Eagle EB-1200 Instruction & Maintenance Manual

EB-1200 Instruction &
Maintenance Manual
Wheel Balancer | EB-1200
READ THIS MANUAL BEFORE INSTALLING OR OPERATING THE EQUIPMENT.
INSPECT THE EQUIPMENT UPON DELIVERY. NOTE ANY DAMAGE ON DELIVERY RECEIPT.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12
Terms and Conditions .............................................................................................................................. 3-5
Risk of Loss / Freight / Shipping ............................................................................................................. 3
Delivery, Unloading and Freight Damage ............................................................................................ 3
Installation .............................................................................................................................................. 4
Warranty ................................................................................................................................................. 4
Returns and Replacements .................................................................................................................... 5
Shipping and Damage Claims ..................................................................................................................... 5
Introduction ................................................................................................................................................. 6
Unpacking .................................................................................................................................................... 7
Important Safety Instructions ..................................................................................................................... 8
Product Description ..................................................................................................................................... 9
Specications ............................................................................................................................................... 9
Features .................................................................................................................................................. 9
Parts of the Dynamic Balancer ................................................................................................................. 10
Installation ................................................................................................................................................. 11
LED Display and Function Keys ................................................................................................................. 12
Mounting and Demounting the Wheel ................................................................................................... 13
Input Methods of Rim Data and Wheel Balance Operation .............................................................14-15
Calibration of Measure Scale .................................................................................................................... 16
Self-Calibrating the Dynamic Balancer .................................................................................................... 17
The Balancing Operation of the Wheel .............................................................................................. 17-21
Imbalance Optimization ........................................................................................................................... 22
Gram-Ounce Conversion ........................................................................................................................... 23
Inch and MM Conversion .......................................................................................................................... 23
Protection Hood Function Setting ........................................................................................................... 23
Machine Settings ....................................................................................................................................... 24
Machine Self-Test Function .................................................................................................................. 25-26
Safety Protections and Trouble Shooting ................................................................................................ 26
Maintenance .............................................................................................................................................. 27
Error Code Table ........................................................................................................................................ 28
Power Supply Layout Diagram ................................................................................................................. 29
Explosive Views ....................................................................................................................................30-32
Parts List ................................................................................................................................................ 33-35
Optional Pedal Break ................................................................................................................................ 36
Accessories List .......................................................................................................................................... 37
System Circuit Diagram ............................................................................................................................. 38
About Us .................................................................................................................................................... 39
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 2
PLEASE READ THE ENTIRE MANUAL BEFORE ANY
INSTALLATION AND OPERATION OF EQUIPMENT.
TERMS AND CONDITIONS
Please read these terms of service carefully. Standard Tools and Equipment Co.’s policy.
These terms and conditions of sale (“Agreement”) are applicable to any order placed by you (the “Customer”) with and accepted by Standard Tools and Equipment Co. (referred to herein as “STE”). Standard Tools and Equipment Co. is the parent company of the Eagle Equipment™ brand and the Tools USA brand. The terms of service are rules that our customer and STE agree to abide by prior to doing business together.
Risk of Loss / Freight / Shipping
All shipments are FOB the STE warehouse, which means that ownerships of these goods transfers to the customer when they leave our dock. We use common carriers that have a demonstrated history of
timely deliveries and competitive freight rates for the benet of our customer. Most of these carriers have restrictions on delivering to residential addresses and may require pick-up at freight terminal. There are additional fees for residential, limited access and remote delivery. There are additional fees for lift gate services and scheduled deliveries from the freight carriers.
Delivery, Unloading and Freight Damage
Unloading: The customer is responsible for unloading the shipment from the carrier’s truck. This may
require a forklift and/or lift gate service. Please note that equipment will require a forklift to unload and they cannot be unloaded using a lift gate vehicle. The STE customer care team can advise you prior to shipping what will be needed to unload your shipment and the approximate weight of the shipment.
Damages: Any charges or damages that may be incurred as a result of unloading from the carrier’s truck is the customer’s responsibility. Depending on your situation, it may be advantageous to have your products shipped to a freight terminal where the freight company’s personnel can load it onto your trailer or truck. Please note that equipment will require a forklift to unload and they cannot be unloaded using a lift gate vehicle.
