Terms and Conditions .............................................................................................................................. 3-5
Risk of Loss / Freight / Shipping ............................................................................................................. 3
Delivery, Unloading and Freight Damage ............................................................................................ 3
Features .................................................................................................................................................. 9
Parts of the Dynamic Balancer ................................................................................................................. 10
Parts List ................................................................................................................................................ 33-35
Accessories List .......................................................................................................................................... 37
System Circuit Diagram ............................................................................................................................. 38
About Us .................................................................................................................................................... 39
Please read these terms of service carefully. Standard Tools and Equipment Co.’s policy.
These terms and conditions of sale (“Agreement”) are applicable to any order placed by you (the
“Customer”) with and accepted by Standard Tools and Equipment Co. (referred to herein as “STE”).
Standard Tools and Equipment Co. is the parent company of the Eagle Equipment™ brand and the
Tools USA brand. The terms of service are rules that our customer and STE agree to abide by prior to
doing business together.
Risk of Loss / Freight / Shipping
All shipments are FOB the STE warehouse, which means that ownerships of these goods transfers to
the customer when they leave our dock. We use common carriers that have a demonstrated history of
timely deliveries and competitive freight rates for the benet of our customer. Most of these carriers
have restrictions on delivering to residential addresses and may require pick-up at freight terminal.
There are additional fees for residential, limited access and remote delivery. There are additional fees
for lift gate services and scheduled deliveries from the freight carriers.
Delivery, Unloading and Freight Damage
Unloading: The customer is responsible for unloading the shipment from the carrier’s truck. This may
require a forklift and/or lift gate service. Please note that equipment will require a forklift to unload
and they cannot be unloaded using a lift gate vehicle. The STE customer care team can advise you
prior to shipping what will be needed to unload your shipment and the approximate weight of the
shipment.
Damages: Any charges or damages that may be incurred as a result of unloading from the carrier’s
truck is the customer’s responsibility. Depending on your situation, it may be advantageous to have
your products shipped to a freight terminal where the freight company’s personnel can load it onto
your trailer or truck. Please note that equipment will require a forklift to unload and they cannot be
unloaded using a lift gate vehicle.
Upon delivery, it is very important that you inspect all of your products immediately. While we make
every attempt to prevent freight damage by properly packaging your order, sometimes damage occurs
in transit. For your protection, it is imperative that you note any and all damage you observe on the
Delivery Receipt (Bill of Lading) that the carrier will ask you to sign. This will establish your right to
le a claim against the freight carrier for this damage. If there are notable shipping damages to your
equipment at time of delivery, we advise that you deny the shipment and note “Arrived Damaged” on
the Bill of Lading. We also advise that you take photos of the damage for your freight claim with the
freight carrier. The carrier will then return the damaged equipment to their warehouse for inspection.
You are then advised to contact STE concerning your damaged shipment.
If there are concealed damages after the carrier has departed (something you hadn’t noted on your
initial inspection), this should be reported to the freight company within three days of delivery in
order to preserve your right to le a claim. It is the customer’s responsibility to le damage claims
against the freight company. STE customer care team is here to assist with the claim if we are
contacted within the 3-day window.
Shortages: Should you discover any shortages/missing parts, we ask that they be reported to STE’s
customer service within 3 days of delivery.
Installation
STE has a nationwide network of independent installers that we can recommend for your Equipment
or Paint Booth. These installers do not work for STE. Please call 1-800-336-2776 to nd an installer
in your area. The contract you enter into with the independent installer is outside the relationship
you have with STE and we are not responsible for issues or damages that you may incur with the
independent installer.
Warranty
Eagle Equipment is warranted to be free of defects in material and/or workmanship for a period not
exceeding one year. Eagle will replace parts only, under this warranty if in Eagle’s view there is a defect
in material or workmanship. The end user will be responsible to pay shipping of suspected product
to the distributor from which they bought the product. The original distributor will arrange for all
warranty parts and will pay return shipping, if the product proves to be defective.
This warranty does not cover normal wear, abuse, misuse, shipping damage or damage from lack
of required maintenance. This warranty is exclusive and in lieu of all other warranties, expressed
or implied. Under no circumstances will Eagle Equipment be liable for consequential or incidental
damages. Model and serial numbers must be provided with original proof of purchase, conrming date
sold, to original end user, before any claim under this warranty will be considered by Eagle Equipment.
To view more details on our Terms of Sale, please visit www.eagleequip.com.
