©2006 Dynojet Research, Inc. All Rights Reserved.
Data Link Module - HD Delphi ECM Installation and User Guide
This manual is copyrighted by Dynojet Research, Inc., hereafter referred to as Dynojet,
and all rights are reserved. This manual, as well as the software described in it, is
furnished under license and may only be used or copied in accordance with the terms of
such license. This manual is furnished for informational use only, is subject to change
without notice, and should not be construed as a commitment by Dynojet. Dynojet
assumes no responsibility or liability for any error or inaccuracies that may appear in this
manual. Except as permitted by such license, no part of this manual may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means, electronic,
mechanical, recording, or otherwise, without the prior written permission of Dynojet.
The Dynojet logo is a trademark of Dynojet Research, Inc.
Any trademarks, trade names, service marks, or service names owned or registered by any
other company and used in this guide are the property of their respective companies.
Dynojet Research, Inc., 2191 Mendenhall Drive, North Las Vegas, Nevada 89081, USA.
Printed in USA.
Part Number: 98100002 Version 01 (10/06)
T
ABLE OF
C
ONTENTS
Data Link Module - HD Delphi ECM
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Conventions Used In This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
WinPEP 7 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Computer Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DJ-DLM Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installing the DJ-DLM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Configuring the DJ-DLM in WinPEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Selecting DJ-DLM Data Channels to Use with WinPEP. . . . . . . . . . . . . . . . . 10
Save As Default . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Using the DJ-DLM with WinPEP 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Configuring the MakeRun screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Viewing the Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Data Link Module - HD Delphi ECM
i
D
ATA
L
INK
M
ODULE
- HD D
ELPHI
ECM
Thank you for purchasing a Dynojet Data Link Module - HD Delphi ECM. The Dynojet
Data Link Module (DJ-DLM) allows data, such as spark advance (front and rear
cylinder), throttle position, head temperature, inlet air temperature, commanded
AFR, and numerous other parameters to be transmitted from the motorcycle’s
Electronic Control Unit (ECU) via the motorcycle’s data port. The WinPEP 7 software
lets you easily view, save, and compare this data using just a few mouse clicks.
The DJ-DLM is great for PCM tuning and maintaining consistency while dyno testing.
No need to guess if the bike is too hot, or perhaps if the ECU is retarding timing. You
can even show this information right along side your dyno results using the WinPEP 7
software.
Dynojet Research is known for its ultra consistent and repeatable line of chassis
dynos, and now with the DJ-DLM you can gather data directly from the bike being
tested to achieve even greater consistency. This innovation is just another example of
the professional results you gain using Dynojet products.
Document Part Number: 98100002
Versi o n 1
Last Updated: 10-09-06
Data Link Module - HD Delphi ECM Installation and User Guide
1
DATA LINK MODULE - HD DELPHI ECM
Introduction
INTRODUCTION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before you begin using WinPEP 7 (Performance Evaluation Program for Windows)
with your DJ-DLM, be sure to read this guide for important system requirements and
installation instructions. Refer to the Dynojet WinPEP 7 User Guide (P/N 98118103)
for detailed information about WinPEP 7 features and commands, a theoretical
background, and a hands-on tutorial. It is designed to be a reference tool in your
everyday use.
CONVENTIONS USED IN THIS MANUAL
The conventions used in this manual are designed to protect both the user and the
equipment.
example of convention description
Bold
!
Highlights items you can select on in the software
interface, including buttons and menus.
The arrow indicates a menu choice. For example,
“select
File !Open” means “select the File menu,
then select the
Open choice on the File menu.”
TECHNICAL SUPPORT
For assistance, please contact Dynojet Technical Support at 1-800-992-3525, or write
to Dynojet at 2191 Mendenhall Drive, North Las Vegas, NV 89081.
Visit us on the World Wide Web at www.dynojet.com where Dynojet provides state of
the art technical support, on-line shopping, and information about our latest product
lines.
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Data Link Module - HD Delphi ECM Installation and User Guide
DATA LINK MODULE - HD DELPHI ECM
WinPEP 7 Specifications
WINPEP 7 SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WinPEP 7 software can be used in two ways:
• To gather, view and print data from expansion systems such as the DJ-DLM, or
from saved dyno results.
• To collect data from the dyno electronics, calibration data, and user notes to
calculate engine power and torque based on the specific drum mass of a dynojet
dynamometer. WinPEP 7 has many sophisticated features for graphing this and
other data.
You can even show data from your DJ-DLM right along side your dyno results using
WinPEP 7 software. Refer to your WinPEP User Guide for more information on
installing and using the WinPEP 7 software.
