Exploded View Parts List....................................................................................................30
CONTENTS
Product Safety Servicing Guidelines
Temperature
Scope for operation
0 ~ +50 oC
Scope for storage -20 ~ +60 oC
Humidity Scope for operation 20% ~ 85%
Scope for storage 10% ~ 90%
ATTENTION: This service manual is only for service personnel to take
reference with. Before servicing please read the
following points carefully.
CAUTION: Do not attempt to modify this product in any way.
Ne v er pe r form cu sto m ize d insta l lat i ons wi thou t
manufacturer’s approval.
Unauthorized modifications will not only void the warranty,
but may lead to property damage or user injury.
Service work should be performed only after you are thoroughly
familiar with these safety checks and servicing guidelines.
GRAPHIC SYMBOLS
The exclamation point within an equilateral triangle
is intended to alert the service personnel to
important safety information in the service literature.
The lightning flash with arrowhead symbol within an
equilateral triangle is intended to alert the service
person ne l to the pre sence of noni ns ulated
“dangerous voltage” that may be of sufficient
magnitude to constitute a risk of electric shock.
6. Should there be smoke, abnormal smell or sound from the module,
please shut the power off at once. Likewise, if the screen is not
working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed
under the same condition.
7. Do not pull out or plug in the connection wire when the module is in
operation or just after the power is off because in this case relatively
high voltage still remains in the capacitor of the driving circuit.
Please wait at least one minute before the pulling out or plugging in
the connection wire.
8. When operating or installing LCD please don't subject the LCD
components to bending, twisting or extrusion, collision lest mishap
should result.
9. As most of the circuitry in LCD TV set is composed of CMOS
integrated circuits, it's necessary to pay attention to anti statics.
Before servicing LCD TV make sure to take anti static measure and
ensure full grounding for all the parts that have to be grounded.
10.There are lots of connection wires between parts behind the LCD
screen. When servicing or moving the set please take care not to
touch or scratch them. Once they are damaged the screen would be
unable to work and no way to get it repaired.
If the connection wires, connections or components fixed by the
thermotropic glue need to disengage when service, please soak the
thermotropic glue into the alcohol and then pull them out in case of
damage.
11.Special care must be taken in transporting or handling it. Exquisite
shock vibration may lead to breakage of screen glass or damage to
driving circuit. Therefore it must be packed in a strong case before
the transportation or handling.
12.For the storage make sure to put it in a place where the environment
can be controlled so as to prevent the temperature and humidity
from exceeding the limits as specified in the manual. For prolonged
storage, it is necessary to house it in an anti-moisture bag and put
them altogether in one place. The ambient conditions are tabulated
as follows:
INSTRUCTIONS
Be sure to switch off the power supply before replacing or welding any
components or inserting/plugging in connection wire. Anti static
measures must be taken (throughout the entire production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It's necessary for the welder to wear anti static gloves.
Please refer to the part list before replacing components that have
special safety requirements. Do not replace with different components
with different specs and type at will.
13. Display of a fixed p ict ure for a lo ng t ime may result in
app e a r a n ce o f p i c t u r e r e s i due o n t h e sc r e e n , a s
commonly c all ed “g hos t shadow”. Th e ext ent of the
residual picture v ari es wi th th e maker of LCD screen.
LCD SERVICING PRECAUTIONS
1. Screens are different from one model to another and therefore not
interchangeable. Be sure to use the screen of the original model for
replacement.
2. The operation voltage of LCD screen is 700-825V. Be sure to take
proper measures in protecting yourself and the machine when
testing the system in the course of normal operation or right after
the power is switched off. Please do not touch the circuit or the
metal part of the module that is in operation mode. Relevant
operation is possible only one minute after the power is switched off.
3. Do not use any adapter that is not identical with the TV set.
Otherwise it will cause fire or damage to the set.
