Eagle CHRB Installation Manual

Page 1
PART # 334976
Contact this factory, the factory representative or a local service company to perform
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE!
IF YOU SMELL GAS:
1. DO NOT TOUCH ELECTRIC SWITCHES
2. EXTINGUISH ANY OPEN FLAME
3. IMMEDIATELY CALL YOUR GAS COMPANY
Gas Broiler
Lava Rock Broilers-CHRBL Series
Ceramic Briquette Broilers-CHRBC Series
Radiant Broilers-CHRB Series
Retain this manual for future reference.
maintenance and repairs.
FOR YOUR SAFETY
IMPORTANT:
BEFORE PLACING THIS APPLIANCE IN OPERATION, CONTACT YOUR LOCAL GAS SUPPLIER AS TO WHAT INSTRUCTIONS ARE TO BE FOLLOWED IF YOU SMELL GAS. THE INSTRUC­TIONS OBTAINED SHOULD THEN BE POSTED IN A PROMINENT LOCATION.
NOTE: This broiler is designed for installation as an independent HEAVY DUTY APPLIANCE and is not intended for residential use.
CLEARANCE INSTRUCTIONS:
• For use in non-combustible locations only – For use only on non-combustible counter tops, where minimum clearance from sides and back is 6"(153mm).
• The appliance area must be free and clear of all combustible items.
• The unit must be leveled before placing it in operation. To level the unit on an uneven surface to prevent rocking, adjustable feet have been provided.
• When using gas broiler, keep the appliance area free from obstructions that could block the flow of combustible gases.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE
INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
EG9831 Revised 06/01
100 Industrial Boulevard, Clayton, Delaware 19938-8903 U.S.A. www.eaglegrp.com
Phone: 302/653-3000 (Fdsrv) 800/441-8440 (MHC/Retail) 800/637-5100 Fax: 302/653-2065 or 302/653-3036
Eagle Foodservice Equipment, Eagle MHC, Level-Lok Inc., and SpecFAB are divisions of Eagle Group. ©2001 by the Eagle Group
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GAS CONNECTIONS
Installation Personnel: Check all connections and fittings on valves and tubing supplied as a part of this unit to make sure they did not come loose during shipment. A manual gas valve should be provided upstream within 6 feet of the appliance for shut- ting the gas off during servicing. A ground joint union should be provided between the house plumbing and the gas inlet to the appliance. A gas pressure regulator has been provided as a part of this appliance. It is factory pre-set for natural gas and is field adjustable for liquid propane gas. All plumbing should be clean and free of burrs and metal chips. All pipe connections should be made using a pipe joint compound resistant to the action of LP gases. A drip TEE must be used to collect any mois- ture or dirt in the gas. Upon completing the installation of this appliance, all the gas connections must be checked for gas leaks. Use a solution of liquid dishwashing soap and water to check for leaks.
This installation must conform with local codes, or in the absence of local codes with the National Fuel Gas Code ANSI Z223.1, National Gas Installation code, CAN/CGA-B149.1, or The Propane Installation Code, CAN/CGA-B149.2 as applicable.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.45 kPa).
Provisions for proper air supply must be taken into account when installing the unit. Care should be taken so as not to obstruct the area in front, under or in rear of the unit. DO NOT PLACE BACK OF THE UNIT CLOSER THAN 6˝ (153mm) TO A WALL OR OTHER SURFACES. The appliance shall be located with respect to other equipment so it will have adequate clearances for serv- icing and proper operation.
This unit is supplied with four (4) adjustable feet, which must be installed prior to operation
are provided on bottom of the unit to accept the threaded portion of the feet. Screw in the feet and tighten them securely. During operation, check the feet every sixty- (60) days to assure that they are tight. Failure to use the feet will void warranty and could cause unsafe conditions.
Note: Appliance must be installed under a ventilation hood.
ST
ART UP
During initial operation, the broiler will smoke until unit preservation oils and impurities are burned off.
OPERATION
Turn valves on high to preheat unit before attempting to broil. Adjust valve to desired heat setting. You will have to experiment with grate location and valve setting for your meat product needs. It is recommended that the grates be put in a sloped posi- tion to start with. This will allow the grease to run down the grate into grease tray reducing the chance of flare-ups. Water pans must be checked frequently and water added as required. Hot water vapors rising from the water pans and through the combustion chamber reduce flare-ups.
CAUTION...CAUTION...CAUTION! CHARBROILERS ARE HOT!! NEVER ATTEMPT TO CHANGE LOCATION OR REMOVE GRATES WHILE PRODUCTS ARE COOK- ING. FLARE-UPS CAN OCCUR UNEXPECTEDLY. TURN OFF CHARBROILER AND ALLOW TO COOL BEFORE ATTEMPTING TO REMOVE OR REPOSITION GRATES.
GRA
TE LOCATION
Grate may be raised or lowered by adjusting location of grate hooks on back splash. Grate may be turned over for different grid pattern. Use gloves or potholder to reposition grates.
. Four (4)-threaded openings
BURNER ADJUSTMENT
Turn burner valve to high position. Decrease openings of air shutters to give soft blue flame having yellow tips, and then slowly increase openings to a point when the yellow tips disappear and a hard blue flame is obtained.
TEMPERA
Sections of broiler may be set at different temperatures. It is possible to have a high heat or searing section while having a low heat finishing or holding section. For searing operation, set valves for section on or close to high setting. For holding or finish- ing, set valves at lower setting. By experimenting with different settings, you will determine which one will suit your specific needs.