Exclusions:
This warranty will not apply to any machine:
Which has not been operated or maintained according to specications
Which has been abused, misused, altered, or improperly maintained
Which has been improperly installed or assembled
Other limitations:
This warranty does not cover:
Parts needed for normal maintenance
Wear parts, which include but are not limited to: cables, hoses, slider blocks, chains and rubber pads
On-site labor
In the event that you suspect you have a defective part or product (“part”), please contact our
customer care department immediately by calling 336-697-7177, or by emailing
webmaster@standardtool.com. Please include photos and video of the defective equipment for your
claim.
If we believe that you have received a defective part, STE will provide you with a return authorization
(“RA”) number and schedule a time to have your equipment picked up. It is the customer’s
responsibility to package the equipment for return shipment in sufcient packaging to prevent
damage during return. Please note the STE RA number on the packaging.
Upon receiving and inspecting the defective part, STE will provide a replacement part, free of charge,
to the customer. If the customer wishes to have the warranty replacement shipped to them prior to the
return of the defective product, the customer must pay for the replacement product at shipping. STE
will issue the Customer a refund upon receiving the defective product.
In the event the part is determined to not be defective, it will be subject to a minimum restocking
fee of 20% and the return freight. Credit for warranty returns to third party vendors will be subject
to their return policy. All returns must be authorized prior to shipping. Contact STE’s customer care
department for instructions and a return authorization number, which must be issued prior to any
return. Customers may return any unused stock item in the original packaging within 30 days of
purchase subject to a 20% restocking fee. All freight charges related to the original shipment and the
return will be the responsibility of the customer.
Custom manufactured items are not returnable and no credit will be given on unauthorized returns.
Shipments refused by customers and returned to STE will be treated as unauthorized returns. Credit
will be subject to restocking charges and freight charges related to the return.
INSPECT YOUR EQUIPMENT UPON DELIVERY.
NOTE ANY DAMAGE ON DELIVERY RECEIPT.
SHIPPING AND DAMAGE CLAIMS
All shipments must be inspected immediately upon receipt. For your protection, any external damage
must be noted on the bill of lading at the time of delivery in order to qualify for a claim against the
freight carrier.
Concealed damage must be reported to the freight company within three (3) days of delivery. It is the
customer’s responsibility to le for damage claims against the freight company. Eagle Equipment is not
responsible for loss or damages caused by shipping.
Shortages or missing parts must be reported to Eagle Equipment Customer Service (1-800-336-2776)
within three (3) days of delivery.
Your equipment is the result of decades of research, testing, and development; and represents the
most advanced technology on the market.
The care with which you maintain and operate your equipment will directly affect its overall
performance and longevity.
BE SAFE.
Your equipment was designed and built with safety in mind. However, safety relies on proper training
and thoughtful use on the part of the operator. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions shown inside.
Keep these instructions accessible, and make sure that ALL USERS read this manual.
Failure to follow the unpacking and assembly directions may cause
personal injury and/or impair the operation of this machine.
PLEASE READ THOROUGHLY.
UNPACKING
1. Your equipment comes packaged as a single unit. A forklift, oor-jack or other heavy-lifting
equipment may be necessary to separate the components. Exercise caution when disassembling the
packaged equipment, as shifting may have occurred during shipping.
2. Carefully remove the packaging from the equipment. Check for any obvious
shipping damage. Remember to report any shipping damage to the carrier and make a notation on
the delivery receipt.
3. An accessory box is included with the equipment and contains smaller components.
4. Remove the equipment from the package. Literature such as the installation manual, warranty
card, and serial number plate is included inside this box.
Shipments must be inspected immediately upon receipt.
External damage must be noted on the bill of lading.
Concealed damages must be reported to the freight company within three days of delivery.
Shortages must be reported to Eagle Equipment within three days of delivery:
1-800-336-2776.
1. Read and understand all operation and safety warning procedures before operating the equipment.
2. Keep hands and feet clear. Remove hands and feet from any moving parts. Avoid pinch points.
3. Keep work area clean. Cluttered work areas invite injuries. Consider work area environment. Do
not expose equipment to rain. Do not use in damp or wet locations. Keep area well lit.
4. Only trained personnel should operate this equipment. All non-trained personnel should be kept
away from the work area. Never let non-trained personnel come in contact with or operate
the equipment.
5. Use the equipment correctly.
6. Remain clear of equipment when in operation. Clear area if danger is present.
7. Non-skid, steel-toe foot-wear and safety glasses is recommended when operating equipment.
8. DANGER: Disconnect power at the receptacle before performing any electrical repairs. Secure plug
so that it cannot be accidentally plugged in during service.
9. WARNING: Risk of explosion. This equipment has internal arcing or sparking parts which should not
be exposed to ammable vapors. This machine should not be located in a recessed area or below
oor level.