COMPUTER SPECIFICATIONS
You will need to provide a computer system to run the WinPEP software.
minimum system requirements recommended systems requirements
• Microsoft® Windows 2000/XP • Microsoft® Windows 2000/XP
• Pentium 800 MHz Processor • 2.4 GHz Processor or greater
• 256 MB of available RAM • 256 MB of available RAM or greater
• one COM port, two COM ports for Tuning Link • one COM port, two COM ports for Tuning Link
• USB port for DJ-DLM, additional USB ports
may be desired for other accessories
• 800 x 600, 256 color monitor (SVGA) • 1280 x 1024 256 color monitor (SVGA) or better
• 1.2 gigabyte hard drive • 1.2 gigabyte hard drive
• 30 MB of available hard-disk space • 100 MB of available hard-disk space
• CD ROM and floppy disk drive • CD ROM and floppy disk drive
• printer, if hard copies are needed • printer, if hard copies are needed
• USB port for DJ-DLM, additional USB ports may
be desired for other accessories
Version 1 Data Link Module - HD Delphi ECM Installation and User Guide
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DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
DJ-DLM SET UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
This section provides basic instructions for setting up the DJ-DLM with WinPEP 7. To
ensure safety and accuracy, perform the procedures as they are described.
66114004 HD Delphi ECM - Data Link Module
Stock Code Description Quantity
42970052 Cable, USB A to Mini-B, 15ft 1
59930004 H-D Data Link Module 1
98100002 H-D Delphi ECM - DLM Installation/User Guide 1
INSTALLING THE DJ-DLM
1 Connect the Data Link Module to the bike’s data port.
2 Connect the USB connector from the Data Link Module to the USB port of the
computer where you are running the WinPEP software.
3 Turn the motorcycle’s key to the ON position. If you have a “ready to start” switch
make sure it is in the ON position.
Figure 1: Connect the DJ-DLM to the Bike’s Data Port and to Your Computer’s USB Port
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Data Link Module - HD Delphi ECM Installation and User Guide
connect USB cable
between DJ-DLM and
computer
connect to bike’s
data port
CONFIGURING THE DJ-DLM IN WINPEP
1 Start the WinPEP software by double-clicking the desktop icon or by selecting
Start
!
All Programs ! WinPEP 7 ! WinPEP 7.
When WinPEP starts, the Graph View shows by default.
2 Verify your computer is connected to the dyno electronics and the dyno
electronics is powered on. Refer to the “Connecting the Dyno Electronics” section
of your WinPEP User Guide for more information.
3 Display the WinPEP software’s MakeRun screen by clicking the MakeRun button
on the toolbar or selecting Display
4Click the MakeRun Configuration button to display the dialog box shown in
Figure 2.
5Click the Expansion Systems tab.
6 Select the Dynojet Data Link Module.
7Click the Configure button.
DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
!
MakeRun Screen from the menu choices.
expansion
systems tab
Figure 2: MakeRun Configuration—Expansion Systems
configure button
Version 1 Data Link Module - HD Delphi ECM Installation and User Guide
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DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
ESTABLISHING A CONNECTION
When you have connected your DJ-DLM properly, you will see the message, “Device
Connected - ECU Communicating” displayed at the bottom of the dialog box as
shown in Figure 3.
Figure 3: Device is Connected and Communicating with the ECU
If the device is not connected to your computer, or is not communicating with the
bike’s ECU, you will see an error message displayed at the bottom of the dialog box.
Figure 4: Device is Connected but not Communicating with the ECU
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Data Link Module - HD Delphi ECM Installation and User Guide
DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
TROUBLESHOOTING CONNECTION ERRORS
If you do not see the Device Connected - Communicating with the ECU, check to see
that you are not experiencing one of the following problems:
Problem TRY THIS THEN THIS
Device Not
Connected
Error
Communicating
with ECU
If you still cannot establish connection between your DJ-DLM so that it is
communicating between the software and the bike’s ECU, call Dynojet Technical
Support at 1-800-992-3525 for personal assistance.
Verify that USB cable is
plugged into computer
and is making
connection.
Verify that bike power is
turned on and if there is a
ready to start switch it is
turned on. If necessary
start the bike.
Verify the DJ-DLM is plugged
into the bike’s data port. This
occasionally may appear to
“snap” into place, but may not
be making connection.
Recheck the plug end to the
bike’s data port. This
occasionally may appear to
“snap” into place, but may not
be making connection.
Version 1 Data Link Module - HD Delphi ECM Installation and User Guide
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DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
DJ-DLM DIAGNOSTIC CODES
From the Dynojet Data Link Module - Delphi ECM dialog box, click the Diagnostic
Codes button to show trouble codes available from the bike’s ECU as shown in
Figure 5.
Note: To display diagnostic codes, the DJ-DLM must be communicating with the
bike’s ECU.
