Eagle EG6088K, EG6118KA, EG6118KB, EG6158K Operation Manual

Operation Manual for Shuttle Personnel Carrier

Thanks for buy our product. For your better use, please read through this manual before operate this vehicle to
avoid any possible damage due to improper operation; and keep it in a proper way after reading for future
reference.

Important Information:

Particularly important information is distinguished by the following notations:

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Fail to follow Warning instructions could result in severe injury or death to the vehicle occupants, bystanders or
persons inspecting or repairing the vehicle.

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Fail to follow Caution instructions could cause damage to the vehicle.

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Special Notice:
Because the seat & backrest wrapping film may stick to the seat vinyl and cause seat
vinyl fading or stained, please remove the seat & backrest wrapping film when you start to
use the vehicle!
If you have to stock the vehicle for long time, please also remove the seat & backrest
wrapping film.

Index

1. Brief Introduction..............................................................................................................................................1

2. Technical Description........................................................................................................................................1

3. Important Labels...............................................................................................................................................1

4. Operation System.............................................................................................................................................3

5. Operational Process.........................................................................................................................................5

5.1 Start the vehicle.......................................................................................................................................5

5.2 Stop the Vehicle......................................................................................................................................5

5.3 Charge the batteries................................................................................................................................5

6. Rules for Safe Operation..................................................................................................................................6

7. Maintenance..................................................................................................................................................7

7.1 Maintenance of Battery:..........................................................................................................................7

7.2 Maintenance of the Gear Box:..............................................................................................................11

7.3 Maintenance of the Traction Motor.......................................................................................................11

7.4 Maintenance of the Speed Controller...................................................................................................12

7.5 Maintenance of Brake System..............................................................................................................13

7.6 Lubrication of the Whole Vehicle...........................................................................................................13

7.7 Running-in of New Vehicle:...................................................................................................................14

8. Storage...........................................................................................................................................................16

9. Trouble Shooting............................................................................................................................................16

10. Wiring Diagram.............................................................................................................................................19

1. Brief Introduction

Our electric shuttle personnel carrier is a kind of environment-friendly passenger vehicle. It can be used in
vacationland, villa areas, garden-style hotels, tourist scenic spots, etc.. Our electric shuttle personnel carrier is
an ideal off-road electric vehicle with excellent performance, fashionable design, luxurious and delicate internal
decoration as well as comfortable and safe ride.

2. Technical Description

Description

Vehicle Type

Dimensions(mm) (LxWxH) 4270X1490X2050 4270X1490X2050 5020X1490X2100 5020X1490X2100

Range（km/h）

(smooth and straight

road, 20km/h, full load)

Maximum Speed(km/h)

Minimum Turning Radius(m) 4.5 4.5 6 6

Maximum Gradeability 20% 20% 20% 20%

Noise(Db) 60 60 60 60

Tread(mm)

Brake Distance(V=20Km/h) 4 4 4 4
Min. ground clearance (mm) 140 140 135 135

Parking Ability 20% 20% 20% 20%

Front 1210 1210 1210 1210

Rear 1200 1200 1200 1200

8x6V 70 60 / /
12x6V / / 80 75
16x6V / / 100 90

48V/3KW
48V/5KW

72V/5KW

EG6088K EG6118KA EG6118KB EG6158K

35 / / /

40 40 40 40

/ / 45 45

Personnel Carrier

3. Important Labels

Safety and Instruction Labels

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Please read the following labels carefully before operating the vehicle, and promptly replace any labels which
become unreadable or removed.

Label Position

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Label Content

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4. Operation System

1) Schematic Figure of Operation System

2) Functions of Operating System
Power Key —— Control the power supply of the whole vehicle. When the key being inserted into it and turned

clockwise, it will switch on lights, horn and the control system; when the key being turned back, the power will
be switched off.
Acceleration Pedal —— Control the speed. It should be stepped down slowly. The vehicle speeds up with the
gradual stepping-down, and reaches the full speed when the pedal is stepped to the bottom. The vehicle slows
down when the pedal being released gradually. When the pedal is fully released, electric brake works.

Service Brake pedal —— Decelerate the vehicle.
Clutch Pedal —— Control the clutch. When driving, do not ride the clutch, otherwise, it will damage the clutch.
Handbrake Lever —— Park and brake the vehicle.
Steering wheel —— Control the driving direction

Amperemeter —— Indicate the current of the working vehicle. And on the British one, there is also a hour

meter on the bottom.

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Voltameter—— Indicate the voltage of battery. On Metric Standard Meter, it ranges from 20V to 60V (for 48V
system) and 30V to 96V (for 72V system) from left to right, including 3 sections highlighted by Red, Yellow and
Green. Green section represents the battery is full in capacity. With the consumption of the power, the indicator
will fall from the right to the left gradually. When the indicator comes to the intersection point of the yellow
section and the red section, it represents that the battery will come to the end in capacity, now the battery
should be re-charged. When the indicator comes to the red section, the vehicle is prohibited to use, the battery
should be recharged immediately. On British Standard Meter, except to use Voltage to judge if the battery need
to be charged, the battery power meter on the bottom is also be used as battery power indicator. There are 10
divisions in this meter (from 1 to 10). This meter will descend from higher division to low ones as the battery
discharges. When the battery is too low, the red indicator light will flash, reminding you to recharge the battery.

Speedometer & Odometer —— Indicate the speed of the vehicle is running and the accumulated distance
the vehicle has run. Both Metric and British ones are available.

Light Switch ——- Control light system, including turning signal, headlight (includes high beam and lower
beam).

Wiper & Horn Switch —— Control the wiper and horn.
Emergency Light Switch —— Control the emergency light.
Fog light Switch —— Control the fog light.

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Gearshift —— There is totally 5 positions. Forward shift includes 1, 2, 3 and 4.
Reverse shift is R. It is recommended to use 1 for climbing, use 2, 3 and 4 for
flat road.

5. Operational Process

5.1 Start the vehicle

1) Switch on the power key;

2) Step the clutch pedal to the bottom, select 1st position if go forward and R position if go backward. If go
forward, after start the vehicle, change to right shift and make sure to use right speed when driving.
Selection standard is to make sure that the working current of motor stays as small as possible as long as
this current is enough for driving.

3) Release the parking handbrake lever.

4) Release the clutch pedal slowly.

5) Step down the acceleration pedal smoothly; in this case, the vehicle starts running.

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If you step the acceleration pedal before switching on the power key, the vehicle will not run. In this case, you
should release the acceleration pedal first, and step it again, thus the vehicle will start running.

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5.2 Stop the Vehicle

1) Step the service brake pedal to decelerate the vehicle until it stops completely and shift the gear to Null

position;

2) Engage the handbrake lever to park the vehicle;

3) Release the service brake;

4) Switch off all lights;

5) Switch off the power key and take out the key.

5.3 Charge the batteries

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1) We have two different kinds of charger for you to choose, one is exterior charger and the other is build-in

(on-body) charger. Before you use the charger, please read the charger operation manual which attached with
the charger.

2) Explosive hydrogen gas is produced while battery is charged. Only charge the battery in well-ventilated

areas.

3) Before using the charger, please check if the battery charger you are getting to use is correctly rated as per

your local AC electricity network.

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5) Do not disconnect the DC output cord from the battery receptacle when the charger is ON, otherwise an arc

could occur which may cause an explosion.

7) It is prohibited to open the housing of the charger.

8) Only qualified electrician is allowed to open the housing of the charger.

9) The charger should be stored in safe and dry room with good ventilation.

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