10. Maintain with care. Keep equipment clean for better and safer performance. Follow manual for
proper instructions. Keep controls clean and free from grease and oil. Protect all parts of the
electrical equipment from humidity and moisture.
11. Carefully inspect the equipment on a regular basis. Perform maintenance according to the
maintenance schedule.
12. Check for damaged parts. Check alignment of moving parts, breakage of parts or any condition
that may affect its operation. Do not use equipment if any component is broken or damaged.
13. Never remove safety-related components from the equipment. Do not use the equipment if safety
related components are damaged or missing.
14. Stay alert. Watch what you are doing. Use common sense. Be aware.
An imbalanced wheel will make the wheel jump and steering wheel wobble while driving. It can bafe
the driver to drive, aggrandize the cleft of combined area of steering system, damage the vibration
damper and steering parts, and increase a probability of the trafc accident. A balanced wheel will
avoid all these problems.
This equipment adopts the new LSI (Large Scale Integrated circuit) to constitute the hardware system
that acquires processes and calculates information at a high speed. Read the manual carefully before operating the equipment to ensure normal and safe operation. Dismantling or replacing the parts of
equipment should be avoided. When it needs repairing, please contact Eagle Customer Service. Before
balancing, ensure the wheel xed on the ange tightly. Operator should wear close-tting smock to
prevent from hanging up. Do not use beyond the stated function range of manual.
2. SPECIFICATIONS
EB-1200
Max wheel weight143 lbs.
Rim diameter10"-24"(256mm-610mm)
Rim width1.5"-20"(40mm-510mm)
Motor power200W
Power supply110V/50Hz
Rotating speed200r/min
Cycle time8 seconds
Noise<70dB
Net weight:216 lbs.
Dimensions:38"W x 46"H x 30"L
2.2 FEATURES
Adopt 9 LED display, it has exible indicator operating function.
Various balancing modes can carry out counterweights to stick, clamp, or hidden stick etc.
Input data of rim automatically by measure scale. Intelligent self-calibrating and measure scale selflabeling function. Self fault diagnosis and protection function. Applicable for various rims of steel
structure and duralumin structure.
Open the package and inspect for any damaged parts. If there are any questions, please do not use the
equipment and contact Eagle Equipment Customer Service (1-800-336-2776). Standard accessories with
equipment are shown as follows:
1. The balancer must be installed on the solid cement or similar ground. Unsolidied ground can
bring measuring errors.
2. There should be 20" around the balancer in order to operate conveniently.
3. Nail anchor bolts on the base’s mounting hole of balancer to secure the balancer.
4.3 INSTALLING OPTIONAL HOOD
Install the wheel hood on the equipment by insert the pipe of protection hood into the hood shaft
behind the cabinet, then fasten them with M10×65 screws from the spare parts box
4.4 INSTALLING SCREW STUD OF DRIVE AXIS
Install screw stud of drive axis on the main axis with M10 × 150 socket bolt, then screw the bolt. (Refer
to Figure 4-1)
Figure 4-1
(Notice: a wheel can be installed on the main axis before screwing bolt, then hold the wheel by hands
in order to prevent the main axis from revolving together with the bolt.)
The wheel must be clean, without sand or dust on it. Remove all the previous counterweights from the
wheel. Check that the tire pressure is up to the rated value. Check whether positioning plane of rim
and mounting holes are deformed.
6.2 MOUNTING THE WHEEL
1. Select the optimal cone for the center hole if there is center hole on the rim.
2. Two ways of installing the wheel: A. positive positioning; B. negative positioning.
A. Positive positioning (refer to Figure 6-1):
Positive positioning is most commonly used. It operates easily, and it is applicable for steel and
thin duralumin rims with a small inner hole. Mounting process: main shaft → install suitable
cone (small end towards outside) → mount wheel (installing plane of rim towards inside) → install quick release nut
B. Negative positioning (refer to Figure 6-2):
If rim inner hole is big and biggest cone is adopted, negative position is suitable so that rim can
match shaft ange tightly. Mounting process: main shaft → mount wheel → install suitable cone
(big end towards outside) → quick release nut
3. Install wheel and cone on main shaft. Ensure the cone can clamp the wheel before screwing handle.
4. Wheel can rotate after screwing tightly.
6.3 DEMOUNTING THE WHEEL
1. Demount the handle and cone.
2. Raise the wheel and then take it down from main axis.
Figure 6-1Figure 6-2
Note: Do not slide wheel on main shaft to prevent main shaft from scuffing while installation and
demounting the wheel
7. INPUT METHODS OF RIM DATA AND WHEEL BALANCE OPERATION
7.1 THE POWER-ON STATE OF THE MACHINE
After the machine is powered on, it starts initialization automatically. The initialization will be completed
after two seconds. Then the machine enters normal dynamic (clamp counterweights on the correction
plane of the both edged sides of rim) mode automatically (Figure 5), ready for input data of rim.
