Dyna-Glo RMC-KFA120T, RMC-KFA45T, RMC-KFA65T, RMC-KFA210T, RMC-KFA170T User Manual

CFM RMC INTERNATIONAL
3501 W. HOWARD ST.,
SKOKIE, IL 60076
1-800-527-4948
PORTABLE
FORCED AIR HEATERS
“USER’S MANUAL”
Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner. Please keep this manual for future reference.
LISTED
MODEL : RMC-KFA45T, RMC-KFA65T, RMC-KFA120T
RMC-KFA170T, RMC-KFA210T
1
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
DANGER - IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING.
WARNINGS:
1. RISK OF INDOOR AIR POLLUTION!
Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
• People with breathing problems should consult a physician before using the heater.
• Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or those at high altitudes.
• Never use this heater in living or sleeping areas.
2. RISK OF
BURNS/FIRE/EXPLOSION!
NEVER use any fuel other than 1-K kerosene in this heater. #1 fuel oil is the only acceptable
substitute.
NEVER use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.
(RISK OF FIRE OR EXPLOSION)
NEVER use this heater where flammable vapors may be present.
NEVER refill the heaters fuel tank while heater is operating or is still hot.
• This heater is EXTREMELY HOT while in operation. Keep all combustible materials away from heater.
Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)
NEVER block air inlet (rear) or air outlet (front) of heater.
NEVER use duct work in front or behind of heater.
NEVER move or handle heater while still hot.
NEVER transport heater with fuel in it’s tank.
• When used with an optional thermostat or if equipped with a thermostat heater may start
at any time.
ALWAYS locate heater on a stable and level surface.
ALWAYS keep children and animals away from heater.
• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or
other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
3. RISK OF ELECTRIC SHOCK!
• Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
• Use only a three-prong, grounded outlet and extension cord.
ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
ALWAYS unplug the heater when not in use.
CALIFORNIA RESIDENTS: This heater produces carbon monoxide, which is listed by the State of California as a reproductive toxin under Proposition 65.
MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)
CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139.
NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes
under NYCFD certificate of approval
2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
ITEM PAGE #
PRECAUTIONS - SAFETY GUIDE 1
1. INTRODUCTION 2
2. FEATURES 2
3. UNPACKING AND ASSEMBLY 4
4. KEROSENE (1-K OR NO. 1 FUEL OIL) 6
5. OVERVIEW OF HEATER DESIGN 7
6. FUELING YOUR HEATER 8
7. OPERATION 8
8. LONG TERM STORAGE OF YOUR HEATER 9
9. MAINTENANCE 9
10. TROUBLE SHOOTING GUIDE 16
11. WIRING DIAGRAM 17
12. SPECIFICATIONS 19 13 EXPLODED PARTS DRAWING 20
14. PARTS LIST 22
1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many built-in features.
2. FEATURES
Figure 1. RMC-KFA45T / RMC-KFA65T MODELS
CONTENTS OF USER’S MANUAL
Hot Air Outlet
Upper Shell
Lower Shell
Fuel Tank
Side Cover
Power/Reset Switch
Handle
Fan Guard
Fuel Cap
Fuel Gauge
Power Cord
Lamp
Thermostat Knob
3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 2. RMC-KFA120T / RMC-KFA170T MODELS
Figure 2. RMC-KFA210T MODEL
Hot Air Outlet
Handle
Upper Shell
Lower Shell
Fuel Gauge
Side Cover
Power/Reset Switch
Upper Shell
Fan Guard
Power Cord
Fuel Tank
Fuel Cap
Thermostat Knob
Lamp
Hot Air Outlet
Handle
Upper Shell
Lower Shell
Fuel Gauge
Side Cover
Power/Reset Switch
Upper Shell
Fan Guard
Power Cord
Fuel Tank
Fuel Cap
Thermostat Knob
Lamp
4
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 5. RMC-KFA120T / RMC-KFA170T / RMC-KFA210T MODELS
Handle
Screws
Wheels
Split pin And
Flat Washer
Screws And
Nuts
Handle
Wheel Support Frame
Axle
3. UNPACKING AND ASSEMBLY
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5) NOTE: Save the shipping carton and packing materials for future storage.
Figure 4. RMC-KFA45T / RMC-KFA65T MODELS
RMC-KFA45T/65T RMC-KFA120T
RMC-KFA170T RMC-KFA210T
Wheel Support Frame No Yes Yes Yes Wheels No Yes Yes Yes Handle Yes Yes Yes Yes Screws and Nuts No Yes Yes Yes Axle No Yes Yes Yes Split Pin and Washer No Yes Yes Yes Screws Yes No No No
5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
2. ASSEMBLY
A. For RMC-KFA45T/RMC-KFA65T Models
only (Figure 6)
Tools Required
• Medium Phillips Screwdriver
1. Align the holes on the upper shell with the 2 mounting holes on the
handle as shown in Figure 6.