Upon delivery, it is very important that you inspect all of your products immediately. While we make every attempt to prevent freight damage by properly packaging your order, sometimes damage occurs in transit. For your protection, it is imperative that you note any and all damage you observe on the Delivery Receipt (Bill of Lading) that the carrier will ask you to sign. This will establish your right to le a claim against the freight carrier for this damage. If there are notable shipping damages to your equipment at time of delivery, we advise that you deny the shipment and note “Arrived Damaged” on the Bill of Lading. We also advise that you take photos of the damage for your freight claim with the freight carrier. The carrier will then return the damaged equipment to their warehouse for inspection. You are then advised to contact STE concerning your damaged shipment.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 3
If there are concealed damages after the carrier has departed (something you hadn’t noted on your initial inspection), this should be reported to the freight company within three days of delivery in order to preserve your right to le a claim. It is the customer’s responsibility to le damage claims against the freight company. STE customer care team is here to assist with the claim if we are contacted within the 3-day window.
Shortages: Should you discover any shortages/missing parts, we ask that they be reported to STE’s customer service within 3 days of delivery.
Installation
STE has a nationwide network of independent installers that we can recommend for your Equipment or Paint Booth. These installers do not work for STE. Please call 1-800-336-2776 to nd an installer in your area. The contract you enter into with the independent installer is outside the relationship you have with STE and we are not responsible for issues or damages that you may incur with the independent installer.
Warranty
Eagle Equipment is warranted to be free of defects in material and/or workmanship for a period not exceeding one year. Eagle will replace parts only, under this warranty if in Eagle’s view there is a defect in material or workmanship. The end user will be responsible to pay shipping of suspected product to the distributor from which they bought the product. The original distributor will arrange for all warranty parts and will pay return shipping, if the product proves to be defective.
This warranty does not cover normal wear, abuse, misuse, shipping damage or damage from lack of required maintenance. This warranty is exclusive and in lieu of all other warranties, expressed or implied. Under no circumstances will Eagle Equipment be liable for consequential or incidental damages. Model and serial numbers must be provided with original proof of purchase, conrming date sold, to original end user, before any claim under this warranty will be considered by Eagle Equipment. To view more details on our Terms of Sale, please visit www.eagleequip.com.
Exclusions:
This warranty will not apply to any machine: Which has not been operated or maintained according to specications Which has been abused, misused, altered, or improperly maintained Which has been improperly installed or assembled
Other limitations:
This warranty does not cover: Parts needed for normal maintenance Wear parts, which include but are not limited to: cables, hoses, slider blocks, chains and rubber pads On-site labor
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 4
Returns and Replacements
In the event that you suspect you have a defective part or product (“part”), please contact our customer care department immediately by calling 336-697-7177, or by emailing webmaster@standardtool.com. Please include photos and video of the defective equipment for your claim.
If we believe that you have received a defective part, STE will provide you with a return authorization (“RA”) number and schedule a time to have your equipment picked up. It is the customer’s responsibility to package the equipment for return shipment in sufcient packaging to prevent damage during return. Please note the STE RA number on the packaging.
Upon receiving and inspecting the defective part, STE will provide a replacement part, free of charge, to the customer. If the customer wishes to have the warranty replacement shipped to them prior to the return of the defective product, the customer must pay for the replacement product at shipping. STE will issue the Customer a refund upon receiving the defective product.
In the event the part is determined to not be defective, it will be subject to a minimum restocking fee of 20% and the return freight. Credit for warranty returns to third party vendors will be subject to their return policy. All returns must be authorized prior to shipping. Contact STE’s customer care
department for instructions and a return authorization number, which must be issued prior to any return. Customers may return any unused stock item in the original packaging within 30 days of
purchase subject to a 20% restocking fee. All freight charges related to the original shipment and the return will be the responsibility of the customer.
Custom manufactured items are not returnable and no credit will be given on unauthorized returns.
Shipments refused by customers and returned to STE will be treated as unauthorized returns. Credit will be subject to restocking charges and freight charges related to the return.
INSPECT YOUR EQUIPMENT UPON DELIVERY.
NOTE ANY DAMAGE ON DELIVERY RECEIPT.
SHIPPING AND DAMAGE CLAIMS
All shipments must be inspected immediately upon receipt. For your protection, any external damage
must be noted on the bill of lading at the time of delivery in order to qualify for a claim against the freight carrier.
Concealed damage must be reported to the freight company within three (3) days of delivery. It is the customer’s responsibility to le for damage claims against the freight company. Eagle Equipment is not responsible for loss or damages caused by shipping.
Shortages or missing parts must be reported to Eagle Equipment Customer Service (1-800-336-2776) within three (3) days of delivery.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 5
INTRODUCTION
Thank you for your purchase.
