Dynojet Power Commander FC Installation Instructions Manual

2008-2014 Kawasaki Brute Force 750 - 1IFC17019.01 www.powercommander.com
Installation Instructions
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
YOU CAN ALSO DOWNLOAD THE PCFC
CONTROL CENTER SOFTWARE AND
LATEST MAPS FROM OUR WEB SITE AT:
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
2008-2014 Kawasaki
2008-2014 Kawasaki
Brute Force 750
Brute Force 750
1 Power Commander FC 1 USB Cable 1 Installation Guide 2 Dynojet Decals 2 Velcro 1 Alcohol swab
Parts List
Parts List
IFC17019.01 www.powercommander.com 2008-2014 Kawasaki Brute Force 750 - 2
SELECTING THE MAP POSITION
The Dynojet Power Commander Fuel Controller (PCFC) comes loaded with up to ten maps. Using a #1 Phillips screwdriver, turn the map select dial to toggle between the loaded maps. Refer to the map position table for the maps included in your PCFC.
USING THE RPM RANGE DIALS
The Low, Mid, and High RPM Dials refer to the RPM range, in thirds, of your vehicle. Each dial allows +/- 10% fuel adjustment on top of what fuel changes are done in the map. With the dial facing straight up, there is no additional fuel change.
For example, if your vehicle revs to 6000 RPM:
• The low RPM dial will adjust 0-2000 RPM
• The mid RPM dial will adjust 2001-4000 RPM
• The high RPM dial will adjust 4001-6000 RPM
USING PCFC CONTROL CENTER
Take your tuning to the next level with the PCFC Control Center software.
1 Using your web browser, navigate to www.powercommander.com.
2 Click Enter Race Ready.
3 Click Downloads.
4 Click Access Downloads for Power Commander FC.
5 Click the PCFC software Download button.
6 Open the zip folder.
7 Double-click the install file and follow the on-screen instructions to install the PCFC Control Center software. The PCFC Control Center software and maps will be stored in C:\Program Files\PCFC Control Center.
8 Return to the Downloads or Home page where you can enter the make, model, and year of your bike to check for and download additional maps.
LOADING ADDITIONAL MAPS
1 Connect the USB cable from the computer to the PCFC. Verify the cable is fully seated in the PCFC.
2 Run the Control Center software by double-clicking the program icon installed on your desktop or on your start menu.
3 Click Open Map File and select a map file.
4 Click Send Map. You can send the map to any of the ten map positions.
ALTERING MAPS USING SOFTWARE
The values in the map represent a percentage of fuel change over stock. A value of 10 in the map indicates at that throttle position and RPM range the vehicle will be 10% richer than stock. If the value is -10, then it would be 10% leaner than stock. You have the ability to fine tune your fuel curve by altering these values. The Control Center software allows a value of +250 to -100 in each cell.
USB Port
HIGH RPM Dial
MID RPM Dial
LOW RPM Dial
MAP Select
STATUS Light
Position Note
Position 1
2008-2011 Kawasaki Brute Force 750 Stock exhaust Stock air filter
Position 2
2012-2014 Kawasaki Brute Force 750 Stock exhaust Stock air filter
IFC17019.01 www.powercommander.com 2008-2014 Kawasaki Brute Force 750 - 3
2008-2011 Kawasaki Brute Force 750
Use the following instructions for 2008-2011 models.
1 Remove the seat.
2 Remove the right hand side cover as shown in Figure A.
3 Locate the black 6-pin connector that comes from the throttle bodies.
This connector is located on the right hand side of the Quad near the upper frame rail.
4 Unplug this connector as shown in Figure B.
5 Attach the connectors from the PCFC harness to the stock wiring harness and
throttle body harness as shown in Figure C.
FIG.A
FIG.B
FIG.C
IFC17019.01 www.powercommander.com 2008-2014 Kawasaki Brute Force 750 - 4
6 Attach the ground wire from the PCFC harness to the negative side of the
battery as shown in Figure D.
7 Using the supplied velcro, secure the PCFC to the top of the ECU as shown in
Figure E.
Make sure to clean both surfaces before attaching with the alcohol swab.
8 Reinstall side cover and seat.
2012-2014 Kawasaki Brute Force 750
Use the following instructions for the 2012-2014 models.
1 Remove the seat.
2 Remove the right hand side cover, and the cover in front of the steering stem
that holds the accessory outlet as shown in Figure F.
The shifter knob and key switch will need to be removed to pull the right side cover off.
FIG.D
FIG.E
FIG.F
harness
ground
IFC17019.01 www.powercommander.com 2008-2014 Kawasaki Brute Force 750 - 5
3 Using the supplied velcro, secure the PCFC to the tray under the seat as
shown in Figure G.
Make sure to clean both surfaces with the alcohol swab before attaching.
FIG.G
4 Route the PCFC harness under the plastic tray and down the right hand side
of the ATV, following the stock wiring harness as shown in Figure H.
This wire routing will be much easier with the clutch snorkel and the two bolts at the front of the tray under the seat removed.
5 Locate the 6-pin BLACK connector on the front head, that comes from the
throttle bodies as shown in Figure I.
This connector is behind the coolant hose as shown in Figure I.
6 Unplug this connector.
FIG.H
FIG.I
IFC17019.01 www.powercommander.com 2008-2014 Kawasaki Brute Force 750 - 6
7 Attach the connectors from the PCFC wiring harness to the stock wiring
harness and throttle body harness as shown in Figure J.
FIG.J
8 Attach the ground wire from the PCFC harness to the ground bolt on the
shifter bracket as shown in Figure K.
9 Secure the PCFC harness clear of any hot or moving parts.
10 Reinstall the clutch snorkel if removed.
11 Reinstall the plastic covers, shifter knob, key switch, and seat.
FIG.K
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