2. Secure each hole with a screw.
B. For RMC-KFA120T / RMC-KFA170T / RMC-KFA210T Models only (Figure 7)
These models are furnished with wheels and handles. Wheels, handles, and the mounting
hardware are found in the shipping carton.
Tools Required
• Medium Phillips Screwdriver
• 5/16"(M5) open or Adjustable Wrench. Use US(INCH) Screws Nuts
• Long Nose Pliers
1. Slide axle through wheel support frame. Install wheels on axle. NOTE: When installing wheels, point extended hub of wheels toward
wheel support frame (see Figure 7)
2. Place Flat washers and split pin on axle ends and bend split pins with long
nose pliers to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is
over wheels. Align the holes on fuel tank flange with holes on wheel support frame.
4. Position the handle on top of fuel tank flange. Insert screws through handles, fuel
tank flange, and wheel support frames as shown in Figure 7 and attach nut finger
tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
CAUTION: DO NOT OPERATE heater without support frame assembled to tank.
Figure 6
Screw
Handle
6
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Screw
Air Inlet
Axle
Split pin
Flat Washer
Wheel
Nut
Wheel Support Frame
Fuel Tank Flange
Hot Air Outlet
Handle
Extended Hub
4. KEROSENE (1-K)
It is EXTREMELY IMPORTANT for the proper operation of this heater that you use the correct grade of kerosene. The correct grade of kerosene is identified as 1-K kerosene. 1-K Kerosene has been refined to virtually eliminate contaminants such as sulphur, which can cause a rotten egg odor during operation of the heater. #1 fuel oil may be used if 1-K kerosene is not available.
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.
NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place
outside the living area.
NEVER use any fuel other than 1-K kerosene (#1 fuel oil is an acceptable substitute.) NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or
other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.
NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time. “OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.
Figure 7. Wheel and Handle Assembly, RMC-KFA120T/RMC-KFA170T/RMC-KFA210T MODELS ONLY
NOTE: Heater should be inspected before each use, and at least annually by a qualitied service person.
7
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
5. OVERVIEW OF HEATERS DESIGN
Fuel System: This heater is equipped with an
electric air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air
mixture is then sprayed into the combustion chamber in a fine mist.
“Sure Fire Ignition”: The electronic ignitor sends voltage to a specially designed spark plug. The spark plug ignites the fuel and air mixture described above.
The Air System: The heavy duty motor turns a fan that forces air into and around the combustion chamber. Here the air is heated and then forced out the front of the heater.
The Safety System:
A. Temperature Limit Control: This heater is equipped with a Temperature Limit Control designed
to turn off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it
may require service.
B. Electrical System Protection: This heaters electrical system is protected by a circuit breaker
mounted to the power switch that protects the PCB assembly and other electrical components from damage. If your heater fails to operate check this fuse first and replace as needed.
C. Flame-Out Sensor:
Utilizes a photocell to monitor the flame in burn chamber during normal operation. It will cause the heater to shut-off should the burner flame extinguish.
Once the temperature falls below the reset temperature you will be able to start your heater.
Internal Shut-Off Temp. Reset Temperature
MODELS
Plus/Minus 10 Degrees Plus/Minus 10 Degrees
RMC-KFA120T/RMC-KFA170T
230˚F/110˚C 194˚F/90˚C
RMC-KFA45T/RMC-KFA65T
176˚F/80˚C 122˚F/50˚C
RMC-KFA210T
194˚F/90˚C 140˚F/60˚C
FUSE TYPE: All Models 125 volt/8 amps
8
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
6. FUELING YOUR HEA
TER
NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE: FILL THE TANK OUTDOORS.
DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER:
The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in manufacturing the heater to burn off outside.
WARNING!!: NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING
OR STILL HOT.
7. OPERATION
A.) VENTILATION
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS. Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used. Example: A RMC-KFA210T heater requires one of the following:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)
B.) OPERATION
TO START HEATER
1. Fill fuel tank with kerosene or No. 1 fuel oil.
2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long.
Extension Cord Wire Size Requirements
• 6 to 10 feet (1.8 to 3 meters) long, use 18 AWG conductor.
• 11 to 100 feet (3.4 to 30.5 meters) long, use 16 AWG conductor.
• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
4. Turn “THERMOSTAT CONTROL Knob” to desired setting and push power switch to ON” position, power indicator lamp will light and heater will start. If heater does not start, the thermostat setting may be too low, turn THERMOSTAT CONTROL Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position. (See Figure9). If heater still does not start, see Troubleshooting Guide on page 13.
Power/Reset
Switch
THERMOSTAT
CONTROL Knob
Lamp
Figure 9. RMC-KFA45T/65T/120T/170T/210T MODELS
NOTICE: The major electrical components of this heater are protected by a safety fuse mounted to
the PCB board. If your heater fails to start, check this fuse first and replace as necessary. You should also check your power source to insure that proper voltage and frequency are being supplied to the heater.
Loading...
+ 19 hidden pages