4. Never operate the set or do any installation work in bad environment
such as wet bathroom, laundry, kitchen, or nearby fire source,
heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
5. If any foreign substance such as water, liquid, metal slices or other
matters happens to fall into the module, be sure to cut the power off
immediately and do not move anything on the module lest it should
cause fire or electric shock due to contact with the high voltage or
short circuit.
This phenomenon doesn't represent failure. This “ghost
shadow” may rema in in the picture for a per iod of time
(several minutes). But wh en ope rat ing it please avoid
displaying still picture in high brightness for a long time.
Points for attention during installation
1. The fr ont pane l of LCD sc ree n is of glass. W hen
installing it please make sure to put it in place.
2. For service or ins tal lat ion it' s ne ces sar y to use
specified screw lest it should damage the screen.
3. Be sure to take anti dust measures. Any foreign
substance that hap pen s to fa ll do wn between the screen
and the glass will affec t the r ece ivi ng an d vie win g effect
4. W hen di sma ntl ing or mounting t he protective par tit ion
plate t hat is u sed for ant i vibration an d insulation p lea se
take ca re to kee p it in intactness so as to avoid hi dde n
trouble.
5. Be su re to protect the c abi net from dam age o r scratch
during service, dismantling or mounting.
1
Remote control
Remote Control Unit
10
INPUTPOWER
2
1
4
2
5
3
6
3
7
8
0
9
RECALL
13
MENU
MUTE
VOL+/VOL–
VIDEO/HDMI/TV
COMP/VGA
Press to open the on-screen menu.
Press to turn off the sound. Press again to
turn on the sound.
Press to increase or decrease the volume.
Press to select the input source.
• Press VIDEO once to select AV1, twice to
select AV2, three times to select S-Video1,
and four times to select S-Video2.
• Press HDMI once to select HDMI1, twice
to select HDMI2, and three times to select
INFO
4
GUIDE
14
HDMI3.
! Press TV to select TV.
! Press COMP once to select Component1
or twice to select Component2.
! Press VGA to select VGA.
5
MENU
6
7
VOL+
8
VOL-CH
ENTER
MUTE
FAVOR IT E
EXIT
CH
15
<
16
<
10
11
12
SLEEP
ZOOM
PICTURE
Press to set the sleep timer.
Press to select the aspect ratio.
Press to select the picture mode.
17
11
VIDEO
9
COMP
ZOO M
HDMI
MTS/SAP
SLEEP
TV
VGA
CH-LIST
18
19
13
14
RECALL
GUIDE
Press to go to the last viewed channel.
Press to open the DTV program guide (if
available).
12
PICTURE
INPUT
Numbers/Dot(.)
INFO
AUDIO
CCD
20
21
Press to turn on your TV. Press again to put
your TV in Standby mode.
Press to open the INPUT SOURCE menu,
then press 5 or 6 to select the video input
source.
Press to enter channel numbers or the
parental control password. Press the dot
button to select a digital sub-channel.
Press to display the information banner.
Press direction buttons to navigate in the onscreen menus. Press ENTER to confirm
selections in an on-screen menu or to open a
submenu.
15
16
17
18
19
20
21
EXIT
<
CH /CH
FAVORITE
MTS/SAP
CH-LIST
CCD
AUDIO
<
Press to close the on-screen menu.
Press to go to the next or previous channel in
the channel list.
Press to display the favorite channel list.
Press to select the audio mode. For analog
channels, you can select STEREO, SAP
(secondary audio program), or MONO. For
digital channels, you can select the audio
track (if more than one track is available).
Press to open the channel list.
Press to turn closed captioning on or off.
Press to select the sound mode.
2
Main Unit (Front View/Side View/Rear View)
SERVI CE PORT
HDMI 2
R
AUDIO
L
AV2 IN
VIDEO
<
<
DIGITAL OUTPUT
1
jack
2
HDMI1 jack
PC IN VGA/AUDIO jacks
3
4
S-VIDEO/AV1 IN
jack
BR
PC IN
VGA
Connect this jack to a digital sound system to
play your TV’s audio through the sound system.