8.05.714.0
Figure 7-1
7.2 WHEEL INPUT METHOD FOR NORMAL DYNAMIC BALANCE MODE
1. After the machine is powered on, it enters the normal balance mode
2. Input data of rim
Figure 7-2
Rotate the measure scale. Pull the scale head to the inside concave on the edge of the rim (Figure 7-2),
all LEDs will be off. The screen will display (Figure 7-3) waiting to put back scale.
---
When the scale is back to zero position, LED display value is data of rim.
3. When measure values with fact value of rim differ, you need self-calibration of scales, then measure
again or manual input rim data.
4. Input data of rim width. Use manual plastic width measure scale, measure the width value of rim
then press b+ or b- key input data manually.
7.3 THE DATA INPUT METHOD OF ALU-S MODE:
From normal mode, you do not need to input rim data again, just press ALU key to change to the
selected mode. The ALU-S mode has a special input method. ALU-S means “special mode”, included
below are two kinds of modes (Figure 7-4):
7. INPUT METHODS OF RIM DATA AND WHEEL BALANCE OPERATION CONT.
Rotate the measure scale (Figure 7-5, 7-6), pull the scale head to inside of the rim(FI) (this position is to
stick balance weight on the inside), measure distance(a) and diameter (dI) of inside of the rim, (Figure
7-7).
Figure 7-6Figure 7-5
---
Continue to rotate measure scale, pull the scale head to outside of rim(FE) (this position is to stick
balance weight on the outside), measure distance(aE) and diameter (dE) of outside of the rim, (Figure
12), enter ALU-S mode.
5.7
Figure 7-7
---
ALU-5-
Figure 7-8
Continue to rotate measure scale, pull the scale head to outside of rim(FE) (this position is to stick
balance weight on the outside), measure distance(aE) and diameter (dE) of outside of the rim, (Figure
7-8), enter ALU-S mode.
When the scale is back to the zero position, the LED will display aE and dI value. Press a+, a- to adjust a
value. Press b+, b- to adjust aE value; press d+, d- to adjust dI value; press FINE key, LED will display dE
value. Hold FINE key and press d+, d- to adjust dE value.
The measure scale was labeled at the factory, but the labeled value may vary because of transportation.
Therefore, users can label it themselves before using the balancer. After turning the machine on, the
initialization is nished. Thus, users can label the measure scale.
8.1 CALIBRATION OF RIM DISTANCE SCALE
1. Press and hold STOP key and press FINE key (Figure 8-1), press STOP key or C key to exit.
Cal.P. 0
Figure 8-1
2. Move scale to 0 (zero) position, press ALU key (Figure 8-2), press STOP key or C key to exit.
Cal.P.15
Figure 8-2
3. Move scale to 15, press ALU key (Figure 8-3), end of self-calibration, put back measure scale.
000000000
Figure 8-3
8.2 CALIBRATION OF DIAMETER SCALE
1. Install middle size tire on principal axis, press and hold STOP key, and press OPT key (Figure 8-4),
press STOP key to exit.
CAL.14.0
Figure 8-4
2. Press d+ or d- adjust value to current rim diameter value, press ALU key (Figure 8-5).
3. Move scale, put scale head on the inside edge of rim (Figure 7-2), press ALU key (Figure 8-3), when
the self-calibration ends, put back scale.
The balancer was calibrated before leaving the factory, but because of long-distance transportation or
long-term use, you may need to self-calibrate after a period of time.
1. After turning on the machine, the initialization is nished (Figure 7-1). Install a can clip
counterweight and comparatively balanced middle size tire, follow step 7 to input the rim data.
2. Press D key and C key (Figure 9-1), (lay down hood), press START key. Press STOP key or C key to
exit.
CAL.CAL.CAL.
Figure 9-1
3. After axis stop (Figure 9-2), (open the hood) clip a 100 gram counterweight anywhere on the
outside of the rim, (lay down the hood). Press the START key. Press STOP key or C key to exit.
ADD100
Figure 9-2
4. After axis stop (Figure 9-3), the calibration is nished. Demount the tire. The balancer is now ready
to use.
Cal.END
Figure 9-3
NOTE: When doing self-calibration, input data of rim must be correct. The 100 gram counterweight
must be correct, otherwise the self-calibration result will be wrong. An incorrect self-calibration will
decrease the precision of the balancer measuring.
