Eagle CHRB-24 Installation Manual

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PART #334976
Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
CAUTION
INSPECT CONTENTS IMMEDIATELY AND FILE CLAIM WITH DELIVERING CARRIER FOR ANY DAMAGE.
SAVE YOUR BOX AND ALL PACKING MATERIALS.
YOU ARE RESPONSIBLE FOR DAMAGE TO YOUR UNIT IF RETURNED IMPROPERLY PACKED.
APPLIANCE MUST BE INSTALLED WITHIN SURROUNDINGS AND VENTILATION
REQUIREMENTS AS DICTATED BY NATIONAL AND/OR LOCAL CODE.
Lava Rock Broilers-CHRBL Series
Ceramic Briquette Broilers-CHRBC Series
Radiant Broilers-CHRB Series
Retain this manual for future reference.
Contact this factory, the factory representative or a local service company to perform
maintenance and repairs.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE!
IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
IMPORTANT:
BEFORE PLACING THIS APPLIANCE IN OPERATION, CONTACT YOUR LOCAL GAS SUPPLIER AS TO WHAT INSTRUCTIONS ARE TO BE FOLLOWED IF YOU SMELL GAS. THE INSTRUCTIONS OBTAINED SHOULD THEN BE POSTED IN A PROMINENT LOCATION.
NOTE: This broiler is designed for installation as an independent HEAVY DUTY APPLIANCE and is not
intended for residential use.
CLEARANCE INSTRUCTIONS:
• For use in non-combustible locations only – For use only on non-combustible counter tops, where minimum
clearance from sides and back is 6˝ (153mm).
• The appliance area must be free and clear of all combustible items.
• The unit must be leveled before placing it in operation. To level the unit on an uneven surface to prevent
rocking, adjustable feet have been provided.
• When using gas broiler, keep the appliance area free from obstructions that could block the flow of
combustible gases.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
(continued on Page 2)
EG9831 Revised 05/10
• 100 Industrial Boulevard, Clayton, Delaware 19938-8903 U.S.A. • www.eaglegrp.com
• Phone: 302/653-3000 • (Foodservice) 800/441-8440 • (MHC/Retail) 800/637-5100
• Fax: 302/653-2065
Eagle Foodservice Equipment, Eagle MHC, SpecFAB®, and Retail Display are divisions of Eagle Group. ©2010 by the Eagle Group
Page 2
GAS CONNECTIONS
Installation Personnel: Check all connections and fittings on valves and tubing supplied as a part of this unit to make sure they did not come loose during shipment. A manual gas valve should be provided upstream within 6 feet of the appliance for shutting the gas off during servicing. A ground joint union should be provided between the house plumbing and the gas inlet to the appliance. A gas pressure regulator has been provided as a part of this appliance. It is factory pre-set for natural gas and is field adjustable for liquid propane gas. All plumbing should be clean and free of burrs and metal chips. All pipe connections should be made using a pipe joint compound resistant to the action of LP gases. A drip TEE must be used to collect any moisture or dirt in the gas. Upon completing the installation of this appliance, all the gas connections must be checked for gas leaks. Use a solution of liquid dishwashing soap and water to check for leaks.
This installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code ANSI Z223.1/NFPA-54, National Gas and Propane Installation Code, and CSA-B149.1 as applicable.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing it’s individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).
Provisions for proper air supply must be taken into account when installing the unit. Care should be taken so as not to obstruct the area in front, under or in rear of the unit. DO NOT PLACE BACK OF THE UNIT CLOSER THAN 6˝ (153mm) TO A WALL OR OTHER SURFACES. The appliance shall be located with respect to other equipment so it will have adequate clearances for servicing and proper operation.
This unit is supplied with four (4) adjustable feet, which must be installed prior to operation. Four (4) threaded openings are provided on bottom of the unit to accept the threaded portion of the feet. Screw in the feet and tighten them securely. During operation, check the feet every sixty (60) days to assure that they are tight. Failure to use the feet will void warranty and could cause unsafe conditions.
Note: Appliance must be installed under a ventilation hood.
START UP
During initial operation, the broiler will smoke until unit preservation oils and impurities are burned off.
OPERATION
Turn valves on high to preheat unit before attempting to broil. Adjust valve to desired heat setting. You will have to experiment with grate location and valve setting for your meat product needs. It is recommended that the grates be put in a sloped position to start with. This will allow the grease to run down the grate into grease tray reducing the chance of flare-ups. Water pans must be checked frequently and water added as required. Hot water vapors rising from the water pans and through the combustion chamber reduce flare-ups.
CAUTION...CAUTION...CAUTION! CHARBROILERS ARE HOT!! NEVER ATTEMPT TO CHANGE LOCATION OR REMOVE GRATES WHILE PRODUCTS ARE COOKING. FLARE-UPS CAN OCCUR UNEXPECTEDLY. TURN OFF CHARBROILER AND ALLOW TO COOL BEFORE ATTEMPTING TO REMOVE OR REPOSITION GRATES.