For more information, see “Connecting a digital
sound system” on page 10.
Connect an HDMI device, such as a cable box or
DVD player, to the jack. An HDMI cable carries
both video and audio, so you do not need to
mak e an audio connection. For more
information, see “Connecting an HDMI device”
on page 9.
Connect a computer to these jacks. For more
information, see “Connecting a computer” on page 10.
Connect an AV or S-Video device to these jacks,
then connect audio cables to the audio jacks.
ANT/ CA BLE IN
<
5
AUDIO OUT jack
6
COMPONENT IN
jacks
7
ANT/CABLE IN
jack
8
AV2 IN jack
<
-
+
9
HDMI2 jack
10
Headphone jack
11
SERVICE PORT
Connect an audio amplifier to these jacks.
Connect a component video device to these jacks.
For more information, see “ Connecting a
component video device” on page 9.
Connect an antenna, cable TV, or a satellite box to
this jack. For more information, see “Connecting an
antenna, cable TV, or satellite TV box” on page 8.
Connect an AV device (video and audio) to these
jacks. Match the color of the connectors to the
color of the jacks (yellow for video, red for audio
right, and white for audio left).
Connect an HDMI device, such as a cable box or
DVD player, to this jack.
b) In turn measure X503 all pin voltage on the Power Board, the value is shown below (Table 5):
Table 5 X503 all pin voltage
Pin 1, 2 3, 4, 5
Min. (V) 21.6 0
Typical (V) 24.0 0
Max. (V) 26.4 0
c) In turn measure X502 all pin voltage in Main Board, the value is shown below (Table 6):
Table 6 X502 all pin voltage
Pin 1~5 6~10 11 12
Min.(V) 21.6 0 3.25 4.85
Typical(V) 24.0 0 3.40 5.0
Max.(V) 26.4 0 3.60 5.35
5
ALIGNMENT INSTRUCTIONS
2.2 Alignment flow-chart
The alignment flow-chart is shown below (Fig. 1) :
Check if DDC, FLASH is written?
Make Data Processing Board
Mounting alignment (Check if the voltage is 120V)
White balance alignment
Input test signal, check TV all performance (such as all programs are searched,
analog control, etc.). Check if headphone and speaker output normally.
Input AV/SVIDEO signal, check if the AV jacks perform normally.
Input HD signal, check if YPbPr jacks perform normally.
Input VGA signal, check if the display is normal. Check all
performance (analog control), H-center, V-center, etc.
Input HDMI signal, check if the display is normal. Check all
performance (analog control), H-center, V-center, etc.
Ex-factory preset
Check accessories, packing
Fig.1 Alignment flow-chart
3. Alignment instructions
3.1 The whole unit alignment
3.1.1 According to the wiring diagram, connect Data Process Board, Power Board, Key board, IR
Board. Connect AC 120V power and turn on the TV, check if the display is normal.
3.1.2 The way to use Factory Menu
a) Press INPUT button, then in turn press “2”, “5”, “8”, “0” to enter the Factory Menu.
b) Press CH+ or CH- to select items, then press OK to enter.
c) Press CH+ or CH- to move the highlight up or down.
d) Press VOL- or VOL+ to adjust the selected item.
e) Press MENU to return to the previous menu.
f) Press EXIT to close the Factory Menu.
6
g) After closing the Factory menu, you can press SLEEP to enter the Factory Menu directly if power
is still on.
h) In Factory Menu, select “On” for “Aging Mode” to turn on aging mode. Press any button on the unit
to exit.
i) “Power on mode” item of “Otherseting” has three options: “On” means power on directly; “Off”
means the unit will be in “standby” state when connect the power supply, and needed to press
“power” button to turn on; “Memory” means the unit will in the last power-off state after power-on.
3.2 White balance adjustment
3.2.1 Preparations
Before white balance adjustment, let the TV work for more than 30 minutes and be in stable status.