10. THE BALANCING OPERATION OF THE WHEEL
10.1 BALANCING MODE CHANGE OPERATION
1. Dynamic and static balance mode switch: press F key. Dynamic balance mode: clip counterweight
on inside and outside edge of rim (balancer tolerant normal balance mode) (Figure 21). ST mode:
static balance measure mode, stick counterweight on middle of rim (Figure 22).
2. ALU balance mode switch key (ALU key), switch CPU system between ALU-1~ALU-S mode.
Figure 10-3Figure 10-4
- ALU-1 mode: stick counterweight on inside and outside of spoke of rim (Figure 10-3).
- ALU-2 mode: clip counterweight on inside edge of rim, stick counterweight on outside (inside of
spoke) (Figure 10-4).
- ALU-S mode: This is a special balance mode (include ALU-1 and ALU-2), for Counterweight split
and Hidden-Stick Mode.
- Counterweight split and Hidden-Stick Mode:
ALU-S mode, if the outside (inside of spoke) counterweight position between of two spokes,
ALU-S mode can split the counterweight for two. The divided counterweight, just place on the
back of two spokes near the former counterweight, in order to hide the counterweight (Figure 10-5).
Figure 10-5
10.2 NORMAL BALANCE MODE OPERATION PROCESS
1. Follow section 7.2 to input the rim data.
2. Lay down hood and press START key, wheel will spin. After it stops, two side LED displays both side
imbalance weights. When middle LED displays OPT, you can choose imbalance optimize.
3. Slowly spin the wheel. When the inside counterweight position indicator lights (Figure 5-1(3)) are
all on, clip correspond counterweight at 12 o’clock position on inside of rim (Figure 10-6).
4. Slowly spin the wheel. When the outside counterweight position indicator lights (Figure 5-1(4)) are
all on, clip corresponding counterweight at 12 o’clock position on outside of rim (Figure 10-7).
1. Move measure scale to middle of rim, and measure the rim data.
2. Press F key, switch to static balance (ST) mode.
3. Lay down hood and press START key, wheel spins, after it stops,
the middle LED displays the wheel static imbalance weight,
Figure 10-8
when middle LED displays OPT, you can choose to imbalance optimize.
4. Slowly spin wheel, when both side counterweight position indicator lights (Figure 5-1(3) and (4))
are all on, stick counterweight at 12 o’clock position in the middle of the rim (Figure 10-8).
10.4 THE OPERATION PROCESS OF THE M1 AND M2 MODE
1. Follow section 7.2 to input the rim data.
2. Press the ALU key, switch to correspond balance mode.
3. Lay down the hood and press the START key. The wheel will spin. After it stops, the two side LED
displays will show both wheel side imbalance weights. When the middle LED displays OPT, you can
choose imbalance optimize.
4. Slowly spin the wheel. When inside counterweight position indicator lights (gure 5-1(3)) are all
on, follow different modes and clip or stick counterweight on ate the 12 o’clock position inside of rim.
5. Slowly spin the wheel. When outside counterweight position indicator lights (gure 5-1(4)) are all
on, follow different modes and clip or stick counterweight on at the 12 o’clock position outside of rim.
10.5 ALU-S BALANCE MODE OPERATION PROCESS
To manually add the counterweight:
1. Follow section 7.3 to input the rim data.
2. Lay down the hood and press the START key. The wheel will spin. After it stops, the two side LED
displays will show both wheel side imbalance weights. When the middle LED displays OPT, you can
choose imbalance optimize.
3. Slowly spin the wheel. When the inside counterweight position indicator lights (Figure 2(3)) are all
on, clip correspond counterweight at 12 o’clock position on inside of rim (Figure 26). If Notec
(Figure 29) of left side shows, stick counterweight on at
the 12 o’clock position on inside of rim.
4. Slowly spin the wheel. When the inside counterweight
position indicator lights (Figure 5-1(4)) are all on, stick the
corresponding counterweight on at the 12 o’clock position
on the outside of the rim (Figure 10-9) on the right side.
Figure 10-9
Automatic stickup partition counterweight:
5. Follow section 7.3 to input the rim data.
6. Lay down the hood and press the START key. The wheel will spin. After it stops, the two side LED
displays will show both wheel side imbalance weights. When the middle LED displays OPT, you can
choose imbalance optimize.
7. Follow gure 7-8 to input rim data, follow 10.2.3 and clip the counterweight on inside edge of
rim. Press STOP key and ALU key. Follow 10.2.4 and stick counterweight on outside of rim.
