Do not use any other rating.
VOLTAGE SELECT SWITCH (S2)
The voltage selection switch, located on the EI-2000S-CPU, selects the 115V or 230V range.
NOTE: DO NOT SELECT THE VOLTAGE WHILE THE METER IS POWERED!
EI-1000 & EI-2000 METER SELECTION HEADER SHUNT (J3)
Connect J3-3 and J3-4 to select an EI-2000 meter; the display is the EI-2000-DSP.
Connect J3-1 and J3-2 to select an EI-1000 meter; the display is the DSP1000.
Invalid shunt positions:
REMOTE SCALE SENSE
Single channel EI-100e remote sense conn
0 meters can utilize thections. This minimizes the
error of the cable voltage drop, minute thermal errors of the connections and wire
temperature coefficients. The remote sense must be used if intrinsically-safe barriers are
being used. Do not use remote sense on the EI-2000 meter or EI-1000 multi-channel
applications.
Disabled (local sense)Enabled (remote sense)
Page 39
DIP SWITCH FUNCTION SUMMARY
S1-1 S1-2 OPERATION/SETUP
OFF OFF Normal operation (this is the normal setting of these switches)
ON OFF Access configuration mode
OFF ON Access analog output (4-20mA) test and calibration
ON ON Access scale diagnostic and advanced calibration parameters
Note: The calibration DIP switch will override the OPERATION/SETUP switches.
S1-3 WEIGH UNITS
OFF Pound (lb) scaling
ON Kilogram (kg) scaling
S1-4 CALIBRATION
OFF Normal operation (this is the normal setting for this switch)
ON Calibrate scale w/ dead zero
MESSAGES
DISPLAY
EI-1000
DISPLAY
EI-2000
nO O nO O
FACTRY FACTORY
AUtO.Ld AUtO.LOAd
Add Lb
Add KG
Add
A OL A OL
-A OL -A OL
FAIL.AD FAIL.AD
IIC.Err IIC.Err
EE.Err EE.Err
* Hardware failure: Return the EI-1000/EI-2000 to factory for service.
DESCRIPTION
No zero – The scale cannot be zeroed since the weight exceeds
the value set by the “Push to Zero/Auto-zero PTZ/AZ maximum
range” parameter (Px14).
Loading factory default, which is initiated by the user
Automatically loading default configuration & calibration
Add more weight to the scale before trying to adjust gross weight
Scale input positive overload
Scale input negative overload
*Channel 1 & 2 A/D hardware failure.
*IIC bus error
*EEPROM device was not found