SAVING AND VIEWING DIAGNOSTIC CODES AS A TEXT FILE
1Click the Save button to save the trouble code information to a text file.
2 Use the Save As dialog box that appears to enter a name and control the location
for the text file
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Data Link Module - HD Delphi ECM Installation and User Guide
3Click OK to return to the Diagnostic Codes dialog box.
4 Use any typical text editing software, such as the Windows Notepad to view the
saved text file.
Figure 5: DJ-DLM Diagnostic Codes
DATA LINK MODULE - HD DELPHI ECM
CLEARING ECU TROUBLE CODES
1Click the Clear Codes button to clear the trouble codes.
2Click Yes at the prompt shown in Figure 6.
Figure 6: The Clear Codes Prompt
When you have successfully cleared the trouble codes, you will see “Diagnostic
Trouble Codes Cleared Successfully” displayed at the top of the Diagnostic Codes
screen as shown in Figure 7.
3Click Close to exit the Diagnostic Codes screen.
DJ-DLM Set Up
Figure 7: Error Codes Cleared Successfully
Version 1 Data Link Module - HD Delphi ECM Installation and User Guide
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DATA LINK MODULE - HD DELPHI ECM
DJ-DLM Set Up
SELECTING DJ-DLM DATA CHANNELS TO USE WITH WINPEP
From within the Dynojet Data Link Module - HD Delphi ECM dialog box, click to
show a check box to the left of the data channels to log. These will be added to the list
of channels graphed and stored using WinPEP.
data channels
list
Figure 8: The Dynojet Data Link Module - HD Delphi ECM Dialog Box
SAVE AS DEFAULT
The Save As Default button at the right of the dialog box allows you to save the
selected list of data channels as the default each time you use WinPEP.
Click Close to exit the Dynojet Data Link Module - HD Delphi ECM dialog box.
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Data Link Module - HD Delphi ECM Installation and User Guide
DATA LINK MODULE - HD DELPHI ECM
Using the DJ-DLM with WinPEP 7
USING THE DJ-DLM WITH WINPEP 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features within WinPEP 7 may now use data channels available from the
DJ-DLM.
CONFIGURING THE MAKERUN SCREEN
The gauges displayed on the MakeRun screen are completely configurable. Editing a
gauge allows live data from the DJ-DLM to be displayed on the MakeRun screen. Any
data from the DJ-DLM will always be recorded when you sample a run. Dynojet
recommends displaying live gauges on the MakeRun screen to help verify data is
streaming from the DJ-DLM to WinPEP 7.
For more detailed information on gauges, refer to your WinPEP User Guide.
1Click the Edit Mode button. You cannot edit gauges unless you are in Edit Mode.
The gauge toolbar will appear.
2 Choose the style of gauge you would like.
3 Click and drag, holding the mouse button down as you do so, on the MakeRun
screen until the dotted box is the desired size. Release the mouse and the gauge
will appear.
4 Edit the gauge properties.
Each type of gauge has a slightly different dialog box, but most share the same
properties. Most channels available are standard channels, but the channels that
are listed with an asterisk are from peripheral devices (Expansion Systems).
4a Right click on the gauge and choose Gauge Properties.
The Gauge Property Editor dialog box will appear.
4b Select a Data Channel from the drop down list.
The Prefix *H_ indicates data channels that are available from the DJ-DLM. Other
expansion systems have an asterisk (*) in front of the channel name. Data
channels without an asterisk (*) in front of their names are information from your
dyno.
Data Channel determines which channel the gauge is linked to (such as the DJDLM). The data channels that you selected when you configured your DJ-DLM are
the ones that are available. If you do not see a data channel that you think should
be shown, make sure that you had its check box selected when you configured
your device as shown on page -10. Some types of gauges automatically place the
name of the Data Channel selected on the gauge. Digital gauges do not display
the name and will require you to add a label.
Note: You must be connected to the dyno electronics for the list of channels to be
available.
Version 1 Data Link Module - HD Delphi ECM Installation and User Guide
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DATA LINK MODULE - HD DELPHI ECM
Using the DJ-DLM with WinPEP 7
4c Click OK to enter these changes or click Cancel to abort the changes and
return to the MakeRun screen.
edit mode
button
data channel
drop down list
Figure 9: Gauge Property Editor—Data Channels
VIEWING THE RESULTS
Data streaming from the ECU during the dyno run is available to be graphed right
along side all of the standard channels such as HP, Trq, AFR, and RPM. This feature
will be instrumental to assist you with troubleshooting, tuning, and maintaining
consistency during dyno testing.
streaming data
channels
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Data Link Module - HD Delphi ECM Installation and User Guide
Figure 10: Graph Example
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