8. Follow 7-7 to input the rim data, press STOP key and ALU key, all of the middle of the LED lights
will display “- - -”. Insert corresponding counterweight into the scale head slot, slowly spin the
wheel. When the inside counterweight position indicator lights (Figure 5-1(9)) are all on, draught
scale. When the inside counterweight position indicator lights (Figure 5-1(3)) are all on, slowly pull
out measure scale. The middle of LED display will show (Figure 10-10), then turn the scale and stick
counterweight on the rim (Figure 10-12).
0--
Figure 10-10
9. Insert corresponding counterweight into the scale head slot, slowly spin wheel, when outside
counterweight position indicator lights (Figure 5-1(4)) are all on, draught scale, when inside
counterweight position indicator lights (Figure 10-11) all on, turn scale, stick counterweight on the
rim (Figure 10-12).
--0
Figure 10-11
Figure 10-12
NOTE: When using the scale to stick the counterweight automatically, make sure the LED displays
“- - -”, if not, do not move the scale. Press the STOP and ALU key, then the middle LED display will
show “- - -”. You can now move the scale for automatically sticking counterweight.
Counterweight Hidden-Stick mode is only available in ALU-S mode, this mode can split this position
into two parts and make these two new positions hide behind the spoke, so you can achieve this hide
purpose. This balance mode is only available in ALU-S mode.
In 10.3 operation process, if outside counterweight is not hidden behind the spoke, but you still
want it hidden behind the spoke, you can follow below operation:
1. Press a+ key, back to gure 7-1 interface, press D key and OPT key, display input numbers
of spoke (Figure 10-13), press b+ or b- key, input spoke numbers, press D key and OPT key to
save and return, slowly turn the wheel, turn near imbalance position of spoke on the
top (12 o’clock), press D and OPT key to enter hide stick mode, and then press D and OPT key
to exit:
NR3
Figure 10-13
SPLIT MANUAL STICK OPERATION:
2. Stick inside operation is the same from section 10.3.3.
3. Slowly spin wheel, when outside counterweight position indicator lights (Figure 5-1(4)) are all on,
stick counterweight on at the 12 o’clock position outside of rim (Figure 10-18) right side.
4. Slowly spin wheel again, when outside counterweight position indicator lights (Figure 5-1(4)) are all
on, nd second position, stick counterweight on at the 12 o’clock position outside of rim (Figure
10-9) right side.
SPLIT AUTOMATIC STICK OPERATION:
5. When stick inside, operation same 10.3.7 and 10.3.8
6. Slowly spin wheel, when outside counterweight position indicator lights (Figure 5-1(4)) are all on,
nd rst position, draught scale, when outside counterweight position indicator light(gure 10-11)
all on, turn scale, stick counterweight on rim (Figure 10-12).
7. Slowly spin wheel, when outside counterweight position indicator lights (Figure 5-1(4)) are all on,
nd second position, draught scale, when outside counterweight position indicator light(gure 10-
11) all on, turn scale, stick counterweight on rim (Figure 10-12).
NOTE: When using the scale to stick the counterweight automatically, make sure the LED displays
“- - -”, if not, do not move the scale. Press the STOP and ALU key, then the middle LED display will
show “- - -”, now you can move the scale for automatically sticking the counterweight.
10.7 RECALCULATION
If you forget to input the rim data, you can enter it after the wheel balance test. At this time, you do
not need to press START. Instead, press the Recalculation Key (C). The sistem will follow the new rim
data calculation imbalance measure. Once the display shows the current imbalance value, press the C
key. You can also follow these steps to check the current rim data.
If the wheel imbalance value is over 30 grams (1 ounce), the system will display “OPT”.
There are two methods for imbalance optimization:
11.1 THE DISPLAY SHOWS THE BALANCE VALUE
If you have already nished the balance test, you will need to process imbalance optimization. Press
the OPT key. The display will show (Figure 11-1).
OOO180
Figure 11-1
Use a chalk mark to make a reference point on the ange plane and rim and tire. Use the tire changer to
exchange the rim and tire 180°. Reinstall the wheel on the balancer and make sure to mark the reference
point between the ange plane and rim in the same position. Press START key, display (Figure 11-2).
85240
Figure 11-2
(Figure 11-2) The left LED display is a percent of optimization, if before optimize static value is 40
gram (1.5 ounce), optimization is 85%. After optimization, only 6 gram should remain of the static
value (15%×40gram=6gram). Slowly spin the wheel by hand. When both sides of the two position
indicator lights are ashing (Figure 11-3), use a chalk mark or pen to make a mark on the tire.