Use Color Analyzer CA210 BBY channel for alignment. Only align NORMAL color temperature. To
ensure both COOL and WARM color temperature to be able to meet the requirements, please make
sure bright step color temperature to be △X≤±5,△Y≤±5, dark step color temperature to be
△X≤±5,△Y≤±5. Below table shows the color temperature for all models:
Below white balance adjustment takes 42” model as an example. For other models, use the above
data as a reference for alignment.
3.2.2 White balance data alignment at four modes
a) Alignment at ATV mode (AV and S-VIDEO is the same)
In TV mode, set Air/Cable to Air. Input test signal with 11 gray steps. From Factory menu select “Color
Temp” item and set “Color Mode” to “NORMAL”, fix GAIN GREEN, adjust GAIN RED and GAIN BLUE
to make 9th step color coordinate to be (285, 293). Fix OFFSET GREEN, adjust OFFSET RED and
OFFSET BLUE to make the third step color coordinate to be (285,293). In this way repeatedly adjust
GAIN RED, GAIN BLUE and OFFSET RED, OFFSET BLUE until two level gray step’s color
coordinate be (285,293). Then select “MENU” to return to previous menu or select “SAVE TO
EEPROM” to save the white balance.
Check if COOL and WARM color temperature meet the requirement. If not, then adjust GAIN RED,
GAIN BLUE, OFFSET RED, OFFSET BLUE to make them meet requirements, and then save.
b) Alignment at DTV mode (HDMI is the same)
In TV mode, set Air/Cable to Air. Input test signal with 11 gray steps. From Factory menu select “Color
Temp” item and set “Color Mode” to “NORMAL”, fix GAIN GREEN, adjust GAIN RED and GAIN BLUE
to make 9th step color coordinate to be (285, 293). Fix OFFSET GREEN, adjust OFFSET RED and
OFFSET BLUE to make the third step color coordinate to be (285,293). In this way repeatedly adjust
GAIN RED, GAIN BLUE and OFFSET RED, OFFSET BLUE until two level gray step’s color
coordinate be (285,293). Then select “MENU” to return to previous menu or select “SAVE TO
EEPROM” to save the white balance.
Check if COOL and WARM color temperature meet the requirement. If not, then adjust GAIN RED,
GAIN BLUE, OFFSET RED, OFFSET BLUE to make them meet requirements, and then save.
7
c) Alignment at YPbPr mode
First perform ADC calibration: input 75% color bar plus gray step signal in 480i/60Hz format, (VG848
Timing is 968, PAT is 918), enter Factory Menu select ADC Setting, do ADC AUTO adjustment once.
White balance adjustment: From VG848 equipment input 8 gray steps signal in 1920 x 1080i /60Hz
format. Enter Factory Menu select “Color Temp”, first set “Color Mode” to NORMAL, fix GAIN GREEN,
adjust GAIN RED and GAIN BLUE to make the 7th color coordinate be (285, 293). Fix OFFSET
GREEN, adjust OFFSET RED and OFFSET BLUE to make the second step color coordinate be (285,
293). In this way repeatedly adjust GAIN RED, GAIN BLUE and OFFSET RED, OFFSET BLUE until
two level gray step color coordinate be (285, 293). Then select “MENU” to return to previous menu or
select “SAVE TO EEPROM” to save the white balance.
Check if COOL and WARM color temperature meet the requirement. If not, then adjust GAIN RED,
GAIN BLUE, OFFSET RED, OFFSET BLUE to make them meet requirements, and then save.
d) Alignment at VGA mode
First do ADC calibration: input VESA crosshatch signal in 800 x 600 / 60Hz format (VG848 Timing is
854, PAT is 914), check if the picture is displayed wholly. If not, perform AUTO adjustment by making
use of VGA Setting sub-menu from SETUP menu (User menu) so that the picture is displayed wholly.
Then enter Factory Menu select ADC Setting, do ADC AUTO adjustment once to calibrate ADC.