Your equipment is the result of decades of research, testing, and development; and represents the most advanced technology on the market.
The care with which you maintain and operate your equipment will directly affect its overall performance and longevity.
BE SAFE.
Your equipment was designed and built with safety in mind. However, safety relies on proper training and thoughtful use on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside.
Keep these instructions accessible, and make sure that ALL USERS read this manual.
PLEASE READ THIS MANUAL IN ITS ENTIRETY BEFORE
INSTALLING OR OPERATING THIS EQUIPMENT.
RECORD THE MODEL NUMBER AND THE SERIAL NUMBER
This information is located on the equipment.
Model Number:
Serial Number:
Manufacturing Date:
THIS INFORMATION WILL BE REQUIRED
SHOULD YOU EVER NEED TO CALL IN FOR
For parts assistance, please call: 1-800-535-0016
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 6
PARTS OR TECHNICAL ASSISTANCE
WARNING:
Failure to follow the unpacking and assembly directions may cause
personal injury and/or impair the operation of this machine.
PLEASE READ THOROUGHLY.
UNPACKING
1. Your equipment comes packaged as a single unit. A forklift, oor-jack or other heavy-lifting equipment may be necessary to separate the components. Exercise caution when disassembling the packaged equipment, as shifting may have occurred during shipping.
2. Carefully remove the packaging from the equipment. Check for any obvious shipping damage. Remember to report any shipping damage to the carrier and make a notation on the delivery receipt.
3. An accessory box is included with the equipment and contains smaller components.
4. Remove the equipment from the package. Literature such as the installation manual, warranty card, and serial number plate is included inside this box.
Shipments must be inspected immediately upon receipt.
External damage must be noted on the bill of lading. Concealed damages must be reported to the freight company within three days of delivery.
Shortages must be reported to Eagle Equipment within three days of delivery: 1-800-336-2776.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 7
IMPORTANT SAFETY INSTRUCTIONS
READ THESE SAFETY INSTRUCTIONS THOROUGHLY
1. Read and understand all operation and safety warning procedures before operating the equipment.
2. Keep hands and feet clear. Remove hands and feet from any moving parts. Avoid pinch points.
3. Keep work area clean. Cluttered work areas invite injuries. Consider work area environment. Do not expose equipment to rain. Do not use in damp or wet locations. Keep area well lit.
4. Only trained personnel should operate this equipment. All non-trained personnel should be kept away from the work area. Never let non-trained personnel come in contact with or operate the equipment.
5. Use the equipment correctly.
6. Remain clear of equipment when in operation. Clear area if danger is present.
7. Non-skid, steel-toe foot-wear and safety glasses is recommended when operating equipment.
8. DANGER: Disconnect power at the receptacle before performing any electrical repairs. Secure plug so that it cannot be accidentally plugged in during service.
9. WARNING: Risk of explosion. This equipment has internal arcing or sparking parts which should not be exposed to ammable vapors. This machine should not be located in a recessed area or below oor level.
10. Maintain with care. Keep equipment clean for better and safer performance. Follow manual for proper instructions. Keep controls clean and free from grease and oil. Protect all parts of the electrical equipment from humidity and moisture.
11. Carefully inspect the equipment on a regular basis. Perform maintenance according to the maintenance schedule.
12. Check for damaged parts. Check alignment of moving parts, breakage of parts or any condition that may affect its operation. Do not use equipment if any component is broken or damaged.
13. Never remove safety-related components from the equipment. Do not use the equipment if safety related components are damaged or missing.
14. Stay alert. Watch what you are doing. Use common sense. Be aware.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 8
1. PRODUCT DESCRIPTION
An imbalanced wheel will make the wheel jump and steering wheel wobble while driving. It can bafe the driver to drive, aggrandize the cleft of combined area of steering system, damage the vibration damper and steering parts, and increase a probability of the trafc accident. A balanced wheel will avoid all these problems.
This equipment adopts the new LSI (Large Scale Integrated circuit) to constitute the hardware system that acquires processes and calculates information at a high speed. Read the manual carefully before operating the equipment to ensure normal and safe operation. Dismantling or replacing the parts of equipment should be avoided. When it needs repairing, please contact Eagle Customer Service. Before balancing, ensure the wheel xed on the ange tightly. Operator should wear close-tting smock to prevent from hanging up. Do not use beyond the stated function range of manual.
2. SPECIFICATIONS
EB-1200
Max wheel weight 143 lbs.