85240
Figure 11-3
Remove the wheel from the balancer, use tire changer to remove the tire from the rim. Make tire and
rim marks together. Use the tire changer to t the tire on the rim. Optimization is complete.
11.2 PROCESS IMBALANCE OPTIMIZATION DIRECTLY
Before turning the power on, process the imbalance optimization directly. Turn on the power, install
the wheel, press OPT key. The left side will display OPT, press START key, display will show (Figure 11-1).
Follow 11.1 section to operation. Press STOP key to stop operation.
This operation is for counterweight unit conversion (gram-Oz).
1. Press the STOP key and a+ key or a-, the display will show Figure 12-1 which denotes the current
unit is grams.
unt.=GR
Figure 12-1
2. Press b+ or b- key, the display will show Figure 12-2, which denotes the current unit is ounces.
unt.=Oz
Figure 12-2
3. Press b+ or b- key to switch units between grams and ounces.
4. Press a+ key to save setup and exit.
13. INCH AND MM CONVERSION
To change the input dimension from B value and D value conversion (INCH-MM): Press INCH/MM key,
the LED 6 display value B and LED 7 display value D can change between inch and millimeter. If in the
right LED display window has a period ( . ) the current measure is INCH, if not, long measure is MM.
14. PROTECTION HOOD FUNCTION SETTING
This function setting is to start the machine directly after the protection hood has been laid down or to
start the machine by laying down protection hood and pressing START.
When function is on:
- After laying down the protection hood, the wheel rotates, then the machine enters measure state.
When function is off:
- After laying down protection hood, the START key should be pressed for entering measure state.
Operation process is as follows:
1. Press [F] key and STOP key (Figure 24). The right display shows the currently state. “ON” denotes
function is on. “OFF” denotes function is off.
2. Press [b+] or [b-] key to shift protection hood function between “ON” and “OFF”
3. Press [a+] key to save current settings and exit. The setup will remain programmed even after
turning the equipment off.
- After selection of minimum value display, the displayed value is Zero when wheel imbalance amount
is less than setting value. Press FINE key to show real imbalance amount.
- Press STOP and [C] key (Figure 15-1), denoting display is Zero when imbalance value is less than 5
grams. -Press [b+] key or [b-] key to set minimum value. There are three levels: 5, 10 and 15. Press [a+]
key to save settings:
Fin5
Figure 15-1
15.2. KEY-TONE FUNCTION SETTINGS
- This function can turn on or turn off key-tone. When the function is turned on, the system will make
a sound whenever a key is pressed. If the function is turned off, there will be no sound.
- Follow 15.1 to press [a+] (Figure 15-2). The right side display shows “ON”, denoting function is on. If
the right side display shows “OFF”, the function is off. Press [b+] key or [b-] key to shift between
“ON” and “OFF”. Press [a+] key to save settings and enter next step:
Sp.ON
Figure 15-2
15.3. DISPLAY MONITOR BRIGHTNESS SETTINGS
- This function will allow to set display brightness as per environment and user’s need,
- Follow 15.2. Press [a+] to modify the setting (Figure 15-3). The right side display shows the brightness
level. There are 8 levels total. Level 1 is the dimmest and level 8 is the brightest. The default level is 4.
Press [b+] key or [b-] key to select brightness level. Press [a+] key to save settings and enter next step:
This function is for checking that various input signals are set to the user’s preference, and provides a
guide for error analysis.
16.1. LED AND INDICATING LIGHT CHECKING
- Press the [F] key and FINE key, all the LEDs and indicating lights will ash. This function is for checking
faulty LEDs or indicating lights. Press the [C] key to exit. Refer to Figure 16-1. Enter position sensor
checking. Press [C] to exit.
POS.8
Figure 16-1
16.2. POSITION SENSOR SIGNAL CHECK
- This function is for checking whether the position sensor, main shaft and main board circuit are
functioning.
- As per section 16.1, slowly rotate main shaft, the displayed value on the right side LEDs should
change. The value increases when the wheel is turned clockwise and decreases when the wheel is
turned counter-clockwise.
- Normally, the value changes from 0 to 63. Press ALU key to enter piezoelectric sensor checking. Press
[C] key to exit.
16.3. PIEZOELECTRIC SENSOR SIGNAL CHECKING
- This function is for checking whether piezoelectric sensor, main board signal processing circuit and
power are functioning.
- Follow 16.2. Press the ALU key for entering (Figure 16-2). Then gently press main shaft. Normally, the
values on two sides LEDs will change. Press ALU or [C] key to exit.