GRATE LOCATION
Grate may be raised or lowered by adjusting location of grate hooks on back splash. Grate may be turned over for different grid pattern. Use gloves or potholder to reposition grates.
BURNER ADJUSTMENT
Turn burner valve to high position. Decrease openings of air shutters to give soft blue flame having yellow tips, and then slowly increase openings to a point when the yellow tips disappear and a hard blue flame is obtained.
TEMPERATURE ADJUSTMENT
Sections of broiler may be set at different temperatures. It is possible to have a high heat or searing section while having a low heat finishing or holding section. For searing operation, set valves for section on or close to high setting. For holding or finishing, set valves at lower setting. By experimenting with different settings, you will determine which one will suit your specific needs.
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WATER PAN
The water pan is located at the bottom of broiler. Some models may have two water pans. They are removable by pulling out from front of unit. It is important that water be kept in pan during operation and added as required. The water helps reduce flare-ups and catches grease.
CHECKING FOR GAS LEAKS
Use soap and water solution to check for gas leaks. Check entire gas piping for leaks. Do not use matches, or other sources of ignition to check for leaks.
AIR INTAKE
Air for combustion enters from the bottom of charbroiler. Do not store items under unit or obstruct this area.
REPAIRS AND MAINTENANCE
Contact the factory, a factory representative, or a local service company for repairs and maintenance.
CLEANING
Clean daily or more frequently if required. Remove grate section and wash in a sink. Brush out carbon particles. Remove water pan and wash. Clean exterior of pan with detergent and use non-abrasive cleaner on stubborn areas.
RADIANT CHARBROILER
LAVA ROCK CHARBROILER and CERAMIC BRIQUETTE CHARBROILER
LIGHTING AND SHUTDOWN INSTRUCTIONS FOR MANUAL VALVES WITH STANDING PILOTS
Before attempting to light the appliance, the cover, if so equipped, shall be opened. Turn pilot valves on and light pilot burners using a lighting wand or taper. If pilots or burners go out, turn off all gas and wait 5 (five) full minutes before attempting to re-light. Before using this appliance, the pilots must be adjusted. Do this by turning the control adjustment screw in one pilot, adjust the valve, and use the lighting wand to light that pilot burner. Adjust the size of the pilot flame - repeat for each pilot valve. When lighting the burners by turning on the burner knobs, always make sure the burner has lit properly from the pilot by looking through the observation port. When shutting the appliance down for long periods of time, shut off all the burner valves; then shut off all the pilot valves. NOTE: This appliance is shipped from factory equipped for Natural Gas. Lava rock, ceramic briquette, and radiant models require 6˝ WC pressure. For conversion to propane, see the instruction plate on appliance or instructions below.
PROPANE GAS CONVERSION – MODELS WITH STANDING PILOTS
This broiler is shipped from the factory with fixed Orifice Hoods for use on Natural Gas. To convert to Propane Gas, install the burner Orifice Hoods supplied.
1) Remove grates, radiants, and burners.
2) Remove Natural Gas Hoods: Lava and Ceramic Briquette Broiler CHRBL and CHRBC Series: Propane Gas # 53 drill size Orifice marked in red. Radiant Broiler CHRB Series: Remove Natural # 32 drill size Orifice and install Propane Gas # 50 drill size Orifice marked in red.
3) Re-install the burner(s), radiants, and grates.
4) Change the convertible pressure regulator to Propane Gas by removing slotted or hex threaded plug from pressure
regulator. Invert the plug and reinstall. The letters LP should be visible. The regulator is now set for 10˝ WC.
5) Adjust the Standing Pilot(s) flame height for Propane by turning the screw located on the pilot valve body.