White balance adjustment: From VG848 equipment input 8 gray steps signal in 800 x 600 /60Hz
format. Enter Factory Menu select “Color Temp”, first set “Color Mode” to NORMAL, fix GAIN GREEN,
adjust GAIN RED and GAIN BLUE to make the 7th color coordinate be (285, 293). Fix OFFSET
GREEN, adjust OFFSET RED and OFFSET BLUE to make the second step color coordinate be (285,
293). In this way repeatedly adjust GAIN RED, GAIN BLUE and OFFSET RED, OFFSET BLUE until
two level gray step color coordinate be (285, 293). Then select “MENU” to return to previous menu or
select “SAVE TO EEPROM” to save the white balance.
Check if COOL and WARM color temperature meet the requirement. If not, then adjust GAIN RED,
GAIN BLUE, OFFSET RED, OFFSET BLUE to make them meet requirements, and then save.
4. Performance check
4.1 TV performance
Input RF signal, first enter into CHANNEL menu, then perform Auto Scan to check if all programs can
be found, the speaker output normally, picture is displayed normally. Pay special attention that both
NTSC and ATSC signals are found.
4.2 Checking AV/S-Video jacks
Respectively input signal from AV/S-VIDEO jacks, check if the picture and sound are normal.
4.3 Checking YPbPr/YCbCr jacks
Input YUV signal (from VG848 signal generator), respectively input all formats of YUV signal which is
shown at below (Table 8) to check if the display and sound are normal.
4.4 Checking VGA jack
Input VGA signal (VG848 signal generator),respectively input all formats of VGA signal which is
shown below (Table 9). Check if the display and sound are normal. If the picture has deflection in size
and position, then enter into user menu of Setup, from VGA Setting sub-menu perform AUTO
adjustment to correct the picture automatically.
Table 9 VGA signal formats
# Resolution H-fre. (kHz) V-fre. (Hz)
720×400@70 Hz 31.47 70.08 28.32 DOS
1
640×480@60 Hz 31.50 60.00 25.18 VESA
2
800×600@60 Hz 37.90 60.00 40.00 VESA
3
1024×768@60 Hz 48.40 60.00 65.00 VESA
4
1280×1024@60 Hz 63.98 60.02 108.00 Only for 37”/42”/46” model
5
1360×768@60 Hz 47.71 60.01 85.50 Only for 26” and 32” model
6
1920×1080@60 Hz 67.16 59.96 173.00 Only for 37”/42”/46” model
7
Dot-CLK
freq. (MHz)
Remarks
4.5 Checking HDMI jack
Input HDMI signal (VG849 signal generator), respectively input all formats of signal shown at Table 8.
Check if the display and sound are normal.
5 User menu preset
Enter into Factory menu, select and do Other Setting→SHIPMENT item, then the TV will automaticlly
preset the user menu to default. After alignment this User Menu Preset procedure must be done.
SHIPMENT will do the following :
1) Clear all program information
2) Clear V-CHIP information
3) Analog value default setting for all sources
4) Power on mode set to Off
5) Active Setup Wizard menu
Note: after the Preset procedure is complete, it must exit the menu, power off at Standby state and
then disconnect the power supply.
6. Software writing instructions are shown at below (Table 10)
Table 10 Software writing instructions
# Part No. Model
NS04 5272532005 MX25L3205DM2C-12G
NS03 5272404002 AT24C04IV-10SU-2.7
Software
function
Main
software
HDCP
KEY
Method Remarks
Write with instrument like
ALL11. Write-protection is
needed.(See below note)
Write with instrument like
ALL11
For all models
For all models
NB01 5272402002 AT24C02BN10SU-1.8 VGA EDID
NA05 5272402002 AT24C02BN10SU-1.8
HDMI1
EDID
9
Write with instrument like
ALL11
Write with instrument like
ALL11
For all models
Only for
32”/37”/42”/46”
models
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