288i 5
Figure 16-2
16.4. DIAMETER SENSOR SIGNAL CHECK
- This function checks the diameter sensor and main board signal circuit for damage.
From 16.3 press ALU key enter (Figure 16-3), turn measure scale, value will change, counter-clockwise
turn, value increase, clockwise turn, the value will diminish. Press ALU key, enter press sensor signal
check. Press C key to exit.
- This function can be check press sensor and main board signal circuit and power supply whether
damage. From 16.4 press ALU key enter, ect gure 16-4, gently press principal axis, right and left LED
display value will be change, press ALU key to enter press sensor signal check. Press C key exit.
5388.53
Figure 16-4
17. SAFETY PROTECTIONS AND TROUBLE SHOOTING
17.1 SAFETY PROTECTION
1. When operating, if the machine does not operate normally, press the STOP key. The rotating wheel
will stop immediately.
2. If the protection hood is not laid down when you press START, the wheel will not rotate.
3. If the protection hood is lifted while the machine is rotating, the rotating wheel will stop
immediately.
17.2 TROUBLE SHOOTING
1. If the shaft does not rotate after pressing START and the LED display shows “Err-1-”: check the
motor, power supply board, computer board and cable connections.
2. If the main shaft continues rotating for a long time without stopping after the balance test
nishes: check brake resistance, power supply board, computer board and cable connections.
3. If balance test already end, balancer still rotates for a long time, does not brake, check brake
resistance, power supply board, computer board and cable connections.
4. There is no display when the machine is turned on or the machine displays Figure 17-1:
Check whether power switch indicating light is ashing. If not, there is a problem with the power.
Otherwise, please check the power supply board, computer board and the cable connections. Self calibrate the machine or adjust the a-value sensor, or replace the sensor.
---------
5. After measuring the rim, the display shows a difference in rim data. Self-calibrate the machine.
6. Usually a precision problem is not caused by the balancer machine. It is probably because of
incorrect wheel installation, or inaccurate counterweights, or inaccurate counterweight of 100
gram for balance self-calibration. Please store the original equipped 100 gram counterweight
properly, it is for self-calibration only.
7. Instability and poor repeatability of data are not usually caused by the balancer machine. It is
probably because of wrong wheel installation, or not rm or unleveled ground. Please secure the
machine with anchor bolts.
Input right wheel data (a. b. d value), preform machine self-calibration, press START to begin the
balance operation. Make a note of rst results, clip the 100 gram counterweight on the outside edge
of wheel (when outside indicator lights are all on is top zenith position), press START again to begin
the balance operation. This cycle displays in addition to the rst cycle, should amount 100±2. Slowly
turn the wheel manually, when the outer lights are all on, check that the 100 gram counterweight is
at the 6 o’clock tire position. If the 100 gram counterweight is not at the 6 o’clock tire position (or the
weight does not equal 100 grams), the balancer may indicate there is a problem with a precise reading.
If the amount is 100 grams, follow the same method to run the balancing cycle. Check to ensure the
weight is 100 gram and at the 6 o’clock tire position.
18. MAINTENANCE
DAILY MAINTENANCE
Before the maintenance, please switch off
the power-supply.
1. Adjust the tension of the belt.
- Dismantle the top cover hood.
- Unscrew motor screw, move the motor
until the belt’s tension is proper, and
emphatically press the belt
downwards about .15" (4mm).
- Screw motor screw and install the top
cover hood.
2. Check whether the wires of electricity
part connects are reliable.
Figure 18-1
3. Check whether the screw stud of the main shaft is loose.
- Locking nut can not x wheel tighten on main shaft
- Use hexagonal wrench to tighten the screw stud of the main shaft.
PROFESSIONAL MAINTENANCE
1. If the imbalance amount of the tested wheel has an obvious error (the amount is too big) and can
not be improved after self-calibrating, the parameter in the machine has changed and needs to be
professionally corrected.
2. Replacing and adjusting the pressure sensor should be done by professionals as per the following
methods:
1. Unscrew the No. 1, 2, 3, 4, 5 nuts.
2. Dismantle the sensor and screw stud.
3. Replace No. 6, 7 the sensor components.
4. Install the sensor and the screw stud. Be sure to pay attention to the sensor’s direction.
5. Screw No. 1 nut until it is tight.
6. Screw the No.2 nut to make the main shaft and the ank of cabinet vertical, and then screw the
No.3 nut tightly.
7. Screw the No.4 nut (not so tightly), then screw No.5 nut.
3. The circuit board and its components should be replaced by professionals.
Operator must stay cautious when in equipment area while in operation.
The equipment can only be used in explosion-proof environment.
Only one person should operate the equipment at a time.
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