TURE ADJUSTMENT
Page 3
WATER PAN
The water pan is located at the bottom of broiler. Some models may have two water pans. They are removable by pulling out from front of unit. It is important that water be kept in pan during operation and added as required. The water helps reduce flare-ups and catches grease.
CHECKING FOR GAS LEAKS
Use soap and water solution to check for gas leaks. Check entire gas piping for leaks. Do not use matches, or other sources of ignition to check for leaks.
AIR INTAKE
Air for combustion enters from the bottom of charbroiler. Do not store items under unit or obstruct this area.
REP
AIRS AND MAINTENANCE
Contact the factory, a factory representative, or a local service company for repairs and maintenance.
CLEANING
Clean daily or more frequently if required. Remove grate section and wash in a sink. Brush out carbon particles. Remove water pan and wash. Clean exterior of pan with detergent and use non-abrasive cleaner on stubborn areas.
RADIANT CHARBROILER
LAVA ROCK CHAR­BROILER CERAMIC BRIQUETTE CHARBROILER
LIGHTING AND SHUTDOWN INSTRUCTIONS FOR MANUAL VALVES WITH STANDING PILOTS
Before attempting to light the appliance, the cover, if so equipped, shall be opened. Turn pilot valves on and light pilot burners using a lighting wand or taper. If pilots or burners go out, turn off all gas and wait 5 (five) full minutes before attempting to re-light. Before using this appliance, the pilots must be adjusted. Do this by turning the control adjustment screw in one pilot, adjust the valve, and use the lighting wand to light that pilot burner. Adjust the size of the pilot flame - repeat for each pilot valve. When lighting the burners by turning on the burner knobs, always make sure the burner has lit properly from the pilot by looking through the observation port. When shutting the appliance down for long periods of time, shut off all the burner valves; then shut off all the pilot valves. NOTE: This appliance is shipped from factory equipped for Natural Gas. Lava rock, ceramic briquette, and radi- ant models require 6" WC pressure. For conversion to propane, see the instruction plate on appliance or instructions below.
PROPANE GAS CONVERSION MODELS WITH STANDING PILOTS
This broiler is shipped from the factory with fixed Orifice Hoods for use on Natural Gas. To convert to Propane Gas, install the burner Orifice Hoods supplied.
1) Remove grates, radiants, and burners.
2) Remove Natural Gas Hoods: Lava and Ceramic Briquette Broiler CHRBL and CHRBC Series: Propane Gas # 53 drill size Orifice marked in red.
Remove Natural # 43 drill size Orifice and install
Radiant Broiler CHRB Series: marked in red.
3) Re-install the burner(s), radiants, and grates.
4) Change the convertible pressure regulator to Propane Gas by removing slotted or hex threaded plug from pressure reg-
ulator. Invert the plug and reinstall. The letters LP should be visible. The regulator is now set for 10" WC.
Remove Natural # 32 drill size Orifice and install Propane Gas # 50 drill size Orifice
5) Adjust the Standing Pilot(s) flame height for Propane by turning the screw located on the pilot valve body.
Page 4
# Description Part# Part# Part#
24˝L Units 36˝L Units 48˝L Units
1 - Backsplash Assy 332002 332003 332004 2 - Cast Iron Grates 330951 330951 330951 3 - Top Assy 333228 333229 3332230 4 - Inner Assy 333818 333819 333820 5 - Main Body N/A N/A N/A 6 -Drip Pans 333006 333007 333008 7 - Radiant Burner 333110 333110 333110 8 - Manifold Assy 333105 333106 333107 9 - Pilot Tube 333094 333094 333094 10 - Pilot Valve 333142 333142 333142 11 - Control Knob 324796 324796 324796 12 - Front Door 333224 333225 333226 13 - Control Valve 332778 332778 332778 14 - Valve Extension 333093 333093 333093 15 - Regulator Piping 334714 334714 334714 16 - Regulator 334713 334713 334713 17 - Leg/Foot 303753 303753 303753 18 - Scrap Chute Assy 322736 322736 322736 19 - Drip Pan Divider N/A N/A N/A 20 - *Burner Shield 333217 333217 333217 21 - Weld Pin 311210 311210 311210
Note: Item #20 is not shown (2) burner shields per burner come w/unit
Charbroiler
Radiant Burner
Series
18 19
16
17
15
14
13
9
10
1
2
3
21
4
5
6
7
8
11
12
# Description Part# Part# Part#
24˝L Units 36˝L Units 48˝L Units
1 - Backsplash Assy 332002 332003 332004 2 - Cast Iron Grates 330951 330951 330951 3 - Top Assy 332027 332028 332029 4 - Inner Assy 332829 332828 332829 5 - Main Body N/A N/A N/A 6 -Drip Pans 333006 333007 333008 7 - Burner Assy 333023 333023 333023 8 - Manifold Assy 332906 332907 332908 9 - Control Knob 324796 324796 324796 10 - Front Door Panel 333001 333002 333003 11 - Scrap Chute Assy 322736 322736 322736 12 - Weld Pin 311210 311210 311210 13 - Regulator 334713 334713 334713 14 - Regulator Pipe 334714 334714 334714 15 - Leg/Foot 310302 310302 310302 16 - Lighter Tube 326202 326202 326202 17 - Control Valve 332778 332778 332778 18 - Pilot Valve 323133 323133 323133 19 - Burner Shield 333017 333017 333017 20 - Wire Grates MSTL A213891 A213893 A213892 21 - Lava Rocks 332130 332130 332130 22 - Ceramic Briquette 332131 332131 332131
Charbroiler
Lava Rock Series &
Ceramic Briquette
Series
11
12
13
14
15
18
19
16
17
1
2
3
4
5
6
7
8
9
10
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