Rim diameter 10"-24"(256mm-610mm)
Rim width 1.5"-20"(40mm-510mm)
Motor power 200W
Power supply 110V/50Hz
Rotating speed 200r/min
Cycle time 8 seconds
Noise <70dB
Net weight: 216 lbs.
Dimensions: 38"W x 46"H x 30"L
2.2 FEATURES
Adopt 9 LED display, it has exible indicator operating function. Various balancing modes can carry out counterweights to stick, clamp, or hidden stick etc. Input data of rim automatically by measure scale. Intelligent self-calibrating and measure scale self­labeling function. Self fault diagnosis and protection function. Applicable for various rims of steel structure and duralumin structure.
2.3 WORKING ENVIRONMENT
Temperature: 5~50˚C Altitude: 4000m Humidity: 85%
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 9
3. PARTS OF THE DYNAMIC BALANCER
Two major components of the dynamic balancer are the mechanical and the electrical systems.
3.1 MECHANICAL PART
The part consists of support, swing support and rotary main axis. These parts are xed on the frame.
3.2 ELECTRICAL SYSTEM
1. The microcomputer system consists of a LED display, keyboard, and LSI circuit, such as new MCU CPU.
2. Automatic measure keyboard.
3. Testing speed and positioning system consists of gear and opto-electronic coupler.
4. Two-phase asynchronous motor supplies and controlling circuit.
5. Horizontal and vertical pressure sensor.
6. Hood protection: machine can not start if protection hood is not put down.
Measure scale
Motor supply
and control
circuit
Rotating and
positioning
measure
Motor
Electrical System
MCU CPU
Horizontal
and vertical
pressure sensor
Belt
Wheel hood
protection
LEDKeyboard
Main axis of
balancer
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 10
4. INSTALLATION
4.1 OPENING AND INSPECTION
Open the package and inspect for any damaged parts. If there are any questions, please do not use the equipment and contact Eagle Equipment Customer Service (1-800-336-2776). Standard accessories with equipment are shown as follows:
Screw stud of drive axis 1 Balancing pliers 1 Allen wrench 1 Measure caliper 1 Quick release nut 1 Adapter (cone) 4 Counter weight (100g) 1 Protection hood (optional) 1
4.2 INSTALLING MACHINE
1. The balancer must be installed on the solid cement or similar ground. Unsolidied ground can bring measuring errors.
2. There should be 20" around the balancer in order to operate conveniently.
3. Nail anchor bolts on the base’s mounting hole of balancer to secure the balancer.
4.3 INSTALLING OPTIONAL HOOD
Install the wheel hood on the equipment by insert the pipe of protection hood into the hood shaft behind the cabinet, then fasten them with M10×65 screws from the spare parts box
4.4 INSTALLING SCREW STUD OF DRIVE AXIS
Install screw stud of drive axis on the main axis with M10 × 150 socket bolt, then screw the bolt. (Refer to Figure 4-1)
Figure 4-1
(Notice: a wheel can be installed on the main axis before screwing bolt, then hold the wheel by hands in order to prevent the main axis from revolving together with the bolt.)
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 11
5. LED DISPLAY AND FUNCTION KEYS
1. Digital readout, amount of imbalance, inside or “DISTANCE” dimension
2. Digital readout, amount of imbalance, outside or “DIAMETER” dimension
3. Digital readout, position of imbalance, inside
4. Digital readout, position of imbalance, outside
5. Indicator, “ALU” correction mode selected
6. Push button, cycle start
7. Push button, emergency and selection of special functions
8. Push button, unbalance display pitch and threshold
9. Push button , selection of “ALU” mode of correction
10. Push buttons for recalculation and self-calibration
Figure 5-1
11. Push buttons, manual DISTANCE (a) setting
12. Push buttons, manual WIDTH (b) setting
13. Push buttons, manual DIAMETER (d) setting
14. Push button, optimization of unbalance and split unbalance
15. Selection of dimensions, inch/mm
16. Push button, self-diagnostics, self-calibration and split unbalance
17. Digital readout, “STATIC” unbalance or “WIDTH” dimension
18. Indicator of dimensions in mm
19. Selection, “STATIC” or “DYNAMIC” correction
NOTE: Only use the fingers to press buttons. Never use the counterweight pincers or other pointed objects to press buttons.
4810 Clover Road • Greensboro, NC 27450 • 1-800-336-2776 • www.eagleequip.com • © Eagle Equipment 2017.12 • page 12
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