Remove Natural # 43 drill size Orifice and install
(continued on back page)
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Gas Charbroilers
INSTALLATION/OPERATING INSTRUCTIONS
# Description
Part # Part # Part #
24˝L Units 36˝L Units 48˝L Units
1 - Backsplash Assembly. . . . 332002 . . . . . 332003 . . . . . . 332004
2 - Cast Iron Grates . . . . . . . . 330951 . . . . . 330951 . . . . . . 330951
3 - Top Assembly . . . . . . . . . . 333228 . . . . . 333229 . . . . . . 333230
4 - Inner Assembly . . . . . . . . . 333818 . . . . . 333819 . . . . . . 333820
5 - Main Body . . . . . . . . . . . . . . N/A . . . . . . . . N/A . . . . . . . . . N/A
6 - Drip Pans . . . . . . . . . . . . . 333006 . . . . . 333007 . . . . . . 333008
7 - Radiant Burner . . . . . . . . . 333110 . . . . . 333110 . . . . . . 333110
8 - Manifold Assembly . . . . . . 333105 . . . . . 333106 . . . . . . 333107
9 - Pilot Tube . . . . . . . . . . . . . 333094 . . . . . 333094 . . . . . . 333094
10 - Pilot Valve . . . . . . . . . . . . . 333142 . . . . . 333142 . . . . . . 333142
11 - Control Knob. . . . . . . . . . . 324796 . . . . . 324796 . . . . . . 324796
12 - Front Door. . . . . . . . . . . . . 333224 . . . . . 333225 . . . . . . 333226
13 - Control Valve. . . . . . . . . . . 332778 . . . . . 332778 . . . . . . 332778
14 - Valve Extension . . . . . . . . 333093 . . . . . 333093 . . . . . . 333093
15 - Regulator Piping . . . . . . . . 334714 . . . . . 334714 . . . . . . 334714
16 - Regulator . . . . . . . . . . . . . 334713 . . . . . 334713 . . . . . . 334713
17 - Leg/Foot . . . . . . . . . . . . . . 310302 . . . . . 310302 . . . . . . 310302
18 - Scrap Chute Assembly . . . 322736 . . . . . 322736 . . . . . . 322736
19 - Drip Pan Divider. . . . . . . . . . N/A . . . . . . . . N/A. . . . . . . . 333251
20 - Burner Shield* . . . . . . . . . 333217 . . . . . 333217 . . . . . . 333217
21 - Weld Pin . . . . . . . . . . . . . . 311210 . . . . . 311210 . . . . . . 311210
Item #20 is not shown. Two (2) burner shields per burner come with unit.
*
Charbroiler
Radiant Burner Series
1
2
3
21
4
18 19
16
17
15
14
13
9
10
7
8
11
12
5
6
# Description
Part # Part # Part #
24˝L Units 36˝L Units 48˝L Units
1 - Backsplash Assembly. . . . 332002 . . . . . 332003 . . . . . . 332004
2 - Cast Iron Grates . . . . . . . . 330951 . . . . . 330951 . . . . . . 330951
3 - Top Assembly . . . . . . . . . . 332027 . . . . . 332028 . . . . . . 332029
4 - Inner Assembly . . . . . . . . . 332829 . . . . . 332828 . . . . . . 332829
5 - Main Body . . . . . . . . . . . . . . N/A . . . . . . . . N/A . . . . . . . . . N/A
6 - Drip Pans . . . . . . . . . . . . . 333006 . . . . . 333007 . . . . . . 333008
7 - Burner Assembly . . . . . . . 333023 . . . . . 333023 . . . . . . 333023
8 - Manifold Assembly . . . . . . 332906 . . . . . 332907 . . . . . . 332908
9 - Control Knob. . . . . . . . . . . 324796 . . . . . 324796 . . . . . . 324796
10 - Front Door Panel. . . . . . . . 333001 . . . . . 333002 . . . . . . 333003
11 - Scrap Chute Assembly . . . 322736 . . . . . 322736 . . . . . . 322736
12 - Weld Pin . . . . . . . . . . . . . . 311210 . . . . . 311210 . . . . . . 311210
13 - Regulator . . . . . . . . . . . . . 334713 . . . . . 334713 . . . . . . 334713
14 - Regulator Pipe . . . . . . . . . 334714 . . . . . 334714 . . . . . . 334714
15 - Leg/Foot . . . . . . . . . . . . . . 310302 . . . . . 310302 . . . . . . 310302
16 - Lighter Tube . . . . . . . . . . . 326202 . . . . . 326202 . . . . . . 326202
17 - Control Valve. . . . . . . . . . . 332778 . . . . . 332778 . . . . . . 332778
18 - Pilot Valve . . . . . . . . . . . . . 323133 . . . . . 323133 . . . . . . 323133
19 - Burner Shield . . . . . . . . . . 333017 . . . . . 333017 . . . . . . 333017
20 - Wire Grates MSTL . . . . . . A213891 . . . . A213893 . . . . . A213892
21 - Lava Rocks . . . . . . . . . . . . 332130 . . . . . 332130 . . . . . . 332130
22 - Ceramic Briquette . . . . . . . 332131 . . . . . 332131 . . . . . . 332131
23 - Drip Pan Divider. . . . . . . . . . N/A . . . . . . . . N/A. . . . . . . . 332915
Charbroiler
Lava Rock Series &
Ceramic Briquette Series
1
2
3
11
12
13
14
15
18
19
23
7
16
17
8
9
10
4
5
6
• 100 Industrial Boulevard, Clayton, Delaware 19938-8903 U.S.A. • www.eaglegrp.com
• Phone: 302/653-3000 • (Foodservice) 800/441-8440 • (MHC/Retail) 800/637-5100
• Fax: 302/653-2065
Eagle Foodservice Equipment, Eagle MHC, SpecFAB®, and Retail Display are divisions of Eagle Group. ©2010 by the Eagle Group
(End)
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